Zero Motorcycles MX 2012 Page 105 Owner'S Manual Download

Page: 105 / 142

5-30

Note

: Trim panel removed for clarity

Inline Fuse:

There are 2 inline 12 volt fuses, one controls the
cooling fan and the other controls the instrument
panel. Remove the cover to access the fuses.

X Street Legal and MX Dirt

The cooling fan inline fuse (A) is located between the
front right lower frame rail, in front of the motor.

FUSE #

AMP

CIRCUITS

CONTROLLED

Cooling Fan

Summary of Contents for MX 2012

Page 1: ...ZERO X ZERO MX ZERO XU 2012 Owner s Manual...

Page 2: ...fications 1 9 Zero XU Street Legal Technical Specifications 1 11 Vehicle Range 1 13 Optimizing Your Range By Adapting Your Riding Style 1 14 Public Charging Stations 1 14 Emissions Information 1 14 Tr...

Page 3: ...5 29 Accessories 5 29 Fuses 5 29 Instrument Panel MX Dirt 3 11 Performance Level Switch MX Dirt 3 12 Instrument Panel X XU Street Legal 3 13 Indicators 3 14 Performance Level Switch 3 15 XU Street Leg...

Page 4: ...emperature Indicator 6 14 General Troubleshooting 6 17 Warranty Customer Assistance 7 1 Customer Assistance 7 1 Warranty Information 7 2 Zero Motorcycles Warranties 7 2 Standard Warranty 7 2 Disclaime...

Page 5: ...TOC 4 NOTES...

Page 6: ...ually seeks advancements in product design and quality Therefore this manual contains the most current product information available at the time of printing Because of this your motorcycle may differ...

Page 7: ...inspections and careful maintenance along with good riding skills will help you to safely enjoy the capabilities and the reliability of this motorcycle Disregarding the above may render the warranty i...

Page 8: ...pertaining to your motorcycle here When contacting your dealer you may need to provide this information Dealer Information Motorcycle Information Power Pack Serial Number Address PIN MX Key Code Date...

Page 9: ...sed to create duplicate keys This number is located on a tag that accompanies the original keys Motor Serial Number The motor serial number is stamped on the silver metal cooling cover that wraps arou...

Page 10: ...ehicle Identification Number VIN is found on the X XU Street Legal The Production Identification Number PIN is found on the MX Dirt This is a 17 digit number A stamped on the head tube of the frame Do...

Page 11: ...11 12 MY XU LSM X U2 X C A1 12345 538 On Road L2 12 MY XU M U2 12 MY XU C2 12 MY XU LSM X2 12 MY MX A1 Type A 9kW 12 1 HP X M0 Type M 4 1 kW 5 5 HP XU LSM M2 Type M 5 2 kW 7 0 HP XU World Manufacturer...

Page 12: ...standard 3 1 hours 100 charged 2 7 hours 95 charged Quick Recharge Time optional 2 0 hours 100 charged 1 3 hours 95 charged POWER SYSTEM Input Standard 120 V AC or 240 V AC Charger Type 1 kW Stand al...

Page 13: ...ar Suspension Direct Link shock with adjustable spring preload compression and rebound damping DIMENSIONS Wheel Base 141 cm 55 5 in Seat Height standard 87 cm 34 3 in Rake 26 4 degrees Trail 89 mm 3 5...

Page 14: ...Maximum Capacity 3 kWh Nominal Capacity 2 6 kWh RANGE MX Track 40 90 minutes Trail 60 120 minutes DRIVETRAIN Transmission Clutchless one speed Drive System 13T 71T Sprockets 420 Chain POWER SYSTEM Rec...

Page 15: ...8 7 in Front Suspension 38 mm inverted fork with adjustable compression and rebound damping Rear Suspension Direct Link shock with adjustable spring preload compression and rebound damping Front Brak...

Page 16: ...urs 100 charged 2 7 hours 95 charged Quick Recharge Time optional 2 hours 100 charged 1 3 hours 95 charged Charger Type 1 kW Integrated Estimated Pack Life to 80 182 000 Km 113 000 miles Input Standar...

Page 17: ...nomy Highway 359 MPGe 0 66 liters 100 km 0 17 gallons 62 miles CHASSIS SUSPENSION BRAKES Front Suspension Travel 135 mm 5 3 in Rear Suspension Travel 141 mm 5 5 in Front Suspension 38 mm 1 5 in invert...

Page 18: ...is calculated using industry standardized formulas These ranges are separated into four categories City Highway Trail and Track City EPA UDDS Environmental Protection Agency EPA Universal Dynamometer...

Page 19: ...al J1772 Zero motorcycle accessory These stations are often available at a variety of locations including shopping centers city parking lots airports hotels government offices and other businesses We...

Page 20: ...t on the front tire the screw must be opened again to allow for stabilization Ensure that the screw is tightened before riding Transporting Zero Emissions Vehicles ZEVs offer greater efficiency and ca...

Page 21: ...straps around a frame contact point Soft straps must be used to prevent scratches or other damage Use two ratchet straps in the front and two in the rear The tie down straps should be at a 45 angle f...

Page 22: ...is motorcycle is designed for a SINGLE RIDER ONLY 5 Never permit a guest to ride your electric motorcycle without proper instruction 6 Never use alcohol or mind altering drugs before operating your el...

Page 23: ...Use the rear brake when you are stopped on an incline Do not hold the motorcycle using partial throttle or damage to the motor may occur 4 The power pack should be plugged in when storing the motorcyc...

Page 24: ...the following information Gross Vehicle Weight Rating GVWR Gross Axle Weight Rating GAWR Front and Rear Production Identification Number PIN Rim Size Tire Pressure Date of Manufacture 7 Failure to fo...

Page 25: ...2 4 A Throttle And Speed Control Label A Anti Tamper Control Label Europe Only Located on the left side of the frame...

Page 26: ...ATEGORY B BO5 BATTERY MODEL X 1 1 2 3 4 5 MO2 MOTOR 2 CO6 CONTROLLER 3 41BS13 13T FR SPROCKET 4 RS61T 61T RR SPROCKET 5 TRADE NAME ZERO MOTORCYCLES VEHICLE CATEGORY B BO5 BATTERY MODEL XU 1 1 2 4 5 MO...

Page 27: ...2 6 NOTES...

Page 28: ...I 09 33 PU SH P A B E F D C Controls And Components Motorcycle Controls MX Dirt A Motor Stop Switch B Instrument Panel C Key Switch Steering Lock D Performance Level Switch E Front Brake Brake Fluid R...

Page 29: ...on see pages 3 11 and 3 12 C Key Switch Steering Lock For description and operation see page 4 5 D Performance Level Switch For description and operation see page 3 12 E Front Brake Fluid Reservoir Fo...

Page 30: ...e Controls X XU Street Legal A Mirrors B Left Handlebar Control C Key Switch Steering Lock D Instrument Panel E Performance Level Switch F Front Brake Brake Fluid Reservoir G Motor Stop Switch H Throt...

Page 31: ...rors B Left Handlebar Control For description and operation see pages 3 19 through 3 21 C Key Switch Steering Lock For description and operation see page 4 5 D Instrument Panel For description and ope...

Page 32: ...hain B Power Pack Rail Knob C Power Pack D Power Pack Rail Right Side View MX Dirt E Fuse Center Behind Trim Panel F Rear Brake Fluid Reservoir Behind Trim Panel G Rear Brake Pedal H Drive Chain Tensi...

Page 33: ...secures the power pack in place Do not operate the motorcycle without this rail in place E Fuse Center For description and operation see Fuses on page 5 29 F Rear Brake Fluid Reservoir See Rear Brake...

Page 34: ...A Drive Chain B Power Pack Rail Security Bolt C Power Pack Rail D Power Pack Right Side View X Street Legal E Fuse Center and I P Inline Fuse F Rear Brake Fluid Reservoir G Rear Brake Pedal H Drive Ch...

Page 35: ...urity bolt secures the power pack in place Do not operate the motorcycle without this rail in place E Fuse Center For description and operation see Fuses on page 5 29 F Rear Brake Fluid Reservoir See...

Page 36: ...Belt B Power Pack Rail Security Bolt C Power Pack Rail D Power Pack E Fuse Center Behind Trim Panel Right Side View XU Street Legal F Rear Brake Fluid Reservoir G Rear Brake Pedal H Drive Belt Tension...

Page 37: ...place D Power Pack For description and operation see page 4 6 E Fuse Center For description and operation see Fuses on page 5 29 F Rear Brake Fluid Reservoir See Rear Brake on page 5 7 G Rear Brake Pe...

Page 38: ...tor will flash and gently oscillate the motor output to notify the rider Back off of the throttle to reduce heat and eliminate the oscillation Doing so will also eliminate the indicator flashing If th...

Page 39: ...e This position is recommended for advanced riders Those who take advantage of the I position are likely to see a slight increase in range A Performance Level Switch IGN I T I O N OFF ON A D Charge In...

Page 40: ...A Left Turn Signal Indicator B High Beam Indicator C Main Power Indicator D System Warning Indicator E Temperature Indicator F Right Turn Signal Indicator G Select Button H Adjust Button I Display Are...

Page 41: ...on page 6 14 for more information G Select Button By pressing the select button you can toggle between Ride Time and Total Hours displayed H Adjust Button By pressing the adjust button you can toggle...

Page 42: ...sition The Eco position reduces the acceleration and top speed of the motorcycle It is an ideal position to use for times when you want softer acceleration This position is also good for newer riders...

Page 43: ...n reduces the acceleration and top speed of the motorcycle It is an ideal position to use for times when you want softer acceleration This position is also good for newer riders and for extending rang...

Page 44: ...3 17 A B C A Motor Stop Switch B Front Brake Lever C Throttle Control Handlebar Controls MX Dirt...

Page 45: ...ing the motor When the button A is pressed it will stop power to the motor controller The motor controller will remain in this state until the ON B button is pressed The switch does not turn off all e...

Page 46: ...A B C E D G F A High Beam Flash to Pass B Headlight High Low Beam Switch C Front Brake Lever D Throttle Control Handlebar Controls X XU Street Legal E Motor Stop Switch F Turn Signal Switch G Horn Bu...

Page 47: ...sed this switch will default back to the low beam position The high beam indicator will also illuminate D Throttle Control Twist the throttle in a counter clockwise rotation A to energize the motor an...

Page 48: ...ller will remain in this state until the ON B button is pressed The switch does not turn off all electrical circuits just the operation of the motor Always signal your turns and other maneuvers as req...

Page 49: ...3 22 NOTES...

Page 50: ...o proper specifications See Tire Inflation on page 5 9 6 Inspect the hydraulic brake system Follow the hydraulic lines from the reservoirs to the calipers and verify that there are no leaks or damage...

Page 51: ...nly Unscrew lower crate cover retaining screws and washers Lift or cut outer box away from motorcycle Inner Assembly Carefully remove plastic cover from motorcycle Locate small parts box below motorcy...

Page 52: ...inspect in accordance with delivery inspection sheet Recycling Your Zero Motorcycle s shipping crate and packaging materials were designed to be completely recycled Please cut down and recycle all ca...

Page 53: ...Belt on page 5 9 Brakes Squeeze the brake lever and press the brake pedal individually and push the motorcycle to see if it rolls You should be able to completely lock up the wheels by applying the br...

Page 54: ...key should be removed from the motorcycle when parked to prevent theft The key can be removed in either the OFF or Steering Lock Position A Steering Lock Using the steering lock when parked will prev...

Page 55: ...V AC or 240 V AC The charger output will be the same The normal recharging time of the power pack to 100 is usually less than 3 hours in ambient temperatures Out of the normal temperature range chargi...

Page 56: ...7 days even if fully charged Please leave your Zero motorcycle plugged in whenever possible The power pack should maintain up to 80 of its capacity for approximately 3 000 hours MX Track 4 000 hours M...

Page 57: ...m the key switch and safely support the motorcycle 2 Disconnect the power pack charging connector A XU only 3 Locate the thumb screw B MX Dirt or T 40 security bolt C X XU Street Legal The security bo...

Page 58: ...weighs 24 kg 53 pounds 7 Using a firm grip slide the power pack out of the frame DO NOT lift the power pack by the plastic connector housing D E Installation 1 Slide the power pack into the frame 2 C...

Page 59: ...ry Management System BMS which monitors the condition of the cells and optimizes the charging process to provide the highest performance longest range and longest life for the power pack The BMS safeg...

Page 60: ...arge Once fully charged the charger will check the status of the power pack once every 72 hours to ensure that it maintains a full charge When fully charged a green light will illuminate on the charge...

Page 61: ...e or more cells have reached maximum voltage C 100 Charge The 100 Charge LED is a green indicator If it is on solid the charging is complete and the charger will enter maintenance mode If it is flashi...

Page 62: ...ack in the rain The minimum charge temperature is 0 C 32 F The maximum power pack internal charging temperature is 65 C 149 F If the power pack is kept in an environment over 65 C 149 F it will not ac...

Page 63: ...tage drops by using a grounded 3 wire 12 AWG cord no longer than 7 6 m 25 ft The charger can be used on 120 V AC or 240 V AC current The voltage does not change the amount of time that the motorcycle...

Page 64: ...on 120 V AC or 240 V AC current The voltage does not change the amount of time that the motorcycle takes to charge Note AVOID connecting the Zero charger and another device to a single 120 V AC 15A 20...

Page 65: ...he charger can be used on 120 V AC or 240 V AC current The voltage does not change the amount of time that the motorcycle takes to charge Note AVOID connecting the Zero charger and another device to a...

Page 66: ...ns the charging time to about 2 hours for a 100 charge Not Installed in Motorcycle 1 Remove the power pack from the motorcycle See Power Pack Swapping on page 4 8 2 Connect the quick charger harness a...

Page 67: ...A circuit as it may become overloaded Zero chargers draw as much as 10 amps from the 120 V AC circuit when charging 4 Quick charging to 100 from a fully discharged power pack takes about 2 hours of qu...

Page 68: ...Note AVOID connecting the Zero charger and another device to a single 120 V AC 15A 20A circuit as it may become overloaded Zero chargers draw as much as 10 amps from the 120 V AC circuit when chargin...

Page 69: ...rakes should be applied together with a slight amount more braking on the front CAUTION If you apply the front or rear brakes hard enough it is possible to lock the wheels This could cause you to lose...

Page 70: ...rly let any excess air out after each ride 2 Rebound Damping The rebound damping is adjusted by turning the slotted brass adjuster screw B on the top of both fork legs Next to it will be the writing S...

Page 71: ...fine tune the compression from there Proper compression will allow the tire to track the ground over consecutive bumps Compression that is set too slow will pack up feel harsh over consecutive bumps...

Page 72: ...ear spring is approximately correct for your weight This adjustment is a recommended guideline personal riding preference may vary from the specifications given Checking Sag 1 Support your motorcycle...

Page 73: ...d measurement M2 from the first measurement M1 Example The total sag is 100 mm 4 0 in Refer to the chart below for the correct sag If the sag is not correct the spring pre load should be adjusted See...

Page 74: ...by turning the spring nut B clockwise on the shock 4 Recheck the sag If the sag is correct tighten the lock nut A Rebound Adjustment The rebound adjuster knob C is at the bottom of the shock It has 8...

Page 75: ...and fine tune the compression from there Proper compression will allow the tire to track the ground over consecutive bumps Compression that is set too slow will pack up feel harsh over consecutive bum...

Page 76: ...maintenance on your electric motorcycle as detailed in this owner s manual 3 Use only Zero approved parts and Zero Motorcycle Accessories 4 The operator is responsible for learning and obeying all cou...

Page 77: ...hock mount bolts 52 N m 38 lb ft E Rear caliper mount bolts 20 N m 15 lb ft Use LOCTITE 242 F Rear axle end bolt 26 N m 19 lb ft Use LOCTITE 242 G Rear axle pinch bolts 26 N m 19 lb ft Use LOCTITE 242...

Page 78: ...5 3 ZERO A C D E F B See Bolt Torque Table on page 5 2...

Page 79: ...5 4 G H J I K See Bolt Torque Table on page 5 2...

Page 80: ...s should not get above 71 C 160 F Do not store in a hot car or trailer or leave the power pack in direct sunlight 3 Only an authorized service agent is qualified to have access to and troubleshoot the...

Page 81: ...y Always place a shop towel under the master cylinder reservoir prior to removing the cap cover Low fluid levels may indicate worn brake pads or a leak in the hydraulic system Inspect the brake pads f...

Page 82: ...ensuring that it is free of any wear or damage then reinstall the cap A Brake Pad Inspection The brake pads must be inspected when specified in the maintenance schedule See Maintenance Schedule on pa...

Page 83: ...tenance Schedule on pages 5 23 through 5 28 To adjust the shock see Suspension Adjustment on page 4 23 Wheels And Tires Inspect both wheels for the following Bent loose or missing spokes Bent or crack...

Page 84: ...maintenance and quiet operation with minimal stretch Keep dirt grease oil and debris off the belt and sprockets The drive belt tension should be checked and adjusted at the intervals specified in the...

Page 85: ...an unpleasant sound the ratcheting can also cause damage to the carbon tensile cords If ratcheting has occurred you should replace the belt before the next time you ride Too much tension can increase...

Page 86: ...efully from the belt Avoid rough movements of the tester as this would change the results of the measurement The measurement should be in the range of 20 30 kg A 3 Loosen both front motor mount bolts...

Page 87: ...the cleaner to get on the brake rotors or brake pads If the brake rotors or brake pads are contaminated with cleaner it will impair the motorcycle s ability to stop This could result in serious person...

Page 88: ...ure to do so could result in serious personal injury Never place your hand between the chain and sprockets Work with the chain only in the middle between the two sprockets Failure to do so could resul...

Page 89: ...e key from the key switch 2 Loosen both front motor mount 5 16 hex bolts D See image on next page 3 Loosen both rear motor mount 7 32 hex bolts A 4 Loosen the 10 mm jam nut B on the chain tensioner No...

Page 90: ...djustment is off the beam will point too far off to one side If the vertical adjustment is off it will cause the beam to point too closely to or too far ahead of the motorcycle With the headlight on t...

Page 91: ...tter into flying glass fragments To help avoid personal injury Turn the key switch OFF and allow the bulb to cool before changing the bulb Leave the key switch OFF until the bulb change is complete Al...

Page 92: ...ntaminants will shorten the life of the bulb Thoroughly clean any fingerprints or contaminants from the bulb using a clean cloth moistened with alcohol 4 Lift up on the spring clip and remove the head...

Page 93: ...m ring with gasket and install the trim ring screws Turn Signal Light Bulb Replacement 1 Remove the turn signal lens screw A and remove the lens 2 Push in on the bulb turn the bulb counter clockwise a...

Page 94: ...s A and remove the lens 2 Push in on the bulb and turn the bulb counter clockwise then pull the bulb out 3 Insert the new bulb into the socket push in and turn clockwise until it stops 4 Install the b...

Page 95: ...b 4 Install the headlight into the housing install the trim ring with gasket and install the trim ring screws Running Light Bulb Replacement 1 Remove the three screws A from the headlight trim ring 2...

Page 96: ...dirt do not leave the cleaner on the affected area any longer than instructed Thoroughly rinse the area off with water immediately dry it and then apply a corrosion protection spray WARNING Improper c...

Page 97: ...checked every 72 hours remove over extended periods of time 3 To prolong the life of your power pack you should store your motorcycle in a cool area Storing your motorcycle in a hot area will cause yo...

Page 98: ...E INTERVALS 1 month 6 months 12 months 18 months 24 months 30 months 1 Front Brake Check operation and for fluid leakage Replace brake pads if necessary 2 Rear Brake Check operation and for fluid leak...

Page 99: ...e Brush inspection replacement 8 Drive Chain Check chain slack alignment and condition Adjust and lubricate chain with chain lubricant thoroughly Replace worn chain and sprockets Every month and after...

Page 100: ...months 30 months 11 Front Fork Check operation and for oil leakage Service Rebuild if necessary 12 Rear Shock Absorber Assembly Check operation and for oil leakage Replace if necessary 13 Throttle Gr...

Page 101: ...000 km 20 000 mi or 30 months 1 Front Brake Check operation and for fluid leakage Replace brake pads if necessary 2 Rear Brake Check operation and for fluid leakage Replace brake pads if necessary 3...

Page 102: ...rush Assembly X only Blow out with a high pressure air hose Brush inspection replacement 9 Drive Chain Check chain slack alignment and condition Adjust and lubricate chain with chain lubricant thoroug...

Page 103: ...000 mi or 18 months 25 000 km 16 000 mi or 24 months 31 000 km 20 000 mi or 30 months 12 Front Fork Check operation and for oil leakage Service rebuild if necessary 13 Rear Shock Absorber Assembly Ch...

Page 104: ...d each time the circuit is overloaded Replace the fuse with one of equal current and voltage rating Do NOT interchange 12 volt and 80 volt fuses If the fuse melts repeatedly have the electrical system...

Page 105: ...t fuses one controls the cooling fan and the other controls the instrument panel Remove the cover to access the fuses X Street Legal and MX Dirt The cooling fan inline fuse A is located between the fr...

Page 106: ...emove the cover to access the fuse See image on page 5 32 X Street Legal The instrument panel inline fuse A is located behind the right trim panel above the fuse center FUSE AMP CIRCUITS CONTROLLED 5...

Page 107: ...5 32 1 2 If your XU is equipped with the quick charge option there is an 80 volt 25 amp fuse This fuse is located under the seat...

Page 108: ...5 33 Follow the maintenance schedules on pages 5 23 through 5 28 After a scheduled service or routine is performed record the information on the chart below DATE ITEM SERVICE ROUTINE DESCRIPTION...

Page 109: ...5 34 NOTES...

Page 110: ...if possible repair it yourself If you are unable to solve an issue with your Zero electric motorcycle take it to an authorized dealer at your convenience If there is no dealer in your area call Zero...

Page 111: ...was reduced due to high temperatures Check connections Operate charger at a lower ambient temperature 4 Check power pack power pack could not be trickle charged up to minimum voltage Contact your deal...

Page 112: ...itted with a window A to provide visual notification about the status of the power pack There are four LED lamps one red and three green that will blink The window is located on the end of the power p...

Page 113: ...ly monitoring the battery 1 Red 2 Green 3 Green 4 Green ON OFF MEANING SOLUTION 50 ms 5 sec Healthy BMS OK 50 ms 60 sec Pack Low Charge power pack 50 ms 1 sec Number of Cell Packs Not Set Contact Zero...

Page 114: ...process first all lights will blink then 1 through 4 will blink depending on the power pack s state of charge 1 Red 2 Green 3 Green 4 Green ON OFF MEANING SOLUTION 1 sec 5 sec Charge Complete Unplug...

Page 115: ...ode cont d 1 Red 2 Green 3 Green 4 Green ON OFF MEANING SOLUTION Balancing 500 ms Power Pack Unbalanced Leave on Charger for 72 Hours 500 ms Temperature Disable 100 ms 500 ms Too Hot Let the Power Pac...

Page 116: ...ON position 1 Red 2 Green 3 Green 4 Green ON OFF MEANING SOLUTION 5 sec 1 sec 25 of Power Remaining Charge Soon 5 sec 1 sec 50 of Power Remaining Charge Soon 5 sec 1 sec 75 of Power Remaining Charge...

Page 117: ...ired or replaced Power Pack Unbalanced The power pack contains many individual cells The BMS continuously monitors the cells and tries to keep them all in balance at the same level of charge If any of...

Page 118: ...ower pack has charged for two hours contact your dealer Your power pack may need to be repaired or replaced Other Error Flash Patterns If the BMS in your power pack produces an error code which is not...

Page 119: ...requesting that the throttle control on the motorcycle be disabled When the throttle control is disabled the motor will not deliver power to the rear wheel and the motorcycle cannot be ridden If the t...

Page 120: ...or a description of the Too Hot error beep and the solutions Power Pack Full High Pack Voltage If the BMS detects that the power pack is already full it will disable further charging to prevent damage...

Page 121: ...Disable Throttle is ON or throttle connection is bad Verify throttle action and or check connection 5 Pre Charge Failed Could not pre charge motor controller Contact your dealer 6 Low Power Pack Disa...

Page 122: ...rd Temperature Sensor Out of Range Problem sensing temperature of board Contact your dealer 16 High Current Disable Turn the key switch OFF and ON If the problem persists contact Zero or your dealer 1...

Page 123: ...he motorcycle s performance capabilities it will provide you with an instrument panel illumination warning indicator A MX Dirt PATTERN MEANING Slow Constant Flash Motor Temperature Warning Stage 1 Pow...

Page 124: ...continues to heat up A fast blink is clearly seen on the warning indicator The power to the motor begins to drop off resulting in a noticeable reduction in available torque This provides tactile feedb...

Page 125: ...problem is not found contact your dealer High Power Pack Temperature If you see two fast blinks followed by two fast blinks this indicates you need to let the power pack cool in a well ventilated loca...

Page 126: ...tterns on pages 6 4 through 6 7 Charger not working A C power missing Fault code set Check A C outlet for power A C source check fuse voltage See Charger Fault Code chart on pages 6 12 and 6 13 or see...

Page 127: ...6 18 NOTES...

Page 128: ...tification Number PIN or Vehicle Identification Number VIN Date of purchase Power pack serial number An owner information chart is provided on page 1 3 to record this information Zero Motorcycles 170...

Page 129: ...ssemblies This warranty covers Zero manufactured accessories installed at the time of purchase MX X Zero Motorcycles Inc expressly warrants all 2012 MX and X models from defects in material and workma...

Page 130: ...otors fork seals grips foot pegs the seat or any other parts subject to normal wear and tear Wheels are excluded from this standard warranty on off road bikes once they have been ridden This standard...

Page 131: ...re routine care and maintenance by the purchaser of the Zero Motorcycles Inc electric motorcycle and power pack Disclaimers Applicable to Standard Warranty The purchaser acknowledges that there is an...

Page 132: ...s and safety instructions on any motorized motorcycle or vehicle Submit the warranty registration card for your Zero motorcycle within the required time period as printed on the registration card Perf...

Page 133: ...it comes time to sell your Zero motorcycle please visit the Zero Motorcycles website and access the Owner Resources section to fill out the on line transfer of ownership and warranty form This must be...

Page 134: ...ured may contain non U S equipment Some models may be shown with optional equipment While Zero Motorcycles makes all reasonable efforts to provide accurate information in this Owner s Manual there is...

Page 135: ...7 8 NOTES...

Page 136: ...6 Brake Lever 3 17 3 19 Brake Pad Inspection 5 7 Brake Tail Light Bulb Replacement 5 19 Braking 4 20 C Chain 5 12 Checking The Drive Chain 5 14 Cleaning The Drive Chain 5 12 Drive Chain Adjustment Pr...

Page 137: ...ifications 1 7 Zero XU Technical Specifications 1 11 General Maintenance 5 6 Brakes 5 6 Brake Tail Light Bulb Replacement 5 19 Cleaning 5 21 Drive Belt 5 9 Drive Chain 5 12 Headlight Alignment 5 15 He...

Page 138: ...ol Label 2 4 Low Power Pack Warning 6 8 Lubricating The Drive Chain 5 13 M Maintaining Your Motorcycle 5 1 Bolt Torque Table 5 2 Fuses 5 29 General Maintenance 5 6 Owner s Responsibilities 5 1 Power P...

Page 139: ...hain 4 4 Electrical System 4 4 Power Pack 4 4 Throttle 4 4 Tires 4 4 Public Charging Stations 1 14 Purchaser s Responsibilities 7 5 Q Quick Charging 4 17 R Rear Brake 5 7 Rear Shock Adjustment 4 23 Ri...

Page 140: ...4 Throttle And Speed Control Label 2 4 Throttle Control 3 18 3 20 Throttle Disable Interlock 6 10 Tire Inflation 5 9 Torque Table 5 2 Transfer Of Ownership And Warranty 7 6 Transporting 1 15 Troublesh...

Page 141: ...NDEX 6 W Warranty 7 2 Disclaimers 7 4 Standard Warranty 7 2 Transfer Of Ownership And Warranty 7 6 Warranty Customer Assistance 7 1 Warranty Information 7 2 Warranty Procedures 7 5 Wheels And Tires 5...

Page 142: ...TAKE CHARGE www zeromotorcycles com...

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