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AFDZP0BA – VCM Zapi 2uC - User Manual

Page - 53/54

11 RECOMMENDED SPARE PARTS FOR

CONTROLLER

Part Number

Description

C16520

6.3 A 20 mm Control Circuit Fuse

C12796

Female Ampseal pin harness side

C12532

Ampseal Connector 35 pins Female

C12531

Ampseal Connector 23 pins Female

Summary of Contents for VCM 2uC

Page 1: ...CTRONIC OLEODYNAMIC INDUSTRIAL EQUIPMENTS CONSTRUCTION Via Parma 59 42028 POVIGLIO RE ITALY Tel 39 0522 960050 r a Fax 39 0522 960259 e mail zapi zapispa it web www zapispa it EN User Manual VCM ZAPI...

Page 2: ...changes or improvements to its products at any time and without notice The present publication reflects the characteristics of the product described at the moment of distribution The publication there...

Page 3: ...ferences 16 6 2 2 Wirings I O connections 18 6 2 3 Insulation of truck frame 18 6 3 Protection features 18 6 3 1 Hardware Protection 18 6 3 2 Safety Features 18 6 3 3 Double microcontroller architectu...

Page 4: ...iption of alarms displayed on the console 42 11 RECOMMENDED SPARE PARTS FOR CONTROLLER 53 12 PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED 54 APPROVAL SIGNS COMPANY FUNCTION INITIALS SIGN PRO...

Page 5: ...very high IP protection too Features include 16 bits microcontroller for main functions 384 Kbytes embedded Flash memory 16 bits microcontroller for safety functions 384 Kbytes embedded Flash memory...

Page 6: ...and diagnostic information The VCM can be supplied in two different configurations Standard Version 36 48V 80V with a 35 poles Ampseal connector Premium Version 36 48V 80V with an additional second 2...

Page 7: ...IP65 External Operating temperature range 40 C 50 C VCM can be operated with 36V or 48V battery without any hardware modification 2 2 Technical specifications VCM Premium Voltage V 36 48 80V Digital i...

Page 8: ...Page 8 54 AFDZP0BA VCM Zapi 2uC User Manual 3 BLOCK DIAGRAM...

Page 9: ...V 36 48V 80V Input resistance 11 2k 0 5kOhm 3 2k 0 1kOhm Maximum Input Voltage V 60V 24V Logic level High High High level V min 13 9 Low level V max 12 8 4 1 2 Microswitches It is suggested that micr...

Page 10: ...nected The Procedure for automatic potentiometer signal acquisition is carried out using the Zapi CAN PC Console This enables adjustment of the minimum and maximum useful signal level in either direct...

Page 11: ...ted to input pins if necessary Please contact Zapi for further information 4 4 Incremental encoder The VCM is fit for two incremental encoder interfaces PREMIUM version These interfaces have the follo...

Page 12: ...s Built in termination 120R is present on both the interfaces It is possible configure them via hardware in order to obtain one of these two possible configurations 1 Two independent lines each one ma...

Page 13: ...by both the uC the other one managed only by Master uC Master and Supervisor uC are able to communicate each other by local Can Bus U VERY IMPORTANT It is necessary to specify in the order the type of...

Page 14: ...in 3V battery is present 5 2 High Side Driver Two additional high side drivers is available The first one is available for both versions STANDARD and PREMIUM it can be properly configured to cut only...

Page 15: ...ures misbehaviour bad performances 6 1 1 Connection cables For the auxiliary connections use cables of 0 5 mm section For the valves connections use cables of 0 75 mm section 6 1 2 Fuses Use a proper...

Page 16: ...erface master and slave microcontrollers an incorrect CAN communication will create mismatches between the two microcontrollers and will lead to a stop of all functions The best cable for can connecti...

Page 17: ...chain starts from the BATT post of the controller that works with the highest current and the others are connected in a decreasing order of power Otherwise if two controllers are similar in power for...

Page 18: ...e U As stated by EN 1175 Safety of machinery Industrial truck chapter 5 7 there shall be no electrical connection to the truck frame So the truck frame has to be isolated from any electrical potential...

Page 19: ...mits the control command to the output driver which can be a current command or a PWM command while the slave gives an enable signal which can block the master command No output can be turned on unles...

Page 20: ...ect In fact when a charge is created on a material and it remains there it becomes an electrostatic charge ESD happens when there is a rapid transfer from a charged object to another This rapid transf...

Page 21: ...WM voltage controlled electrovalve EV2 2 A maximum continuous current driving to Batt built in freewheeling diode to A17 A8 DI1 Input of the switch DI1 The input is active high A9 DI2 Input of the swi...

Page 22: ...to Batt built in freewheeling diode to A13 A26 NEVP5 Output of the current controlled electrovalve EVP5 driver 2 A maximum continuous current driving to Batt built in freewheeling diode to A15 A27 NEV...

Page 23: ...B11 AI9 Analog input 9 B12 AI10 Analog input 10 B13 DI8 Input of the switch DI8 The input is active high B14 DI9 Input of the switch DI9 The input is active high B15 NEV3 Output of the PWM voltage co...

Page 24: ...Page 24 54 AFDZP0BA VCM Zapi 2uC User Manual 8 DRAWINGS 8 1 Mechanical drawing 8 1 1 VCM STANDARD 0 5X45 R 0 5 1 1 A3 VMC STANDARD DIMENSIONS 1 1 CDC 27 02 2012 AFDZP74A...

Page 25: ...AFDZP0BA VCM Zapi 2uC User Manual Page 25 54 8 1 2 VCM PREMIUM 0 5X45 R 0 5 1 1 A3 VMC PREMIUM DIMENSIONS 1 1 CDC 27 02 2012 AFDZP73A...

Page 26: ...Page 26 54 AFDZP0BA VCM Zapi 2uC User Manual 8 2 Functional drawing 8 2 1 VCM STANDARD...

Page 27: ...AFDZP0BA VCM Zapi 2uC User Manual Page 27 54 8 2 2 VCM PREMIUM...

Page 28: ...ing to the software customization of VCM Menu Set Model 1 CONNECTED TO This parameter is used in systems where multiple modules are connected through CANbus when the parameter value is set to a number...

Page 29: ...the EV1 11 EV2 PRESENT ABSENT It enables the EV2 12 EV3 PRESENT ABSENT It enables the EV3 13 EVP9 PRESENT ABSENT It enables the EVP9 14 EPS PRESENT ABSENT This parameter enables the electric steering...

Page 30: ...s 3 SET BATTERY TYPE It selects the nominal battery voltage 4 ADJUST BATTERY Fine adjustment of the battery voltage measured by the controller 5 BAT MIN ADJ It adjusts the lower level of the battery d...

Page 31: ...the EVP2 when the position of the command is at the minimum 6 I MAX EVP2 From 0 to 100 This parameter determines the maximum current applied to the EVP2 when the position of the command is at the maxi...

Page 32: ...8 when the position of the command is at the maximum 19 I MIN BRAKING From 0 to 100 This parameter determines the maximum current applied to the EVP9 load wheels brakes when the position of the comman...

Page 33: ...the current from MIN EVP4 to the MAX EVP4 30 EVP4 CLS DELAY Seconds It determines the deceleration ramp on EVP4 The parameter sets the time needed to decrease the current from the MAX EVP4 to MIDDLE E...

Page 34: ...eceleration ramp on EVP9 The parameter sets the time needed to decrease the current from the MAX EVP9 to MIDDLE EVP9 Menu Special Adjustment 4 To reach this menu using the handset console enter into t...

Page 35: ...level 4 STEER ANGLE Degree value It shows the current steering angle 5 RTC YEAR Year of the Real Time Clock 6 RTC MONTH Month of the Real Time Clock 7 RTC DATE Date of the Real Time Clock 8 RTC HOUR H...

Page 36: ...voltage the input is active OFF GND When it is open the input is not active 23 DIGITAL INPUT 3 ON OFF This is the level of the digital input A10 ON VB When it is closed to positive voltage the input i...

Page 37: ...the input is active OFF GND When it is open the input is not active 32 ANALOG INPUT 1 Volt value This is the level of the analog input A23 33 ANALOG INPUT 2 Volt value This is the level of the analog...

Page 38: ...anagement A similar structure can be implemented also for other type of functionalities This regulation applies a not linear relationship between the position of the hydraulic command the speed of the...

Page 39: ...Charge Voltage Level 100 and the Discharge Voltage Level 10 These two settings are the Bat Max Adj and the Bat Min Adj It is possible to adapt the Battery Charge Detection to your specific battery by...

Page 40: ...alarm 2 the number of times the particular Alarm occurred 3 the Hour Meter count when the first alarm event has occurred 4 the controller temperature of the first alarm event This function permits a d...

Page 41: ...own from an MDI or an Eco Smart Display and in the CANopen format MASTER ZAPI CODE CANopen Code Alarm name 8 8200 WATCHDOG 19 8211 LOGIC FAILURE 1 200 8392 WRONG PARAMETER 201 8393 WRONG SLAVE VER 202...

Page 42: ...16 NO CAN MSG 4 225 8417 CONTROLLER MISM 227 8419 NO CAN MSG 14 228 8420 NO CAN MSG A 231 8423 DRV SHRT A 232 8424 DRV OPEN A 233 8425 DRV SHRT B 234 8426 DRV OPEN B 243 8435 COIL OPEN A 244 8436 COIL...

Page 43: ...the full charge and the BATTERY CHECK setting is other than 0 refer to SET OPTION menu Troubleshooting Get the battery charged If it doesn t work measure with a voltmeter the battery voltage and comp...

Page 44: ...are not correctly received by the controller Troubleshooting Please check if the ENCODER1 on the tester menu is different than zero during a lifting request Check the wirings and check that the sensor...

Page 45: ...e other controller coming out from the fault status 18 CONTROLLER MISM Cause Wrong customer ID code found in the protected area of memory where this parameter are stored Troubleshooting Replaced the c...

Page 46: ...the slave this alarm is raised Troubleshooting Try to save again the parameters If the fault continues when the key switch is re cycled replace the board 25 CHECK UP Cause This is just a warning to c...

Page 47: ...vel demand Troubleshooting A The typical root cause for this error code to be displayed is in the harness or in the load coil So the very first check to carry out concerns connections between controll...

Page 48: ...ns connections between controller outputs and loads B In case no failures problems have been found externally the problem is in the controller which has to be replaced 8 EV1 COIL SH Cause This alarm o...

Page 49: ...is re cycled replace the board If the fault disappears the previously stored parameters will have been replaced by the default parameters 13 PARAM RESTORE Cause This warning appears when the controll...

Page 50: ...ause Mismatch on digital input between Master and Slave Troubleshooting Compare the values read by Master and Slave by tester menu of console Ask the assistance of a Zapi technician 21 IN MISM A E Cau...

Page 51: ...d 28 DRV OPEN A Cause VCM is not able to drive of one of the first eight outputs Troubleshooting This type of fault is not related to external components replace the logic board 29 DRV SHRT B Cause Th...

Page 52: ...L OPEN EVP9 Cause This fault appears when the no load is connected between one of the output NEVP9 and the positive Troubleshooting A It is suggested to check the harness in order to verify if some co...

Page 53: ...age 53 54 11 RECOMMENDED SPARE PARTS FOR CONTROLLER Part Number Description C16520 6 3 A 20 mm Control Circuit Fuse C12796 Female Ampseal pin harness side C12532 Ampseal Connector 35 pins Female C1253...

Page 54: ...variations or special requirements should be made after consulting a Zapi Agent The supplier is not responsible for any problem that arises from wiring methods that differ from information included i...

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