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1. Place the Porcelain Grill (8) inside the cooking area in the Grill Chamber Assembly (1)                                                                                                                                                                  

2. Place the Warming Rack (7) on the rack support with the lip facing toward the back of the Grill 

Chamber Assembly (1)   

INITIAL FIRING INSTRUCTIONS

Please read this manual carefully and follow it step by step before starting your

Z Grills for the first time and each time the grill runs out of pellets.

1.Remove the Porcelain Grills, Grease Drain Pan and Heat Baffle from the interior of 

the grill.

2.Open the Pellet Hopper Lid, make sure there are no foreign objects in the Auger and 

Hopper.

3. With the Switch in the OFF(O) position, plug the power cord into 110 Volt AC 

grounded outlet.

4. Turn on your Z Grills and turn the Temperature Dial to SMOKE position. Please 

check the following things:

(WARNING: Please do not touch it!)

   Confirm the Auger is turning.

   Hold your fingers above the Firepot to confirm the fan is blowing air through the 

Firepot.

   Look to see the Hot Rod should turn a light red slowly (It takes approximately 1-2 

minutes.)

5. Turn the Temperature Dial to SHUT DOWN CYCLE. (Please note the draft fan will 

stay on for 10 minutes in this mode.)

6. Fill the Pellet Hopper with Pellets. Then turn the Temperature Dial to HIGH. It takes

some time for the Pellets to travel through the tube, when the Pellets start to drop, 

turn the Temperature Dial to SHUT DOWN CYCLE.

7. Turn the Temperature Dial to SMOKE. Allow the Pellets to come to full flame. Once

flames are coming out of the Firepot, turn the Temperature Dial to SHUT DOWN 

CYCLE and let the grill cool down. [We suggest that you should wrap Grease Drain Pan 

up with heavy-duty aluminum foil before using because it is easy to clean.]

8. Place components back in place. Open the lid and turn the Temperature Dial to 

SMOKE. A few minutes later, when you see whitish-gray smoke coming out of the grill 

then close the lid and turn the Temperature Dial to any cooking setting desired.

9. Set Temperature Dial to HIGH and let grill run for 45 minutes at this setting to rid it

of any foreign matter. This step must be done before cooking any food.

10. Please preheat the grill for 10 minutes before placing food in it. This allow your grill

to warm up.

Summary of Contents for ZPG-550B

Page 1: ...550B...

Page 2: ...ssembly Instructions Initial Firing Instructions Subsequent Start up Operating Tips Maintenance Cleaning Troubleshooting Digital Thermostat Control Wiring Diagram Z Grills Support 3 Year Limited Warra...

Page 3: ...SAVE THIS MANUAL FOR FUTURE REFERENCE...

Page 4: ...3 WARNINGS...

Page 5: ...32 1 Feeder Assembly 9 1 Lid Handle 33 1 Fan 10 2 Handle Guide 34 1 Power Cord 11 1 Lid 35 1 Hopper Insulation Gasket 12 2 Hinge Assembly 36 1 Fire pot Welding Assembly 13 1 Chimney Cap 37 1 Cable Cli...

Page 6: ...5 PARTS DIAGRAM ASSEMBLY INSTRUCTIONS...

Page 7: ...6 Hoppe Burner Assembly...

Page 8: ...1 Turn the body upside down and place upon the original Styrofoam packing material from the carton CAUTION Grill is heavy and requires two people to lift 2 Take the Right Left Leg 17 21 and use the Bo...

Page 9: ...8 3 Place the Bottom Plate 20 in the middle position of the two legs attach the Bottom Plate 20 on Legs by using the Bolt C The four positions are installed in the same manner As shown...

Page 10: ...then through the hole in the legs as shown The Flat Washer E Spring Washer F and Cap Nut G are used to secure the wheel assembly in place Repeat for the other wheel Press the Wheel Caps 38 firmly int...

Page 11: ...e floor with wheels on the floor CAUTION Grill is heavy and requires two people to lift 2 Raise the Grill Body Assembly 1 lid and align the holes of the handle with the lid 3 Insert Bolts H through Wa...

Page 12: ...es in the Smoke Stack Assembly 10 with the Holes in the Smoke Stack Gasket 11 and the Grill Chamber Assembly 1 3 Insert 2 Bolts 48 through the holes until their ends are visible from the Grill Chamber...

Page 13: ...12 IV Installing the heat baffle 1 Place the lower bracket of the Heat Baffle 6 into the groove of the feeder...

Page 14: ...3 V Installing the Grease Drain Pan 1 Place the Grease Drain Pan 5 on the Pan Support in the Grill Chamber Assembly 1 The 2 slots in the Grease Drain Pan should fit over the corners of the Pan Support...

Page 15: ...l 8 inside the cooking area in the Grill Chamber Assembly 1 2 Place the Warming Rack 7 on the rack support with the lip facing toward the back of the Grill Chamber Assembly 1 14 VI Installing the Cook...

Page 16: ...fan will stay on for 10 minutes in this mode 6 Fill the Pellet Hopper with Pellets Then turn the Temperature Dial to HIGH It takes some time for the Pellets to travel through the tube when the Pellet...

Page 17: ...ort to help diagnose the problem DO NO PROCEED TO THE MANAUL LIGHTING INSTRUCTIONS 1 Manual Lighting Instructions The grill can still be used to cook and smoke by using the MANUAL LIGHTING PROCE DURE...

Page 18: ...er and the Temperature Dial Knob switch will cut off power to the grill components only When servicing the controller or any parts ensure that the power supply is disconnected to avoid a shock hazard...

Page 19: ...emperature 5 Never move your grill while running 6 Never put water into the Pellet Hopper or Firepot 7 Never add pellets to Firepot directly It is dangerous If you run out of pellets and lose your fir...

Page 20: ...oke Stack Remove the Chimney Cap Assembly clean it with warm soap water Scrape the creo sote and grease accumulation from inside of the vertical and horizontal sections of the Flue Pipe using a stiff...

Page 21: ...the fan does not turn it indicates the Auger Drive Motor need to be replaced Auger Drive Motor Clean the ash Refer to MAINTENANCE CLEANING Too much ash Fire goes out How to start Start your grill on...

Page 22: ...21 DIGTAL THERMOSTAT CONTROL WIRING DIAGRAM...

Page 23: ...of purchase Purchaser s name phone number address Z Grills model number serial number and part identification number from the COMPONENT LIST Please describe your problem accurately so that we can hel...

Page 24: ...hese reason the limited warranties do not cover rust or oxidization unless there is loss of structural integrity on the grill component Z Grills Inc shall not be liable if you install operate clean an...

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