ZCS 1100TL-G3 Manual Download Page 4

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1.1K~3.3KTL-G3

User manual

Preface

Outline

Please read the product manual carefully before installation,operation or

maintenance.This manual contains important safety instructions and installation
instructions that must be followed during installation and maintenance of the
equipment.

Scope

This product manual describes the installation,electrical connections,

commissioning,maintenance and troubleshooting of 1.1K~3.3KTL-G3 inverters:

1100TL-G3 1600TL-G3 2200TL-G3

2700TL-G3 3000TL-G3 3300TL-G3

Keep this manual where it will be accessible at all times.

Target Group

This manual is intended for qualified electrical technical personnel who are

responsible for inverter installation and commissioning in the PV power system and

PV plant operator.

Symbols Used

This manual is provides safety operation information and uses the symbol in

order to ensure personal and property security and property security and use

inverter efficiently when operating the inverter. You must understand these

emphasized information to avoid the personal injury and property loss.Please read

the following symbols used in this manual carefully.

Summary of Contents for 1100TL-G3

Page 1: ...PV Grid Connected Inverter Product Model 1 1K 3 3KTL G3 2019 12 24 User manual ...

Page 2: ...g PGND Cables 20 4 3 Connecting DC Input Power Cables 22 4 4 Connecting AC Output Power Cables 24 4 5 RS485 CT inverter logic interface connection 31 4 6 WIFI GPRS module installation procedure 37 4 7 Communication method 37 5 Commissioning of inverter 41 5 1 Safety inspection before commissioning 41 5 2 Start inverter 41 6 Operation interface 42 6 1 Operation and Display Panel 42 6 2 Standard Int...

Page 3: ...ransferred to another user or field Copyright Declaration The copyright of this manual belongs to Zucchetti Centro Sistemi S p A Any corporation or individual should not plagiarize partially copy or fully copy it including software etc and no reproduction or distribution of it in any form or by any means All rights reserved ZCS reserves the right of final interpretation This manual is subject to c...

Page 4: ...00TL G3 2700TL G3 3000TL G3 3300TL G3 Keep this manual where it will be accessible at all times Target Group This manual is intended for qualified electrical technical personnel who are responsible for inverter installation and commissioning in the PV power system and PV plant operator Symbols Used This manual is provides safety operation information and uses the symbol in order to ensure personal...

Page 5: ...n which if not avoided could result in death or serious injury Warning Caution indicates a hazardous situation which if not avoided could result in minor or moderate injury Caution Attention indicates potential risks which if not avoided may lead to equipment fault or property damage Attention Note provides tips that are valuable for the optimal operation of the product Note ...

Page 6: ...oot the equipment According to the national and state requirements before connecting to the electrical grid you must get permission from the local electrical grid operation can only be performed by qualified electrical engineer Please contact the nearest authorized service center if any maintenance or repair is needed Contact your distributor for the information of the nearest authorized service c...

Page 7: ...ponsibility for the property destruction and personal injury because of any incorrect use Installation requirements Please install inverter according to the following section Fix the inverter on an appropriate objects with enough load bearing capacity such as walls PV racks etc and ensure that inverter is vertical placed Choose a place suitable for installing electrical devices And assure there is...

Page 8: ...ly by professional electrical engineer Must be trained Completely read the manual operation and understand relevant matter Warning Get permission from the local electrical gird operator complete all electrical connections by professional electrical engineer then connect inverter to electrical grid Attention It s forbidden to remove the tamper evident label or open the inverter Otherwise our compan...

Page 9: ...thout any trouble or error and impose no unacceptable effect upon the environment Therefore EMC represents the quality characters of an electrical equipment The inherent noise immune character immunity to internal electrical noise External noise immunity immunity to electromagnetic noise of external system Noise emission level influence of electromagnetic emission upon environment Electromagnetic ...

Page 10: ...and then start the installation There is a residual voltage in the inverter Before opening the equipment operator should wait for five minutes to ensure the capacitor is discharged completely Caution risk of electric shock Caution hot surface Comply with the Conformite Europeenne CE certification Grounding point Please read this manual before install 1 1K 3 3KTL G3 This indicates the degree of pro...

Page 11: ... in the inverter 2 1 Product dimensions 1 1K 3 3KTL G3 is a single MPPT grid tied PV inverter which converts the DC power generated by PV arrays into sine wave single phase AC power and feeds it to the public electrical grid AC circuit breaker refer to Section 4 4 and DC switch used as disconnect device and the disconnect device shall be easily accessible Figure2 1 PV Grid tied System 1 1K 3 3KTL ...

Page 12: ... of power supply The choice of optional parts of inverter should be made by a qualified technician who knows the installation conditions clearly 1100TL G3 1600TL G3 2200TL G3 L W H 303mm 260 5mm 118mm 2700TL G3 3000TL G3 3300TL G3 L W H 321mm 260 5mm 131 5mm Figure 2 2 Front view and left view dimensions of 1100TL G3 1600TL G3 and 2200TL G3 Figure 2 3 Front view and left view dimensions of 2700TL ...

Page 13: ...also offer functions such as grid voltage output current detection GFCI and output isolation relay Control Board provides the auxiliary power controls the operation state of inverter and shows the operation status by Display Board Display Board displays fault code when inverter is in abnormal operation conditions At the same time Control Board can trigger the relay so as to protect the internal co...

Page 14: ...ive power fed into the grid by the inverter to the desired value Expressed as a percentage D Self power reduction when grid is over frequency When the grid frequency is higher than the limited value inverter will reduce output power which is necessary for the grid stability E Data transmission The inverter or a group of inverters may be monitored remotely through an advanced communication system b...

Page 15: ...1 1K 3 3KTL G3 User manual 10 2 3 Efficiency curve ...

Page 16: ...ll the 1 1K 3 3KTL G3 in an area used to store Flammable or explosive material Danger The enclosure and heat sink are very hot while the inverter is working therefore do NOT install the 1 1K 3 3KTL G3 in places where you might touch them inadvertently Caution Consider the weight of 1 1K 3 3KTL G3 when transporting and moving the inverters Choose an appropriate mounting position and surface Assign ...

Page 17: ... hours before installing the 1 1K 3 3KTL G3 inverter Checking Deliverables After unpacking the inverter check whether deliverables are intact and complete If any damage is found or any component is missing contact the dealer Table3 1 shows the components and mechanical parts that should be delivered NO Picture Description Quantity 1 1 1 3 3KTL G3 1pcs 2 Rear panel 1pcs 3 PV input terminal 1pcs 4 P...

Page 18: ...cs 10 Manual 1pcs 11 The warranty card 1pcs 12 Registration Form 1pcs 13 AC output terminal 1pcs 14 485 terminal 2pin 1pcs 3 3 Tools Prepare tools required for installation and electrical connections Table 3 2 shows the tools required for installation and electrical connections NO Tool Model Function ...

Page 19: ...s 4 Removal tool Remove PV terminal 5 Wire stripper Strip wire 6 4mm Allen Wrench Turn the screw to connect rear panel with inverter 7 Crimping tool Used to crimp power cables 8 Multi meter Used to check grounding 9 Marker Used to mark signs 10 Measuring tape Used to measure distances 11 Level Used to ensure that the rear panel is properly installed 12 ESD gloves Operators wear ...

Page 20: ...ti dust respirator Operators wear 3 4 Determining the Installation Position Determine an appropriate position for installing the 1 1K 3 3KTL G3 inverter Comply with the following requirements when determining the installation position Figure3 2 Installation Requirements ...

Page 21: ...1 1K 3 3KTL G3 User manual 16 clearance for single 1 1K 3 3KTL G3 Inverter Installation of multiple 1 1K 3 3KTL G3 inverter ...

Page 22: ... installation position To prevent device damage and personal injury keep balance when moving the inverter because the inverter is heavy Do not put the inverter with its wiring terminals contacting the floor because the power ports and signal ports are not designed to support the weight of the inverter Place the inverter horizontally When placing the inverter on the floor put foam or paper under th...

Page 23: ... attention to the insertion depth of the expanding bolt should be deep enough Step 3 Align the rear panel with hole positions fix the rear panel on the wall by tightening the expansion bolt with the nuts Figure 3 5 Step 4 Hook the inverter to the rear panel Using an M5 screw to secure the inverter to the rear panel to ensure safety Step 5 You can secure the inverter to the rear panel and protect i...

Page 24: ...when exposed to sunlight and can create an electrical shock hazard Therefore before connecting DC input power cable cover PV modules using opaque clot Danger For 1 1K 2 2KTL G3 open circuit voltage Voc of module arrays connected in series must be 500V For 2 2K 3 3KTL G3 it must be 550V The power of PV grid tied system which contain by several the 1 1K 3 3KTL G3 inverters must be 3 68kw in Germany ...

Page 25: ...grounding purpose The inverter is transformer less requires the positive pole and negative pole of the PV array are NOT grounded Otherwise it will cause inverter failure In the PV power system all non current carrying metal parts such as PV module frame PV rack combiner box enclosure inverter enclosure should be connected to earth Attention Prerequisites The PGND cables are prepared 4mm outdoor po...

Page 26: ...igure4 3 Preparing a ground cable 2 Note 1 L3 is the length between the insulation layer of the ground cable and the crimped part L4 is the distance between the crimped part and core wires protruding from the crimped part Note 2 The cavity formed after crimping the conductor crimp strip shall wrap the core wires completely The core wires shall contact the terminal closely Step 3 Install the crimpe...

Page 27: ...Cross Sectional Area mm External Cable Diameter mm Range Recommended Value 4 0 6 0 4 0 4 5 7 8 Step 1 Remove cable glands from the positive and negative connectors Step 2 Remove the insulation layer with an appropriate length from the positive and negative power cables by using a wire stripper as show in Figure 4 5 Figure 4 5 Connecting DC input power cables ...

Page 28: ...using a clamping tool Ensure that the cables are crimped until they cannot be pulled out by force less than 400 N as shown in Figure 4 6 Figure 4 6 Connecting DC input power cables 1 Positive power cable 2 Negative power cable Step 5 Insert crimped power cables into corresponding housings until you hear a click sound The power cables snap into place Step 6 Reinstall cable glands on positive and ne...

Page 29: ...e the positive and negative connectors from the inverter insert a removal wrench into the bayonet and press the wrench with an appropriate strength as shown in Figure 4 8 Before removing the positive and negative connectors ensure that the DC SWITCH is OFF Caution Figure 4 8 Removing a DC input connector 4 4 Connecting AC Output Power Cables Connect the 1 1K 3 3KTL G3 to the AC power distribution ...

Page 30: ... and circuit breaker Table4 2 Recommended AC output cable specifications Model 1100TL G3 1600TL G3 2200TL G3 2700TL G3 3000TL G3 3300TL G3 Cable Copper 4mm 4mm 4mm 6mm 6mm 6mm Breaker 16A 400V 16A 400V 25A 400V 25A 400V 25A 400V 25A 400V Multi core copper wire AC cable should be correctly sized to ensure the power loss in AC cable is less than 1 of the rated power If the resistance of the AC cable...

Page 31: ...wo types of IP66 AC connector TypeⅠ connector or TypeⅡ connector are randomly equipped with one and the AC output cable needs to be wired by the customer The appearance of AC connector is shown in figure 4 11 AC connector type TypeⅠ connector TypeⅡ connector ...

Page 32: ... figure shown below insert the AC output cable with its insulation layer stripped according to step 1 through the waterproof locking cable gland Figure 4 13 Step 3 Connect AC output cable as per the following requirements Connect the yellow green wire to the hole labeled PE fasten the wire using an Allen wrench Connect the brown wire to the hole labeled L fasten the wire using an Allen wrench Conn...

Page 33: ...are securely connected Figure 4 15 Step 5 Connect the AC connector to the output wiring connector of inverter rotate the AC connector clockwise until the fastener reaches its designated position as shown below Figure 4 16 Removing the AC connector Pull out the AC connector by rotating the knob counterclockwise Figure 4 17 ...

Page 34: ... Disassemble the AC connector according to the figure shown below insert the AC output cable with its insulation layer stripped according to step 1 through the waterproof locking cable gland Figure 4 19 Step 3 Connect AC output cable as per the following requirements Connect the yellow green wire to the hole labeled PE fasten the wire using an Cross screwdriver Connect the brown wire to the hole l...

Page 35: ...tighten the waterproof nut at the instantaneous value as shown in the figure below to ensure that the cable is firmly connected Figure 4 21 Step 5 Connect the connected AC connector to the AC connector of the inverter Turn the ac connector knob to lock until you hear a click and the clasp is in place Figure 4 22 ...

Page 36: ...e to the unlock position then pull out the AC connector Figure 4 23 Make sure the grid is disconnected before removing the AC connector Caution 4 5 RS485 CT inverter logic interface connection The communication interface location of the 1 1K 3 3KTL G3 is shown in the figure below Figure 4 24 Hold the button to unlock ...

Page 37: ...s part describes their wiring methods and logic interface wiring method Communication function RS485 CT Cable size 0 5 1 5mm 0 5 1 5mm Outside diameter 2 5 6mm 2 5 6mm Step1 Remove the communication waterproof cover using a screwdriver Figure 4 25 Step2 Unlock the waterproof cable gland remove the stopper in the waterproof connector Figure 4 26 ...

Page 38: ...and secure the wire using a slotted screwdriver as shown in the figure below Table 4 4 Function description of the communication terminals Type RS485 CT Logic interface Connector Label TX TX CT CT The following table Function RS485 differential signal RS485 differential signal CT CT Figure 4 27 The logic interface pin definitions and circuit connections are as follows The function of logical inter...

Page 39: ...ction description of the DRMs terminal Pin NO Color Function 1 White and orange DRM1 5 2 Orange DRM2 6 3 White and green DRM3 7 4 Blue DRM4 8 5 White and blue RefGen 6 Green DRM0 7 White and brown Pin7 Pin8 short internal 8 Brown NOTE Supported DRM command DRM0 DRM5 DRM6 DRM7 DRM8 b Logic interface for VDE AR N 4105 2018 11 is in order to control and or limit the inverter s output power The invert...

Page 40: ...NC Not Connected Not Connected 7 NC Not Connected Not Connected 8 NC Not Connected Not Connected Table 4 7 The inverter is preconfigured to the following RRCR power levels Relay status close is 1 open is 0 L1 L2 L3 L4 Active Power Cos φ 1 0 0 0 0 1 0 1 0 0 30 1 0 0 1 0 60 1 0 0 0 1 100 1 c Logic interface for EN50549 1 2019 is in order to cease active power output within five seconds following an ...

Page 41: ... Not Connected Not Connected 7 NC Not Connected Not Connected 8 NC Not Connected Not Connected Table 4 9 The inverter is preconfigured to the following RRCR power levels Relay status close is 1 open is 0 L1 Active Power Power drop rate Cos φ 1 0 5 seconds 1 0 100 1 Step4 Insert the terminal as per the printed label and then tighten the screws to fix the waterproof cover rotate the cable gland cloc...

Page 42: ...ep2 Install WIFI GPRS module Stpe3 Fasten WIFI GPRS module using screws Figure 4 32 4 7 Communication method 1 1K 3 3KTL G3 gird connected inverters offer RS485 standard and Wi Fi optional communication modes A Communication between one inverter and one PC 1 RS485 Refer to the figure shown below connect the TX and TX of the inverter to ...

Page 43: ...uired for the PC NOTE4 Figure 4 34 The operation information generated energy alert operation status of the inverter can be transferred to PC or uploaded to the server via Wi Fi You can register on the website http www solarmanpv com portal Register Regi_Pub aspx Using the Wi Fi S N number NOTE3 then you can login the website http www solarmanpv com portal LoginPage aspx to remote monitors the inv...

Page 44: ...r connect the USB port of the adapter to the computer A maximum of 31 inverters can be connected in one daisy chain NOTE2 Figure 4 35 2 WI FI Refer to the figure shown below wireless function required for the PC NOTE4 Figure 4 36 The operation information generated energy alert operation status of the inverter can be transferred to PC or uploaded to the server via Wi Fi You can register on the web...

Page 45: ...o remote monitors the inverter Note1 The length of the RS485 communication cable should be less than 1000 m Note2 When multiple inverters are connected via RS485 wires set mod bus address to differentiate the inverters Note3 S N number of the Wi Fi module is located on the side ...

Page 46: ...t country code refer to section 6 3 of this manual Notice Different distribution network operators in different countries have different requirements regarding grid connections of PV grid connected inverters Therefore it s very important to make sure that you have selected the correct country code according to requirements of local authority Please consult qualified electrical engineer or personne...

Page 47: ...1K 3 3KTL G3 Inverter 6 1 Operation and Display Panel Buttons and Indicator lights Button Long press the button to enter the next menu or confirm the selection Short press the button to achieve the next page turning function Turn down the loop once to exit Indicator Lights RUN Green ON Normal state Flash Wait or Check state FAULT Red ON Fault or Permanent state ...

Page 48: ...1 1K 3 3KTL G3 User manual 43 6 2 Standard Interface ...

Page 49: ... 44 When power on LCD interface displays INITIALIZING refer below picture when control board successfully connected with communication board the LCD display the current state of the inverter display as shown in the figure below ...

Page 50: ... State if any error or fault occurs Normal Inverter enter to Normal State it is feeding power to the grid inverter will go to Fault State or Permanent state if any error or fault occurs Fault Fault State Inverter has encountered recoverable error It should recover if the errors disappear If Fault State continues please check the inverter according error code Permanent Inverter has encountered unre...

Page 51: ...Address 19 Logic Interface 9 Set Input mode 20 Set Power Ratio 10 Set Language 11 Set Start Parameter Long press the button to Enter the main interface of 1 Enter Setting and long press to enter the setting menu You can select the content you want to set by short pressing the button Note1 Some settings need to enter the password the default password is 0001 when entering the password short press t...

Page 52: ...aine 02 Australia 18 EU EN50438 34 Brazil 03 Spain RD1699 19 IEC EN61727 35 Mexico 04 Tuekey 20 Korea 36 FAR Arrete23 05 Denmark 21 Sweden 37 Denmark Tr322 06 Greece Continent 22 Europe General 38 Wide Range 60H Z 07 Netherland 23 CEI0 21 External 39 Ireland EN504 08 Belgium 24 Cyprus 40 Thailand PEA 09 UK G59t 25 India 41 Thailand MEA 10 China 26 Philippines 42 LV Range 50HZ 11 France 27 NewZeala...

Page 53: ...llel mode and independent mode when multi channel MPPT is input Since 1 1k 3 3KTL G3 has only one group of MPPT input the input modes are not distinguished 10 Set Language Set the inverter display language 11 Set Start Parameter 12 Set Safety Voltage 13 Set Safety Frequency 14 Insulation Resistance User can modify the above 4 parameters of the machine through the SD card and the user needs to copy...

Page 54: ...neration ratio B Event List Interface as below Event List is used to display the real time event records including the total number of events and each specific ID No and happening time User can enter Event List interface through main interface to check details of real time event records Event will be listed by the happening time and recent events will be listed in the front Please refer to below p...

Page 55: ...tware Update User can update software by USB flash drive Our company will provide the new update software called firmware for user if it is necessary The user needs to copy the upgrade file to the USB flash drive 6 4 Update Software online 1 1K 3 3KTL G3 inverters offer software upgrade via usb flash drive to maximize inverter performance and avoid inverter operation error caused by software bugs ...

Page 56: ...ct and then begin the update process the original password is 0715 Step 7 System update main DSP slave DSP and ARM in turns If main DSP update success the LCD will display Update DSP1 Success otherwise display Update DSP1 Fail If slave DSP update success the LCD will display Update DSP2 Success otherwise display UpdateDSP2 Fail Step 8 If Fail please turn off the DC breaker wait for the LCD screen ...

Page 57: ...verter screen record all the fault information If there is no fault information shown on the screen check whether the following requirements are met Is the inverter mounted in a clean dry place with good ventilation Is the DC switch turned ON Are the cables adequately sized and short enough Are the input and output connections and wiring in good condition Are the configuration settings correct for...

Page 58: ...n a PV string thus the voltage Vmp of the PV string is lower than the minimum operating voltage of inverter If yes adjust the number of series connected PV modules to increase the voltage of the PV string to fit the input voltage range of inverter inverter automatically returns to normal operating status after correct adjustments ID09 PVOVP The input voltage is too high Check whether too many PV m...

Page 59: ...he master chip fault ID22 HwAuxPowerFau lt The auxiliary voltage error ID23 BusVoltZeroFault The bus voltage sampling error ID24 IacRmsUnbalance The Output current is not balanced ID25 BusUVP The bus voltage Is too low If the PV array configuration is correct no ID05 fault the possible cause is that the solar irradiance is too low inverter automatically returns to normal operating status after the...

Page 60: ...F Grid The grid frequency sampling value between the master DSP and slave DSP is not consistent ID51 ConsistentFault_ DCI The DCI sampling value between the master DSP and slave DSP is not consistent ID52 ConsistentFault_ GFCI The GFCI sampling value between the master DSP and slave DSP is not consistent ID53 SpiCommLose The spi communication between the master DSP and slave DSP is fault ID54 SciC...

Page 61: ...rter according to Section 6 3 C 6 Input Mode of this user manual If it s incorrect change it according to Section 6 3 A 10 Set Input mode of this manual ID74 UnrecoverIPVInst ant The input current is too high and has cause unrecoverable fault ID74 ID77 are internal faults of inverter turn OFF the DC switch wait for 5 minutes then turn ON the DC switch Check whether the fault is rectified If no ple...

Page 62: ...rn OFF the DC switch wait for 5 minutes then turn ON the DC switch Check whether the fault is rectified If no please contact technical support ID96 RTC clock chip anomaly RTC clock chip is fault ID97 Invalid Country The country is invalid Check the country setting according to Section 6 3 C 5 Country of this user manual If it s incorrect change it according to Section 6 3 A 4 Set Country Code of t...

Page 63: ... for ventilation check the heat sink for blockage dust snow etc and clean them if they exist Please clean the heat sink with an air blower a dry soft cloth or a soft bristle brush Do NOT clean the heat sink with water corrosive chemicals detergent etc ...

Page 64: ...V Aux Start up voltage 60V Start up input voltage 70V MPPT voltage range 50 500V 50 550V Rated input voltage 360V Full load DC voltage range 110 450V 150 450V 200 450V 250 500V 275 500V 300 500V Max Input current 12A Input short circuit current 15A Number of MPPT Number of DC input 1 1 Input terminal type MC4 H4 8 2 Output parameters AC Technical Data 1100TL G3 1600TL G3 2200TL G3 2700TL G3 3000TL...

Page 65: ...n and Communication Technical Data 1100TL G3 1600TL G3 2200TL G3 2700TL G3 3000TL G3 3300TL G3 Max Efficiency 97 5 97 7 Euro Efficiency 96 9 97 2 MPPT Efficiency 99 9 Self consumption at night 1W Safety protection Anti islanding RCMU Ground fault monitoring Certification AS 4777 VDE V 124 100 VDE V 0126 1 1 VDE AR N 4105 EN 50438 G83 2 C10 11 RD1699 Protective class Class I External environment po...

Page 66: ...less Ambient temperature range 30 60 Permissible humidity range 0 100 Noise figure 25dB DC Switch Optional Cooling Natural convection Max Operating altitude 2000m Outline Dimension 303 260 5 118mm 321 260 5 131 5mm Bracket Wall mounted Weight 5 5kg 6 3kg Display LCD LED Communication mode RS485 WiFi GPRS optional USB Degree of protection IP65 ...

Page 67: ...onths of the purchase of the inverter based on the purchase invoice or within 24 months of the production of the inverter SN number of machine based on the first date of arrival Customers can apply to buy extended warranty products from the company s sales team by providing the product serial number Zucchetti Centro Sistemi S p A may refuse to do not conform to the time limit extended warranty pur...

Page 68: ... failure 4 Technicians of non company modify or attempt to repair and erase the product serial number or silk screen 5 Incorrect installation debugging and use methods 6 Failure to comply with safety regulations certification standards etc 7 Damage caused by improper storage by dealers or end users 8 Transportation damage including scratches caused by internal packaging during transportation Pleas...

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