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ELECTRIC VEHICLE MANAGEMENT SYSTEM V3

ZERO EMISSION VEHICLES AUSTRALIA

Tacho PPR

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The  EVMS  can  drive  your  vehicle’s  OEM 
tachometer  as  an  ammeter,  displaying 
hundreds of amps instead of thousands of RPM. 
Tachometers  typically  expect  a  number  of 
Pulses Per Revolution, being half the number of 
cylinders that the original engine had.

Fuel Gauge Full

0 - 100%

Because  every  vehicle’s  OEM  gauges  use 
different  scaling,  these  four  parameters  allow 
the EVMS to tune it’s outputs to suit your gauges. 
When these parameters are selected for editing, 
the EVMS will drive the appropriate gauge for 
the current parameter, allowing you to tune the 
gauge  visually.  (Note  that  you  may  need  the 
key in the On position to power the instrument 
cluster – but enter Setup mode first.)

Fuel Gauge Empty

0 - 100%

Temp Gauge Hot

0 - 100%

Temp Gauge Cold

0 - 100%

BMS: Min Voltage

1.50 - 4.00V

Adjusts  the  low  voltage  warning  threshold  for 
each cell in your traction pack.

BMS: Max Voltage

2.00 - 4.50V

Adjusts the high voltage warning threshold for 
each cell in your traction pack.

Balance Threshold

2.00 - 4.50V, 

Dynamic 

or OFF

Adjusts  the  voltage  threshold  at  which  BMS 
modules will be instructed to balance high cells. 
Either a fixed Voltage (usually equal to average 
maximum  charge  voltage)  for  “top  of  charge” 
balancing, Dynamic to set balance threshold to 
be equal to the average cell voltage at any time, 
or Off to disable balancing.

BMS: Hysteresis

0 - 0.50V

Only applicable in Stationary Mode, to prevent 
rapid  oscillation  of  self-resetting  outputs  by 
adding a hysteresis band. Please refer to section 
Stationary Mode for more information.

BMS: Min Temp

OFF (-40) or 

-39-100˚C

A  temperature  exceeding  these  values  will 
automatically shut down the system. In Running 
mode,  there  will  be  10  seconds  of  warning 
before  an  automatic  shutdown.  Shutdown  can 
be  suppressed  by  acknowledging  the  warning 
within 10 seconds.

BMS: Max Temp

-40-100˚C or 

OFF (101)

Low Temp Chg Rest.

Yes/No

Low  Temperature  Charge  Restriction  setting 
can disable charging if the battery temperature 
is  below  the  programmed  Low Temp Warning 
threshold, rather than just provide a warning.

Max Charge Voltage

0-500V

Only applicable when using a TC Charger with 
CAN  integration  to  the  EVMS,  these  set  the 
target  voltage  and  current  that  are  sent  to  the 
charger (for its CCCV charging algorithm). The 
“Alt” settings are only used if the MPI function 
is  set  to  “Alt  charge”,  and  the  MPI  terminal  is 
connected to ground/chassis.

Max Charge Current

0-120A

Alt Charge Voltage

0-500V

Alt Charge Current

0-120A

Sleep Delay

1-5min / OFF Sets the time delay before the EVMS will go to 

sleep  when  in  Idle  mode.  Can  be  disabled  by 
setting  to  Off,  but  note  that  the  CAN  bus  and 
other peripherals will remain powered up which 
results in higher quiescent power consumption, 
which can flatten batteries more quickly.

MPI Function

Various

Sets  the  function  of  the  Multi-Purpose  Input 
terminal  and  the  two  Multi-Purpose  Output 
terminals. Please refer to section Multi-Purpose 
Inputs and Outputs
 below for further details.

MPO1 Function

MPO2 Function

Parallel Strings

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The  EVMS  normally  uses  the  sum  of  cell 
voltages to calculate the overall battery voltage. 
In installations with multiple strings of cells and 
BMS  modules  in  parallel,  this  setting  can  be 
used to correct the voltage calculation.

Enable precharge

Yes/No

The  EVMS’s  internal  precharger  (if  present) 
can  be  disabled  –  but  make  sure  your  motor 
controller  does  not  require  it,  or  contactor 
damage may result!

Stationary Mode

Yes/No

Switches  the  EVMS  into  Stationary  Mode, 
for  battery  backup  and  off-grid  power  type 
applications.  Please  refer  to  the  Stationary 
Applications
 section for more information.

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Summary of Contents for Electric Vehicle Management System V3

Page 1: ...rors warnings A complete installation consists of an EVMS usually installed in the vehicle s engine bay communicating over CAN bus with a Monitor module in the vehicle cabin and a current sensor and battery management modules located within your battery boxes The CAN bus may also include up to three TC Chargers and a ZEVA motor controller This manual describes the installation and operation of bot...

Page 2: ... that most automotive insulated wire is not rated for the higher voltage of EV traction circuits The supplied fork crimp lugs are recommended for the most reliable connections to the screw terminals The following diagram shows a typical schematic for a complete EVMS installation in an electric vehicle other than gauge outputs and Multi Purpose terminals It may look a little intimidating at first b...

Page 3: ...he EVMS will not be able to communicate with CAN enabled devices from other manufacturers other than TC Chargers Normally it is best for ZEVA devices to use their own dedicated CAN bus rather than share an existing CAN bus with other devices to avoid the possibility of bandwidth limitations and ID conflicts The EVMS itself has two CAN bus connectors joined to the same bus internally which can be c...

Page 4: ...magnetic reed switch or similar can be wired between Charge Sense and ground chassis and set up to close its contacts when the door cover to the charging port is opened An AC relay with its coil wired in parallel with the charger s AC input so that when ever the charger has power the relay will also close to enable EVMS charge mode Some chargers e g newer TC Chargers have an output 12V supply whic...

Page 5: ...is a graph of all cell voltages Green bars indicate cells within range Bars will change to blue for undervoltage cells orange for cells being balanced and red for overvoltage cells BMS Details Module 1 Cell voltages 3 323 3 336 3 321 3 317 3 332 3 316 3 327 3 323 3 318 3 322 3 331 3 327 Temp1 23 C Temp2 25 C Prev Next Detailed information for a single BMS module showing voltage of each cell to 3 d...

Page 6: ...whelming at first but most of them can be left at their default value unless you need to adjust a specific function to suit your installation If you wish to lock the settings after the system has been commissioned simply remove the small jumper on the left hand side of the Monitor s CAN port The right hand jumper is for disconnecting the Monitor s internal CAN termination resistor in cases where t...

Page 7: ...ere will be 10 seconds of warning before an automatic shutdown Shutdown can be suppressed by acknowledging the warning within 10 seconds BMS Max Temp 40 100 C or OFF 101 Low Temp Chg Rest Yes No Low Temperature Charge Restriction setting can disable charging if the battery temperature is below the programmed Low Temp Warning threshold rather than just provide a warning Max Charge Voltage 0 500V On...

Page 8: ... Useful if you sometimes use two different sized chargers or if you sometimes need to restrict a large charger from overloading a small AC socket Hdlight In Headlight Input Connect MPI terminal to the headlight signal in your car 12V when headlights are on to have the EVMS automatically dim the Monitor brightness at night based on the Night Brightness setting Ctr Aux Sw Contactor Auxiliary Switch ...

Page 9: ...harge has reached the programmed warning threshold Over Temperature The EVMS s temperature sensor has reported a temperature above the programmed warning level Isolation Fault A chassis leakage above the programmed threshold has been detected May indicate an insulation fault with traction circuit wiring or even water ingress into the motor or other device Low 12V Battery The voltage of the 12V aux...

Page 10: ...s of 0 20V giving a 2 6V 3 0V band for the Main Ctr output and 3 4V 3 8V band for the Charge Enable output LiCo cells have a more linear charge curve so typically need a smaller hysteresis band around 0 05V 0 10V with a Min Voltage setting about 3 00V and a Max Voltage setting about 4 1V In Stationary Mode the Charge Sense input is no longer used and precharging is not supported The Aux Ctr output...

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