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CAUTION: Make sure the grill is completely cool and unplugged before you do any

inspection, cleaning, maintenance or service work.

Problem

Potential

Cause

Power

Make sure the power cord is plugged in.

Verify there is power at the electrical

outlet.

Remove the control, check the fuse on

back. Replace the fuse if blown.

Fuse

If both of the Draft Inducer Fan and the

Auger Driver Motor are operating, the

Hot Rod needs to be replaced. If one or

both are not operating, please contact

us.

Hot Rod

Grill does not work

properly

Remove the Control Board, check the

wires and connections. Feel free to

contact us if you need help.

Control Board

Locate the small fan blade on the back

of the auger drive motor, turn unit on, if

the fan does not turn, it indicates the

Auger Drive Motor need to be replaced.

Auger Drive

Motor

Clean the ash. Refer to MAINTENANCE

& CLEANING.

Too much ash

Fire goes out

How to start

Start your grill on SMOKE setting with

thelid open, after 2 minutes, close the

lid and turn to any cooking setting

desired.

SMOKE setting

Grill temperature is influenced by

environmental factors such as high

temperature, wind and direct sun. Place

 unit in shaded area. Open the lid to 

reduce inside temperature.

External Factor

Unexpected grill

temperature is

displayed

Replace moist pellets with fresh dry

pellets.

Pellets

Excess or discolored

smoke

Get your new parts

Please state your authorized dealer,

your name, phone number, address,

Z Grills model number, serial number, 

and part identification number from

the COMPONENT LIST.

Contact Z Grills

Customer Service

to place an order

Contact your

Z Grills dealer

Solution

TROUBLESHOOTING

Summary of Contents for ZPG-550B

Page 1: ...550B...

Page 2: ...ssembly Instructions Initial Firing Instructions Subsequent Start up Operating Tips Maintenance Cleaning Troubleshooting Digital Thermostat Control Wiring Diagram Z Grills Support 3 Year Limited Warra...

Page 3: ...SAVE THIS MANUAL FOR FUTURE REFERENCE...

Page 4: ...3 WARNINGS...

Page 5: ...32 1 Feeder Assembly 9 1 Lid Handle 33 1 Fan 10 2 Handle Guide 34 1 Power Cord 11 1 Lid 35 1 Hopper Insulation Gasket 12 2 Hinge Assembly 36 1 Fire pot Welding Assembly 13 1 Chimney Cap 37 1 Cable Cli...

Page 6: ...5 PARTS DIAGRAM ASSEMBLY INSTRUCTIONS...

Page 7: ...6 Hoppe Burner Assembly...

Page 8: ...1 Turn the body upside down and place upon the original Styrofoam packing material from the carton CAUTION Grill is heavy and requires two people to lift 2 Take the Right Left Leg 17 21 and use the Bo...

Page 9: ...8 3 Place the Bottom Plate 20 in the middle position of the two legs attach the Bottom Plate 20 on Legs by using the Bolt C The four positions are installed in the same manner As shown...

Page 10: ...then through the hole in the legs as shown The Flat Washer E Spring Washer F and Cap Nut G are used to secure the wheel assembly in place Repeat for the other wheel Press the Wheel Caps 38 firmly int...

Page 11: ...e floor with wheels on the floor CAUTION Grill is heavy and requires two people to lift 2 Raise the Grill Body Assembly 1 lid and align the holes of the handle with the lid 3 Insert Bolts H through Wa...

Page 12: ...es in the Smoke Stack Assembly 10 with the Holes in the Smoke Stack Gasket 11 and the Grill Chamber Assembly 1 3 Insert 2 Bolts 48 through the holes until their ends are visible from the Grill Chamber...

Page 13: ...12 IV Installing the heat baffle 1 Place the lower bracket of the Heat Baffle 6 into the groove of the feeder...

Page 14: ...3 V Installing the Grease Drain Pan 1 Place the Grease Drain Pan 5 on the Pan Support in the Grill Chamber Assembly 1 The 2 slots in the Grease Drain Pan should fit over the corners of the Pan Support...

Page 15: ...l 8 inside the cooking area in the Grill Chamber Assembly 1 2 Place the Warming Rack 7 on the rack support with the lip facing toward the back of the Grill Chamber Assembly 1 14 VI Installing the Cook...

Page 16: ...fan will stay on for 10 minutes in this mode 6 Fill the Pellet Hopper with Pellets Then turn the Temperature Dial to HIGH It takes some time for the Pellets to travel through the tube when the Pellet...

Page 17: ...ort to help diagnose the problem DO NO PROCEED TO THE MANAUL LIGHTING INSTRUCTIONS 1 Manual Lighting Instructions The grill can still be used to cook and smoke by using the MANUAL LIGHTING PROCE DURE...

Page 18: ...er and the Temperature Dial Knob switch will cut off power to the grill components only When servicing the controller or any parts ensure that the power supply is disconnected to avoid a shock hazard...

Page 19: ...emperature 5 Never move your grill while running 6 Never put water into the Pellet Hopper or Firepot 7 Never add pellets to Firepot directly It is dangerous If you run out of pellets and lose your fir...

Page 20: ...oke Stack Remove the Chimney Cap Assembly clean it with warm soap water Scrape the creo sote and grease accumulation from inside of the vertical and horizontal sections of the Flue Pipe using a stiff...

Page 21: ...the fan does not turn it indicates the Auger Drive Motor need to be replaced Auger Drive Motor Clean the ash Refer to MAINTENANCE CLEANING Too much ash Fire goes out How to start Start your grill on...

Page 22: ...21 DIGTAL THERMOSTAT CONTROL WIRING DIAGRAM...

Page 23: ...of purchase Purchaser s name phone number address Z Grills model number serial number and part identification number from the COMPONENT LIST Please describe your problem accurately so that we can hel...

Page 24: ...hese reason the limited warranties do not cover rust or oxidization unless there is loss of structural integrity on the grill component Z Grills Inc shall not be liable if you install operate clean an...

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