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16

SUBSEQUENT START-UP

Please take attention: If the grill fails to light or the fire in the Firepot goes out while 

cooking, it is vital to follow these steps when sufficient pellets are still in the Pellet 

Hopper. Failure to follow the steps may cause a hazardous “over-firing” of your grill 

due to an excess of unburned pellets in the Firepot.

1.Turn OFF the appliance and unplug the Power Cord. After the grill cools down, 

remove all food, the Porcelain Grills, Grease Drain Pan and the Heat Baffle.

2.Remove all unburned pellets and ash from inside and around the Firepot. (See 

instruction for proper handling and disposal of ash)

3.Plug the Power Cord and turn on the grill. Pellets should fall into the Firepot and the 

Hot Rod should begin to heat (it will start to turn red).

4.If this step is successful, you will see flames come out of the Firepot. Then turn off 

the grill and let it cool down. Then place components back in place. Open the lid and 

turn the Temperature Dial to SMOKE. A few minutes later, when you see whitish-gray 

smoke coming out of the grill then close the lid and turn the Temperature Dial to any 

cooking setting desired.

5.If this step is not successful, see TROUBLESHOOTING or contact Z GRILLS Techni-

cal Support to help diagnose the problem. DO NO PROCEED TO THE MANAUL 

LIGHTING INSTRUCTIONS.

1.Manual Lighting Instructions:

The grill can still be used to cook and smoke by using the MANUAL LIGHTING PROCE-

DURE:

1.Turn OFF the appliance and unplug the Power Cord. After the grill cool down, discon-

nect the Hot Rod (Purple/White wire pair as shown in the WIRING DIAGRAM) from 

beneath the Pellet Hopper. Also,  remove the Hopper Bottom Panel to access the 

wiring. Once the Hot Rod is disconnected, replace the Hopper Bottom Panel and plug 

the Power Cord into a grounded outlet.

2.Fill the Pellet Hopper with pellets. (Note: Only Dia 6MM Pellets can be used.)

3.Remove the Porcelain Grills, Grease Drain Pan and Heat Baffle, then pour 1/2 cup of 

pellets into the Firepot.

4.Squirt 2 tablespoons of Alcohol Gel fire lighter into the Firepot on top of the Pellets.

DANGER: Never use gasoline, kerosene, lighter fluid or similar liquids to light a fire in 

this grill.

5.Carefully light the Alcohol Gel with a fireplace match or a long-reach butane

lighter.

DANGER: Never squirt Alcohol Gel into a burning fire or a hot Firepot. The Alcohol Gel 

bottle could explode and cause a fire, serious injury or death.

6.Let the Alcohol Gel and Pellets burn for approximately 4 minutes.

7.After assuring the Pellets have ignited. Now there is a fire in the Firepot so SUBSE-

QUENT START-UP you should be careful not to burn yourself when you place compo-

nents back in place.

Summary of Contents for ZPG-550B

Page 1: ...550B...

Page 2: ...ssembly Instructions Initial Firing Instructions Subsequent Start up Operating Tips Maintenance Cleaning Troubleshooting Digital Thermostat Control Wiring Diagram Z Grills Support 3 Year Limited Warra...

Page 3: ...SAVE THIS MANUAL FOR FUTURE REFERENCE...

Page 4: ...3 WARNINGS...

Page 5: ...32 1 Feeder Assembly 9 1 Lid Handle 33 1 Fan 10 2 Handle Guide 34 1 Power Cord 11 1 Lid 35 1 Hopper Insulation Gasket 12 2 Hinge Assembly 36 1 Fire pot Welding Assembly 13 1 Chimney Cap 37 1 Cable Cli...

Page 6: ...5 PARTS DIAGRAM ASSEMBLY INSTRUCTIONS...

Page 7: ...6 Hoppe Burner Assembly...

Page 8: ...1 Turn the body upside down and place upon the original Styrofoam packing material from the carton CAUTION Grill is heavy and requires two people to lift 2 Take the Right Left Leg 17 21 and use the Bo...

Page 9: ...8 3 Place the Bottom Plate 20 in the middle position of the two legs attach the Bottom Plate 20 on Legs by using the Bolt C The four positions are installed in the same manner As shown...

Page 10: ...then through the hole in the legs as shown The Flat Washer E Spring Washer F and Cap Nut G are used to secure the wheel assembly in place Repeat for the other wheel Press the Wheel Caps 38 firmly int...

Page 11: ...e floor with wheels on the floor CAUTION Grill is heavy and requires two people to lift 2 Raise the Grill Body Assembly 1 lid and align the holes of the handle with the lid 3 Insert Bolts H through Wa...

Page 12: ...es in the Smoke Stack Assembly 10 with the Holes in the Smoke Stack Gasket 11 and the Grill Chamber Assembly 1 3 Insert 2 Bolts 48 through the holes until their ends are visible from the Grill Chamber...

Page 13: ...12 IV Installing the heat baffle 1 Place the lower bracket of the Heat Baffle 6 into the groove of the feeder...

Page 14: ...3 V Installing the Grease Drain Pan 1 Place the Grease Drain Pan 5 on the Pan Support in the Grill Chamber Assembly 1 The 2 slots in the Grease Drain Pan should fit over the corners of the Pan Support...

Page 15: ...l 8 inside the cooking area in the Grill Chamber Assembly 1 2 Place the Warming Rack 7 on the rack support with the lip facing toward the back of the Grill Chamber Assembly 1 14 VI Installing the Cook...

Page 16: ...fan will stay on for 10 minutes in this mode 6 Fill the Pellet Hopper with Pellets Then turn the Temperature Dial to HIGH It takes some time for the Pellets to travel through the tube when the Pellet...

Page 17: ...ort to help diagnose the problem DO NO PROCEED TO THE MANAUL LIGHTING INSTRUCTIONS 1 Manual Lighting Instructions The grill can still be used to cook and smoke by using the MANUAL LIGHTING PROCE DURE...

Page 18: ...er and the Temperature Dial Knob switch will cut off power to the grill components only When servicing the controller or any parts ensure that the power supply is disconnected to avoid a shock hazard...

Page 19: ...emperature 5 Never move your grill while running 6 Never put water into the Pellet Hopper or Firepot 7 Never add pellets to Firepot directly It is dangerous If you run out of pellets and lose your fir...

Page 20: ...oke Stack Remove the Chimney Cap Assembly clean it with warm soap water Scrape the creo sote and grease accumulation from inside of the vertical and horizontal sections of the Flue Pipe using a stiff...

Page 21: ...the fan does not turn it indicates the Auger Drive Motor need to be replaced Auger Drive Motor Clean the ash Refer to MAINTENANCE CLEANING Too much ash Fire goes out How to start Start your grill on...

Page 22: ...21 DIGTAL THERMOSTAT CONTROL WIRING DIAGRAM...

Page 23: ...of purchase Purchaser s name phone number address Z Grills model number serial number and part identification number from the COMPONENT LIST Please describe your problem accurately so that we can hel...

Page 24: ...hese reason the limited warranties do not cover rust or oxidization unless there is loss of structural integrity on the grill component Z Grills Inc shall not be liable if you install operate clean an...

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