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PULSAR

®

 PLUS III-S, III-S6, and VI-S SUCTION BLAST CABINETS 

Page 42

 

 

 

 

 

 

© 2021 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 30421 

8.9.2

  Check  for  blockage  in  media  hose.  Refer  to 

Section 8.7. 
 

8.9.3 

Poor suction in media hose. Refer to Section 8.8. 

 

8.9.4

  Make sure the air hose and media hose are not 

reversed on  the  BNP  gun.  The  green  air  hose  attaches 
to  the  back  of  the  gun,  and  the  clear  media  hose 
attaches  to  the  bottom  of  the  gun’s  grip.  Refer  to  Page 
51, Figure 65. 
 

 
8.10 

Blowback through media hose  

 

8.10.1

  Blockage  in  nozzle.  Remove  the  nozzle  and 

check for blockage. 
 

8.10.2 

Air jet may be too  large for nozzle. Refer to the 

cfm table in Paragraph 1.12.1, Figure 4. 
 
 

8.11 

Blasting does not begin when the foot pedal 

is pressed. 
 
8.11.1

  Blast-pressure regulator may be set to low or to 

OFF. Adjust blast pressure, per Section 5.1. 
 

8.11.2 

Make sure the air compressor is operating and 

air-supply valves are open.

 

 

8.11.3

  Check  the  nozzle  to  see  if  it  is  plugged.  Refer 

to Section 8.4. 

 
8.11.4 

Cabinet  door  interlocks  not  engaging.  Check 

adjustment,  per  Section  5.6. 

NOTE:  The  green  start-

button  light  stays  lit  if  either  of  the  two  door 
interlocks are not engaged. 

 

8.11.5 

Dustbin 

interlock 

not 

engaging. 

Check 

adjustment,  per  Section  5.7. 

NOTE:  The  green  start-

button  light  remains  off  when  the  dustbin  interlock 
is not engaged. 

 

8.11.6 

Blocked  or  leaking  control  lines.  Check  all 

urethane tubing for blockage or leaks. 

 
8.11.7

  Electrical malfunction. Refer to Section 9.4. 

 
 
8.12 

Blasting continues after releasing foot pedal

 

 

8.12.1

  Foot  pedal  or  another  electrical  malfunction. 

Check per Section 9.5. 

 

8.12.2

  Inlet  regulator  stuck  open.  Inspect  inlet 

regulator. 

 
 
8.13 

Media  buildup  in  cabinet  hopper;  media 

does not convey to reclaimer

 

 

NOTE:  Do  not  pour  media  directly  into  the  cabinet 
hopper,  as  overfilling  may  occur.

  Overfilling  results 

in  media  carryover  to  the  dust  collector  and  possible 
blockage in the conveying hose.

 

 
8.13.1

  Exhauster  motor  rotating  backward.  The  motor 

should  rotate  as  indicated  by  the  arrow  on  the 
exhauster  housing.  If  it  does  not  rotate  in  the  proper 
direction, 

lockout

  and 

tagout

  electrical  power  and 

switch  the  motor  leads,  as  shown  on  the  motor  plate. 
Refer  to  the  system’s  wiring  schematic  stowed  in  the 
electrical control panel. 
 

8.13.2

  Dust-collector  exhaust  damper  closed  too  far, 

restricting  air  movement  through  the  cabinet.  Adjust 
static pressure, per Section 5.4. 

 
8.13.3

  Dust-collector  filter  cartridge  clogged.  Refer  to 

Section  5.8  to  adjust  pulse  pressure;  refer  to  Section 
6.7 for additional cartridge pulsing. 

 
8.13.4

  Hole worn in flex hose between cabinet hopper 

and reclaimer inlet or between the reclaimer outlet and 
dust-collector inlet. Inspect hoses and replace them as 
needed. 
 

8.13.5

  Reclaimer  door  open.  DO  NOT  operate  unless 

door is closed. 
 

8.13.6

  Obstruction  in  flex  hose.  Remove  hoses  and 

check for blockage. 

 

 

8.14 

Static shocks 

 

8.14.1 

Cabinet  and/or  operator  not  grounded. 

Abrasive  blasting  generates  static  electricity.  The 
cabinet  must  be  earth-grounded  to  prevent  static 
buildup. See Section 2.4. If shocks persist, the operator 
may  be  building  up  static.  Attach  a  small  ground  wire, 
such as a wrist strap, from the operator to the cabinet. 

 
8.14.2

  Gloves  wearing  thin.  Inspect  gloves  and 

replace them as needed. 

 
8.14.3 

Avoid  holding  parts  and  blasting  off  the  grate. 

Static  could  build  up  in  the  part  if  it  is  not  dissipated 
through the metal cabinet. If blasting parts off the grate 
cannot  be  avoided,  attach  a  ground  wire  between  the 
cabinet and the part. 
 

Summary of Contents for Pulsar Plus lll-S

Page 1: ...oduction rate or useful life of these products All estimates regarding production rates or finishes are the responsibility of the user and must be derived solely from the user s experience and experti...

Page 2: ...es a hazardous situation that if not avoided could result in minor or moderate injury Warning indicates a hazardous situation that if not avoided could result in death or serious injury Danger indicat...

Page 3: ...7 15 Clean Dust Collector s Inline Filter 7 16 Clean Dust Collector s Snubber Fittings 7 17 Diaphragm Pulse Valve 7 18 TROUBLESHOOTING PNEU and MECHANICAL 8 0 Poor visibility dusty media 8 1 Abnormall...

Page 4: ...cords and hoses Power Lift Leg Assembly Lifting Eye Reclaimer Power Module Dust Collector Reclaimer Inlet Flex Hose Between cabinet hopper and reclaimer inlet Arrows show directions of air flow Forkli...

Page 5: ...inst the inner surface of the cartridge The expanding air momentarily reverses air flow through the cartridge releasing dust accumulated on the outer surface The dust particles fall away from the cart...

Page 6: ...toxic coatings heavy metals or any other toxic materials HEPA filter is listed in Section 10 1 Optional Accessories All dust is hazardous to breath Emissions can occur from the dust collection system...

Page 7: ...which includes rubber curtains for the cabinet interior and a boron carbide lined nozzle When using aggressive media on a regular basis install the aluminum oxide kit and a fully rubber lined reclaime...

Page 8: ...ly important in areas of high humidity or when fine mesh media are used Moisture causes media to clump and inhibits free flow through the feed assembly If the filter does not remove enough moisture to...

Page 9: ...Blast Pressure Gauge Blast Pressure Pilot Regulator Red Pushbutton STOP Switch BNP Blast Gun Glove Ports Lift Leg Foot Pads 4 Control Tubing from Power Module as shown in Figure 7 Male Power Cord Con...

Page 10: ...fer to Figure 7 Control Tubing as shown in Figure 7 Filter Cartridge Dustbin Shown removed from under dust collector Flex Hose To cabinet hopper as shown in Figure 5 Blow Off Hose refer to Figure 5 Me...

Page 11: ...tion for service Once the valve is installed turn it off and perform lockout and tagout procedure until all air connections are done To avoid the risk of injury from compressed air install an isolatio...

Page 12: ...power module 2 5 Connect Electrical Service Shorting electrical components can result in serious injury or death from electrical shock or equipment damage Electrical power must be locked out and tagg...

Page 13: ...se The wire has been stripped on hoses supplied on new cabinets Use care not to damage the hose Clamp flex hose securely in position with worm clamps provided NOTE The hose wire helps dissipate static...

Page 14: ...washer is used between the screw head and the rubber curtain grommet on all curtains 3 2 3 Doors Using protectors against the curtains and outer doors clamp the door curtains in place NOTE When layin...

Page 15: ...he plug turn ON the exhauster grasp the gun and press the foot pedal using the gun to blow off the cabinet interior until the air from the gun and the cabinet are clear Turn OFF the exhauster and repl...

Page 16: ...ins immediately Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Check to make sure the dust collector filter cartridge is correctly seated and that it is not wo...

Page 17: ...knob by pulling it out as shown in Figure 14 and turn it clockwise to increase pressure or counterclockwise to decrease pressure Pressure may drop slightly from closed line pressure when blasting star...

Page 18: ...essure gauge is useful for adjusting and monitoring static pressure The manometer kit and differential pressure gauge are listed in Section 10 1 Optional Accessories Refer to Section 5 11 for using th...

Page 19: ...blasting when the doors are closed 5 7 Dustbin Interlock Figure 19 5 7 1 The dustbin interlock switch disables blasting when the dustbin is lowered to remove it from under the dust collector 5 7 2 To...

Page 20: ...20 Turn the knob clockwise to increase pressure or counterclockwise to decrease pressure Once operating pressure is set push down on the knob to secure it and maintain the setting Some Items removed...

Page 21: ...cidentally changed refer to Section 5 9 5 to reset them to factory settings 5 9 1 1 The LED display comes on the green start pushbutton is pressed and power is supplied to the timer TEST o f f o n on...

Page 22: ...ow up button until 15 appears When 15 appears on the display do not press anything after a few seconds the display starts flashing indicating the new time is being saved Once the new time is saved the...

Page 23: ...osure Do not confuse cabinet static pressure with reclaimer static pressure which is controlled by the exhaust damper as noted in Section 5 4 Reclaimer pressure must be set before cabinet pressure 5 1...

Page 24: ...eter and install the fitting into the coupling as shown in Figure 28 5 11 7 2 Place the unused end of the manometer tubing over only the first tapered barb on the barb fitting pushing the tubing all t...

Page 25: ...tion schedule Inspect all parts subjected to media contact including the gun and nozzle media hose flex hose wear plate and all items covered in this section Adjust the inspection schedule as needed b...

Page 26: ...nspect cabinet door seals for media leaks Dust leaking from the inlet damper or other places on the cabinet indicates a saturated filter cartridge Refer to Section 6 7 for additional pulsing 6 3 2 Che...

Page 27: ...dust to clear and then repeat the process as needed 7 0 SERVICE MAINTENANCE Prior to doing any maintenance or opening the dust collector the employer must meet required OSHA standards including but no...

Page 28: ...nsert both gloves through both glove ports 7 2 6 Align the slots in the glove mount with the shoulder screw heads on the attachment ring push in on the glove mount and then turn it clockwise to lock i...

Page 29: ...lace it per section 7 6 7 5 4 Install a view window cover lens per Section 7 4 7 5 5 Set the new window cover lens down squarely over the window opening making sure that all edges of the window are ce...

Page 30: ...he cabinet lift the light off the diffuser as shown in Figure 36 Set the light out of the way and within reach of the cord Figure 36 7 8 2 Diffuser lens replacement 7 8 2 1 Remove the light assembly a...

Page 31: ...7 9 1 To remove the tubing push the retaining collar toward the fitting which releases the tubing so it can be easily removed by pulling it out Do not force it only a slight pull on the tubing is req...

Page 32: ...fm reclaimer with welded on nonremovable top Figure 40 Refer to Section 7 11 2 to replace the wear plate in a 600 cfm reclaimer with a bolt on removable top Installation Notes Make sure an inlet pipe...

Page 33: ...allation Notes The Pulsar VI wear plate may be replaced by using the method described in Section 7 11 1 or from the top as explained in this section If the top is removed make sure at least 6 feet of...

Page 34: ...ailable 7 12 1 Remove the flex hoses from the reclaimer inlet and outlet and then remove the inlet pipe adaptor 7 12 2 Make a note of the reclaimer s alignment the reclaimer door is facing the power m...

Page 35: ...instructions provided with the adhesive some adhesives need to be applied to both contact surfaces Apply a multipurpose contact adhesive such as 3M No 10 neoprene contact adhesive or equal to the fab...

Page 36: ...t in alignment 7 12 24 9th Place the cylinder liner over the inner tube Make sure the liner is tight against the top liner and use worm clamps to temporarily clamp the liner to the tube Tack weld the...

Page 37: ...caulk to the seam opposite side of the mounting bolts between the baffle and reclaimer body Wipe the caulk smooth 7 13 7 Inspect the strip gasket on the reclaimer upper flange replace it if damaged or...

Page 38: ...compressed or otherwise damaged 7 14 10 Hang the door on the support angle align the hole with the mounting stud and install the knob and tighten it securely 7 14 11 Season the cartridge per Section 7...

Page 39: ...er if the element or body is damaged or otherwise faulty 5 Place the filter onto the bottom cap and insert the bottom cap into the filter body Rotate the bottom cap while gently pushing it upward unti...

Page 40: ...left of the diaphragm as shown in Figure 54 When reinstalling the diaphragm the marks must be aligned as shown Figure 54 7 18 3 Reassemble using the new diaphragm and O ring from the service kit makin...

Page 41: ...n Check door 8 1 8 Hole worn in flex hose between cabinet hopper and reclaimer inlet or reclaimer outlet and dust collector inlet Replace hose 8 1 9 Obstruction in flex hose between the cabinet hopper...

Page 42: ...r may require the installation of an air dryer or aftercooler in the air supply line 8 5 4 Absorption Some media types tend to absorb moisture from the air especially fine mesh media in areas of high...

Page 43: ...ulator 8 13 Media buildup in cabinet hopper media does not convey to reclaimer NOTE Do not pour media directly into the cabinet hopper as overfilling may occur Overfilling results in media carryover t...

Page 44: ...e switch is pressed 2 Make sure the power cord is connected and that power is supplied to the outlet 3 If the display is not lit after checking the above have the electrical system checked by a qualif...

Page 45: ...witch is bad 9 1 4 1 With the dust collector bin locked in place correctly check voltage between Terminals 10 and 2 If 120 VAC is not present dust collector bin switch has an issue Check wiring and me...

Page 46: ...open If 120 VAC is not present with the door closed the switch has an issue Check wiring and switch 9 4 1 3 With dust collector motor on and running and the left hand door closed check right hand door...

Page 47: ...or front of cab 24744 Window cover lens pack of 5 06190 Differential pressure gauge assembly for measuring reclaimer static pressure 23355 Aluminum oxide kits For cabinets using aggressive media The k...

Page 48: ...et side liner 29532 6 Cone liner 29707 7 Inlet top liner 29536 8 Screw 10 16 x 3 4 self drill tap 12722 Figure 57 Optional Extension Nozzles Figure 58 Item Description Stock No 1 3 Straight extension...

Page 49: ...se 3 4 ID 11798 8 Door latch assembly 20064 9 Foot pedal electric 30188 10 Gasket 5 32 x 3 4 3 ft required 00192 11 Detent sleeve door interlock 15042 12 Bracket door interlock actuator 19152 13 Clamp...

Page 50: ...h lock el 1 4 x 1 4 tube 30373 10 Reducing union 1 4 x 5 16 tubing 30372 11 Switch 3 position selector 30293 12 Switch green LED pushbutton 30291 13 Switch red pushbutton 30292 14 Washer color code Wh...

Page 51: ...ring valve 12011 Figure 62 10 6 Gloves and Glove Attachments Figure 63 Item Description Stock No A Armrest glove mount kit each includes items 1 thru 5 10 and 11 30192 B Mounting ring kit glove mount...

Page 52: ...75 3 Gun body 11802 4 Lock nut air jet 11913 5 Elastic jet sleeve 12097 6 Air jet assembly w Item 5 No 4 12342 No 5 12343 No 6 12344 No 7 12345 No 8 12346 7 Fitting hose 3 8 NPT x 1 2 barb 06369 8 Hos...

Page 53: ...PT 06369 19 Blow off nozzle 13116 20 Air hose 1 2 ID specify feet required 12472 21 Gun assembly BNP No 5 standard Refer to Section 10 8 for other sizes 12302 22 Hose media 1 2 ID clear urethane speci...

Page 54: ...embly Pulsar VI Includes items with an asterisk 30462 1 Inlet pipe adaptor 4 for use with steel media 30496 5 standard use other than steel 29397 2 Gasket inlet pipe adaptor for standard and steel med...

Page 55: ...15 Nipple 1 4 brass hex 02808 16 Gasket exhaust damper for 300 cfm 30198 for 600 cfm 30240 17 Clamp J hook dustbin 30190 18 Knob dust door retainer 30191 19 Clamp 6 hose 00750 20 Hose 6 unlined flex 4...

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