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   9 - EN

•   Install  a  silencer  of  at  least  1m  straight  directly 

onto  the  supply  and  return  air  connections.  For 
relevant advice, please contact Zehnder.

•  When using flexible ducting only Zehnder ducting 

systems may be used. Any other flexible ducting 
will disturb the basic operating principle of the bal-
anced ventilation system.

•  We recommend that the ventilation system is fitted 

with intake and exhaust valves made by Zehnder.

ComfoAir 160 - Right

2.6.4  Connection of the condensation drain

Standard heat exchanger

ComfoAir - Right

Warm exhaust air is cooled by the outside air in the 
heat exchanger. This causes the moisture in the in-
door air to condense in the heat exchanger. The con-
densation water created in the heat exchanger is fed 
to a PVC condensation drain.
The connection for the condensation drain has an ex-
ternal diameter of 32 mm. It is located underneath the 
ComfoAir.
• 

Connect

 the condensation drain, via a pipe with 

coupling or hose, to the water seal (siphon) of the 
domestic waste-water system.

•  Make sure that the outer end of the pipe or tube 

exits is at least 60mm below the water level.

•  Ensure  the  condensation  drain  pipe  on  ceiling-

mounted units has a run-off to the U bend. of at 
least 2%.

 Ensure that the water seal connected to the 
domestic waste-water system is always full 
of water. This prevents the ComfoAir from 
sucking in any leakage air.

Enthalpy exchanger

When the ComfoAir is fitted with an enthalpy exchanger 
the humidity from the extracted air is partly transferred 
to the fresh supply air. In this case you delay the process 
of drying out the house in dry winter months, additionally 
there is no condensate that must be drained from the 
ComfoAir. Therefore a condensation drain is not neces-
sary with an enthalpy exchanger.

 Ensure that the condensation drain is sealed. 
This prevents the ComfoAir from sucking in 
any leakage air.

The condensation drain can be sealed with a standard 
screw-cap.

2.7  Commissioning the ComfoAir

After installation, the ComfoAir must be commis-
sioned.

This can be done via the P menus on the digital op-
erating device. These P menus can be used to enter 
various settings (ventilation programmes, in particu-
lar) for the ComfoAir. An overview of the available P 
menus is given below:

Menu

options

P1

Reading statuses (from menu P2)

P2

Setting time delays

P3

Setting and reading the ventilation levels

P4

Setting and reading the temperatures

P5

Setting additional programmes

P6

Setting additional programmes

P7

Reading and resetting malfunctions (and 
system information)

P8

Setting the RF input

P9

Reading statuses (from menu P5 and P6)

P menus P1, P2 and P9 can be accessed by the user, 
mainly to read statuses and set time delays. The re-
maining P menus P3 to P8 are intended 

solely

 for the 

installer.

 After a power cut, the bypass valve will au-
tomatically search for the correct position. It 
may be that the valves move a few times so 
the correct position can be determined. 

Summary of Contents for ComfoAir 160

Page 1: ...ComfoAir 160 Installer manual...

Page 2: ...has been compiled with the utmost care The publisher cannot be held liable for any damage caused as a result of missing or incorrect information in this manual In case of disputes the Dutch version o...

Page 3: ...7 2 6 2 Mounting on the wall 8 2 6 3 Connection of the air ducts 8 2 6 4 Connection of the condensation drain 9 2 7 Commissioning the ComfoAir 9 2 7 1 Display on the unit 10 2 7 2 CC Ease panel 10 2...

Page 4: ......

Page 5: ...4 months after fitting up to a maximum of 30 months after the date of manufacture Warranty claims may only be submitted for material faults and or construction faults arising during the warranty perio...

Page 6: ...this manual with the ComfoAir throughout its life Instructions with regard to cleaning or replacing the filters on the intake and exhaust valves must be carefully observed The specifications stated i...

Page 7: ...el L with connections for the CC Ease the enthalpy exchanger and the two 0 10 V controls Electronic box with PCB panel H with connections for the fans the bypass temperature sensors T1 to T4 the 3 pos...

Page 8: ...ng 112 m3 h at 57 Pa 0 25 A Maximum 157 m3 h at 110 Pa 0 52 A Electricity Power supply 230 50 V Hz Cos phi 0 52 0 56 Supply fan noise level at 0 m Position Ventilation capacity Sound power Absent Sett...

Page 9: ...0 52 0 56 Supply fan noise level at 0 m Position Ventilation capacity Sound power Absent Setting 29 m3 h at 4 Pa 42 dB A Low Setting 66 m3 h at 19 Pa 51 dB A Medium Setting 113 m3 h at 56 Pa 62 dB A...

Page 10: ...electrical connection Provisions for the condensation drain Wiring for an wired 3 position switch optional The cable used to connect the CC Ease panel must have the following specifications Cable type...

Page 11: ...12 Remove the 2 filters E from the ComfoAir 13 Place the back panel and the mounting brackets on the old front side 14 Place the removed filters in the new front side of the Com foAir 15 Place the fro...

Page 12: ...t level fix the mounting bracket hori zontally to the wall Make sure there is enough space under the ComfoAir to mount the siphon 2 Mount the ComfoAir on the wall 3 Mount the condensation drain under...

Page 13: ...nthalpy exchanger When the ComfoAir is fitted with an enthalpy exchanger the humidity from the extracted air is partly transferred to the fresh supply air In this case you delay the process of drying...

Page 14: ...10 x or press continuously 40 Select 40 7 OK P36 Value is 40 8 MENU P3 9 MENU 1 Fan setting Some P menus such as P1 and P9 can only be read Leaving Reading menu At action point 6 press MENU instead o...

Page 15: ...are preset in the software 7 Select a value for the parameter using or 8 Press to store the settings 9 Repeat steps 5 to 8 to set multiple parameters in succession Or Press to return to the P menu so...

Page 16: ...operating the bathroom switch the ComfoAir switches back to the normal setting Low voltage input 0 Min 120 Min 30 Min P23 Optional Note only applies to systems fitted with a hardwired 3 position switc...

Page 17: ...Note Only applies to systems fit ted with a CC Ease panel Timer for the Boost setting After pressing continuously 2 sec on the CC Ease panel the ComfoAir will switch to the high setting for x minutes...

Page 18: ...the supply fan to absent position 0 or 15 97 nL HL 15 15 P35 Setting the capacity in of the supply fan in low position 16 98 nL HL 35 40 P36 Setting the capacity in of the supply fan in medium positi...

Page 19: ...ING the signals from the analogue inputs 0 1 0 P59 Confirming the presence of an enthalpy exchanger 0 Enthalpy exchanger not fitted 1 Enthalpy exchanger with enthalpy sensor 2 Enthalpy exchanger witho...

Page 20: ...pears Menu P8 Setting the RF input and digital inputs 0 10V Analogue input values Submenu description Minimum Maximum General reset 810 Analogue input 1 0 not fitted 1 fitted 0 1 0 811 0 controlling 1...

Page 21: ...sed After 30 minutes the ComfoAir automatically terminates the programming mode 2 Close all windows and outside doors 3 Close all inside doors 4 Check the presence of structural overflow provi sions T...

Page 22: ...heck the heat exchanger once every 2 years 1 Disconnect the power from the ComfoAir 2 Remove the front panel by first removing the 6 protective caps A then the screws A 3 Re move the lower sensor D fr...

Page 23: ...f the malfunction alerts on the digital operating device In the chapter about trouble shooting it is explained how to solve these malfunctions Code description A1 NTC sensor T1 is defective outside ai...

Page 24: ...TC temperature sensors A1 A2 A3 A4 NTC sensor T1 T2 T3 T4 is defective Remove the cover of the electronic box by pressing in the 2 click connectors Reconnect the NTC sensor Reconnect the power to the...

Page 25: ...s Disconnect the power from the ComfoAir Replace the control circuit board Remove the motor Disconnect the power from the ComfoAir Is the cog of the motor defective Yes No Replace the cog of the motor...

Page 26: ...rs Is there 230 VAC power present on the fan Yes No Disconnect the power from the ComfoAir Replace the control circuit board Is a control signal 1 5 10 VDC present on the fan Yes No Disconnect the pow...

Page 27: ...thalpy sensor Yes Is P59 set to the correct value Yes No Set P59 to the correct value Reset the unit P74 on 1 Install all parts in reverse order Reconnect the power to the ComfoAir No Replace the conn...

Page 28: ...wer from the ComfoAir Replace the connection panel Are the connections at the ComfoAir correct Disconnect the power from the ComfoAir Are the connections at the CC Ease panel correct Reconnect the CC...

Page 29: ...filters with a vacuum cleaner Refit the handles to the ComfoAir Reconnect the power to the ComfoAir FILTER I Internal Filter is dirty Press on the CC Ease panel for at least 4 seconds until the filte...

Page 30: ...changer Fan dirty Clean the fan Ventilation ducts blocked Clean the ventilation ducts ComfoAir is in frost protection operation Wait until the weather warms up Too noisy Fan bearings defective replace...

Page 31: ...icle number 1 Connection PCB 400300068 2 Control PCB 400300067 3 Bypass Preheater motor 400200023 4 Temperature sensor T1 400300063 5 Temperature sensor T2 T4 400300063 6 Temperature sensor T3 4003000...

Page 32: ...EN 28 2 12 Wiring diagram ComfoAir 160...

Page 33: ...694 Company register Zwolle 05022293 EEC declaration of conformity Machine description Heat recovery units ComfoAir 160 series Complies with the following directives Machinery Directive 2006 42 EEC Lo...

Page 34: ...EN 30...

Page 35: ...31 EN...

Page 36: ...Zehnder Group Nederland B V Lingenstraat 2 8028 PM Zwole Nederland Tel 038 429 69 11 Fax 038 422 56 94 Internet www jestorkair nl E mail info jestorkair nl Zehnder Group Nederland B V 849050969 0212...

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