Zamil MAC-240, Installation, Operation & Maintenance Manual

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The
trolley system
is designed with front turnable axle by means of swivel bearing and both front and rear axles are
mounted on heavy duty leaf springs allowing the required vibration damping to the upper components. This design allows
towing the MAC240 from the front side of the trolley toward the swivel bearing by means of rigid heavy duty beak
supported towing bar as well as it can be lifted by forklift safely. For more towing operation the system is provided with tail
light as well as side reflection lights.
1. Cooling fan
2. V-Belts (fan)
3.
Optional attachment of hydraulic pumps
4. V-belt washer
5. Tension roller
6. Oil filler neck
7. Fuel pump
8. Fuel change filter
9. Injection pump
10. Oil dipstick
11. Shut-off magnet
12. SAE housing
13. Lube oil filter
14. Air duct hood
15. Cylinder head cove
2.2 DIESEL ENGINE GENERATOR
The diesel engine generator supplies electrical power to compressors, condenser motor, blower motors and controls
respectively. The generator set mounted across the rear of the unit base. The service accessibility of components is
within easy reach through hinged sight glass doors. The generator is fully self-contained including all controls, alarm
indications, and other operating parameters for the engine and generator. The low emission gas generator set is comply-
ing with international safety protection standards. Exhaust muffler mounted on top of the unit is rigidly connected with
spark arrestor silencer.
A. GENERAL Description:
The power generator used in MAC240 is air cooled “DEUTZ” diesel type which consists of 6-cylinder naturally aspirated
engines equipped with advanced injection and combustion system, mechanical governor. And connected to an alternator
to produce 460 Volts 3 phase 60 Hz with a rating of 85.0 KVA running @ NTP
(refer to the specification section for more
details)
. Both the engine and the alternator are controlled by “mecc alte spa” regulator and “DEEP SEA ELECTRONICS”
control system
(refer to the components’ appendix and components’ manuals for more information)
and located on back
side of the enclosure in top of and to the side alternator respectively.
The power generator of the MAC240 consists of the following components:
It is very important that the riggers and movers should use designated forklift channels
provided under the trolley. MAC unit can be lifted by a minimum 5 ton load forklift vehicle
using proper forklift channels to handle the complete unit weight.