Zero Motorcycles MX 2012, Owner'S Manual

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4-2
Unpacking Your Zero Motorcycle
Although unpacking your Zero motorcycle can be
done by a single person, it’s recommended to have
a second person to help lift and remove your
motorcycle from the crate base.
Outer Box Cover
•
Cut and remove the two outer box retention
straps.
•
Unscrew stabilizer bar bolts, one on each side of
outer box.
•
Open box top and remove inner cardboard end
reinforcement sleeves.
•
Unscrew stabilizer bar from handlebar end and
remove. (X/MX only)
•
Unscrew lower crate cover retaining screws and
washers.
•
Lift or cut outer box away from motorcycle.
Inner Assembly
•
Carefully remove plastic cover from motorcycle.
•
Locate small parts box below motorcycle and put
to the side. (This box contains important
documentation, owner’s manual, keys, etc.)
•
Cut cable ties holding handlebar to motorcycle.
(MX only)
•
Position and center handlebar in riser and mount
using handlebar clamps and bolts located in the
small parts box. Torque handlebar clamp bolts to
26 N•m (19 ft lb). (MX only)
•
Remove the retaining fastener from power pack
rail.
•
Remove the power pack rail.
•
Remove the power pack.
•
Remove the tie down straps from crate
base.