Zapi VCM 2uC, User Manual

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AFDZP0BA – VCM Zapi 2uC - User Manual Page - 3/54
Contents
1 INTRODUCTION ................................................................................................................... 5
2 SPECIFICATION ................................................................................................................... 7
2.1 Technical specifications VCM Standard ..................................................................... 7
2.2 Technical specifications VCM Premium .................................................................... 7
3 BLOCK DIAGRAM ................................................................................................................ 8
4 SPECIFICATION FOR THE I/O INTERACES ....................................................................... 9
4.1 Digital inputs ............................................................................................................... 9
4.1.1 DI1 ÷ DI11 technical details .......................................................................... 9
4.1.2 Microswitches ............................................................................................... 9
4.2 Analog inputs .............................................................................................................. 9
4.3 Outputs ..................................................................................................................... 10
4.4 Incremental encoder ................................................................................................. 11
4.5 CAN BUS .................................................................................................................. 12
5 ADDITIONAL FEATURES .................................................................................................. 14
5.1 Real Time Clock ....................................................................................................... 14
5.2 High Side Driver ........................................................................................................ 14
6 INSTALLATION HINTS ....................................................................................................... 15
6.1 Material overview ...................................................................................................... 15
6.1.1 Connection cables ...................................................................................... 15
6.1.2 Fuses .......................................................................................................... 15
6.2 Installation of the hardware ....................................................................................... 15
6.2.1 Wirings: CAN connections and possible interferences ............................... 16
6.2.2 Wirings: I/O connections ............................................................................. 18
6.2.3 Insulation of truck frame .............................................................................. 18
6.3 Protection features .................................................................................................... 18
6.3.1 Hardware Protection ................................................................................... 18
6.3.2 Safety Features ........................................................................................... 18
6.3.3 Double microcontroller architecture ............................................................ 19
6.4 EMC .......................................................................................................................... 19
7 DESCRIPTION OF THE CONNECTORS ............................................................................ 21
7.1 CNA Ampseal 35 poles ............................................................................................. 21
7.2 CNB Ampseal 23 poles (only for VCM PREMIUM) .................................................. 23
8 DRAWINGS ......................................................................................................................... 24
8.1 Mechanical drawing .................................................................................................. 24
8.1.1 VCM STANDARD ....................................................................................... 24
8.1.2 VCM PREMIUM .......................................................................................... 25
8.2 Functional drawing .................................................................................................... 26
8.2.1 VCM STANDARD ....................................................................................... 26
8.2.2 VCM PREMIUM .......................................................................................... 27
9 PROGRAMMING & ADJUSTMENTS ................................................................................. 28
9.1 Description of programmable functions .................................................................... 28
9.2 Description of the TESTER function ......................................................................... 35
9.3 Description of the console SAVE function ................................................................ 37
9.4 Description of the console RESTORE function ........................................................ 38
9.5 Description of the throttle regulation ......................................................................... 38
9.6 Description of the battery charge detection setting ................................................... 39
9.7 Description of ALARMS menu .................................................................................. 40