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FSP-500 

Optical Fiber Fusion Splicer 

 

User’s Manual 

 
 
 
 
 
 

Summary of Contents for FSP-500

Page 1: ...www youfibercable com Email youfibercable youfibercable com MSN youfiber hotmail com FSP 500 Optical Fiber Fusion Splicer User s Manual ...

Page 2: ...comply with these requirements ENVIRONMENTAL CONDITIONS Refer to the specifications in chapter 3 for operating and storage environment BEFORE APPLYING POWER Refer to the specifications for the voltage in chapter 3 Verify that the product is set to match the available voltage and all safety precautions are taken DO NOT OPERATE IN EXPLOSIVE ATMOSPHERE Do not operate the instrument in the presence of...

Page 3: ... batteries may damage the product and compromise the user s safety 2 Do not short circuit the battery by directly connecting the metal terminals Be certain that no metal objects such as coins paper clips and so on touch the terminals Operation of fiber fusion splicer 1 When the following situation happened please turn off the instrument and cut off the power otherwise the instrument would be damag...

Page 4: ...mance and accuracy of the fuel gauge completely discharge the battery then make a complete fast charge cycle non operating and completely discharge the battery again 3 You must ensure that the charging cycle is not interrupted by a battery discharge and the discharge cycle is not interrupted by battery charging 4 Storage temperature range the storage time is longer than six months is 20 C to 45 C ...

Page 5: ...iesel fuel etc 3 Clean the touch screen with a soft non abrasive cloth dampened with glass cleaner Fiber Fusion Splice Use Caution 1 This OFFS can only fusion splice quartz fiber please don t apply it to other type fibers 2 Please keep the shield closed in most time in dusty air to avoid massing dust 3 When you move to environment of high temperature please avoid condensing 4 Annual maintenance is...

Page 6: ...ws or seals other than those specified in this guide have been removed If the instrument must be returned to our company Please pack the equipment in its original shipping material be sure to write a tag showing owner return address telephone and the type of service required If you do not have the original shipping box you must use an appropriate shock absorbing material otherwise the instrument c...

Page 7: ...www youfibercable com Email youfibercable youfibercable com MSN youfiber hotmail com vi this warranty ...

Page 8: ...ter 2 Special Terms 2 Chapter 3 Technical Parameters 6 Chapter 4 Configuration 9 Chapter 5 Structure and Panel 10 Chapter 6 Installation and Adjustment 19 Chapter 7 Basic Operation 21 Chapter 8 Maintenance 33 APPENDIX A Test and Adjustment 37 APPENDIX B Heat Time Adjustment 43 APPENDIX C Setup 44 APPENDIX D Maintenance 48 APPENDIX E The Parameters of MMFAdjust 51 APPENDIX F Exchange of Electrodes ...

Page 9: ...www youfibercable com Email youfibercable youfibercable com MSN youfiber hotmail com APPENDIX H Fiber Cleaver 56 ...

Page 10: ...sion Splicer OFFS is applied to fiber fusion splice it can splice various types of optical fiber core diameter 80 150μ m including single mode fiber multi mode fiber dispersion shifted fiber OFFS which is a fine product based on optical mechanical electrical integration should be keep clear and the impact and vibration should be avoided ...

Page 11: ...Fiber 2 3 DSM Dispersion Shifted Fiber 2 4 NZDSM Non zero Dispersion Shifted Fiber 2 5 Cleave Length The prepared fiber as figure 2 1 refers to the bare fiber length after cleaving The typical value is 10mm 16mm 10 16mm F 80 125mm Coating fiber Bare fiber Figure 2 1 2 6 Bare fiber The Optical Fiber whose coat is removed is called Bare Fiber 2 7 Picture ...

Page 12: ...reen is as figure 2 2 and figure 2 3 the position of the two fibers is displayed by two image of fiber in vertical direction signed by X and Y The text on the top of the screen is the index of used fusion parameter group Ready SM01 2010 02 25 19 33 24 43 RH X Y Figure 2 2 Ready SM01 2010 02 25 19 33 24 43 RH X Y ...

Page 13: ...ection If they are not properly aligned there will be deviations in the horizontal x axis and vertical y axis directions which are called radial offset The alignment operation controls the radial offset within the allowable range 2 10 Estimated Splice Loss The splicer calculates the loss at the splicing point according to the fiber images The results are reliable when the splicing is done correctl...

Page 14: ...www youfibercable com Email youfibercable youfibercable com MSN youfiber hotmail com 5 Figure 2 3 ...

Page 15: ...n t be assured Fiber material Silica glass Fiber number Single Fiber type SM MM DS NZDS Cleave length 10mm 16mm Cladding diameter 80µm 150µm Coat diameter 100µm 1000µm 3 2 Fiber Heater Effective heating length 60mm Heating time 10 90s 9 options available Typical heating time 30s 3 3 Power Supply DC input 13 5 0 5V 4 5A The middle electrical outlet is anode Embedded Li Ion battery 11 1V 10 4Ah Char...

Page 16: ...temperature 20 C 60 C Storage humidity no condensing 3 6 Splice Loss For those fibers recommended by ITU T G 651 G 655 the reference splice losses are as follows SM 0 02dB MM 0 01dB DSF 0 04dB NZDSF 0 04dB 3 7 The others Typical fusing time 8s Image processing mode digital Electrical Pole life time 2500 times Tension test 2N 5 7 inch TFT colorful LCD USB port through which software can be updated ...

Page 17: ...www youfibercable com Email youfibercable youfibercable com MSN youfiber hotmail com 8 Real time display of battery capacity Embed High light LED convenience was provided to night work ...

Page 18: ... configuration of the OFFS as following table Table 4 1 Key Description QTY 1 FSP 500 Fiber Splicer 1 2 Fiber holder FH 71A 1 pair 3 Fiber holder FH 71A 3 0 1 4 AC power adopter 1 5 AC current cable 1 6 Standby electrode 1 pair 7 Blower brush 1 8 Bottle with siphon 1 9 Cooling tray 1 10 User s manual 1 11 Luxury tote kit 1 ...

Page 19: ...el 5 1 Brief introduction of Structure The portable fusion splicer which was specially designed is suitable for field lab and other situations The Jig and Fixture is as Figure 5 1 Electrode Holder Electrode Holder Coating Fiber Clamp Groove Cladding Fiber Holder Clamp Bare Fiber Clamp Groove Bare Fiber Clamp Groove ...

Page 20: ...www youfibercable com Email youfibercable youfibercable com MSN youfiber hotmail com 11 Figure 5 1 ...

Page 21: ...ts screen from hard sharp things 5 2 3 Power Supply To provide convenience for user the inner Li Ion battery and direct current was applied The direct current was supplied by the adapter and the battery was charged when the adapter was used 5 2 4 Charging Indicator Light When the adapter was plugged in the red indicator LED was turned on The green led will shine after charging was accomplished 5 3...

Page 22: ... This key is power when it was pressed for about 0 5 second the instrument would turn on or turned off HEAT Press to operate the reinforcement heater The red lamp is lit during operation And if the cover is covered the heater will work also The heating time can be set in the menu the operation refer to APPENDIX B If the key is pressed in the heating procedure the heater will stop heating ...

Page 23: ...ercable youfibercable com MSN youfiber hotmail com 14 RESET All operations except heating would be canceled if this key was pressed and all the motional parts will be move to default position and the instrument is ready for next fusion ...

Page 24: ...used to switch between the right and left fibers when adjusting motor In the test menu it confirms the start of a test Move the cursor up or increase a parameter In motor test menu used to move the fiber up Move the cursor down or reduce a parameter In motor test menu used to move the fiber down X Y If the menu was pressed in menu the parameter value would be decreased or the screen will be change...

Page 25: ...the dust on the fiber but not of the stabs on the fiber NZDS ARC Press this key and one round of fusion splice will be done The estimated loss will be displayed on the screen Do not press this key without fiber except for cleaning the electrodes During discharge there is thousand NZDS of voltage between the electrodes So for safety don t touch them Press this key and the splicer will adjust the fi...

Page 26: ...www youfibercable com Email youfibercable youfibercable com MSN youfiber hotmail com 17 Press this key to enter the main menu ...

Page 27: ...CHARGE When the lamp is red the battery is charging When the lamp is off the battery is full USB Used to upgrading software and exporting record data VGA Video signal output 5 5 Introduction to Standby Interface The standby interface and introduction of this OFFS is shown in figure 2 2 And the standby interface can be switched to the mode shown in figure 2 3 with the key X Y The image of fibers cu...

Page 28: ...he OFFS and fix the fibers following figure 6 1 and figure 2 2 The cleave length of bare fiber should be 10mm 16mm and the bare fiber should be put in the V type groove Cladding Fiber Holder Clamp hold down the fiber The fiber will be seen in the middle of the screen don t overlap Figure 6 1 d Check all the key if there were any exception please contact us e In splice mode use ARC GAP ALIGN keys t...

Page 29: ... Whether the fiber end profile is good or unqualified If unqualified cleave the fiber again Whether the fiber is a standard fiber or not If not replace it with a standard one If the trouble is not included in the above lists Please ask the manufacturer for help f Press AUTO key the splicer accomplishes cleaning gap adjustment alignment fusion splicing and loss estimating functions The results will...

Page 30: ...ged 7 2 Splicing Parameter Setting Turn on the power and then the instrument begin self checking If everything was ready splice mode would be entered the display on the screen is as figure 2 2 7 2 1 Main Menu Enter The Main Menu In the splice mode press the key and the instrument will enter the menu mode The screen displays the main menu as figure 7 1 Functions in the Main Menu The symbol is a hig...

Page 31: ...ime setup tension test setting and power save restore factory settings Test Arc Power Overlap Test Bright Setup Motor Adjust Maintenance Display the splice results or number of discharges in the memory and clear the pole Menu Para Group 01 01 10 Heat Time 30s 10 90s Solice Mode Auto semiAuto Setup Test Maintenance Fiber Type SM MM DS NZDS SM Manual Figure 7 1 Return In the main menu if the key was...

Page 32: ...ups 10 groups in total 01 09 which can be changed DS To save dispersion shift fiber splicing parameter groups 10 groups in total 01 09 which can be changed NZDS To save nonzero dispersion shift fiber splicing parameter groups 10 groups in total 01 09 which can be changed Para Group The current fusion splice parameters group 7 2 3 Switch between Splice Parameter Groups We give an example on how to ...

Page 33: ...r Para Group and press to enter menu of adjustment of splice parameters Specification of Splice Parameters All items in the parameters group as table 7 1 Parameter Modification a Use the or key to move the cursor to the item that needs to be adjusted and then it means this parameter could be modified b Then adjust the parameter to the ideal value with ARC or X Y key c The other parameters can be m...

Page 34: ...arameter group is decided according to the fiber gap of arc test The gap length 015 025 b Parameter modification in different circumstances Modify the pre fusion current and the fusion current in the discharge parameter group and make the value of arc test meet the requirements in step b thus gaining a low loss The parameters will reduce at a high temperature and increase at a low temperature 7 4 ...

Page 35: ...he shield and fiber holder clamp carefully Set the fiber in the V groove and the fiber holder on the holder mount At the same time note that the tip of the bare fiber does not touch anything Make sure fiber is at the bottom of the V groove If not reset the fiber Step 5 Set the other fiber in the same way Put the shield down carefully Note a Set the other fiber in the same way Put the shield down c...

Page 36: ...est is very important for obtaining low splice loss So before splicing the test should be done See the details in the appendix A 7 6 Splicing Operation There are three splicing modes for selection Manual Semi auto and auto splicing mode 7 6 1 Manual splicing mode 1 Strip clean and cleave the optical fibers 2 Open the shield 3 Lift the fiber clamps 4 Place the optical fibers in the V grooves 5 Care...

Page 37: ... prepare the fiber again 9 Press key and ALIGN will be displayed on the screen and the splicer will align the fibers automatically The buzzer will beep and the screen will display OK after the operation is done 10 Press ARC key to end this splicing operation The result of estimated loss is displayed on the screen 7 6 2 Semi auto splicing mode The difference between semi auto and manual splicing mo...

Page 38: ...ufibercable youfibercable com MSN youfiber hotmail com 29 Estimated Loss 0 01dB 2010 02 26 9 33 24 43 RH X Y Figure 7 7 Tension Passed 2010 02 26 9 33 24 43 RH X Y Figure 7 8 7 6 3 Auto splicing mode READY is displayed on the screen ...

Page 39: ...gle and fiber end face when it works in Semi auto or auto splicing mode The quality of fiber end and face has enormous impact on the loss of the contacting point so efforts should be mad as possible to make the end face plane and the angle of the place with the fiber cross sectional plane should be less than 1 7 7 Estimated Splice Loss Splice loss could be estimated by observing the splicing opera...

Page 40: ...length Black Line Splice parameter is inappropriate Adjust the current and the discharge time Gas The fiber end is unqualified Check cleaver The current too small or discharge time too short Adjust the current and the discharge time Fiber Asunder The stuff length is too small Do an overlap test The current is too strong Reduce the current value and the discharge time Fiber Diameter too big The stu...

Page 41: ...peration 1 Open the heater cover and the left and right fiber clamps of heater 2 Move the protection sleeve to the center of the splice part 3 Hold the fiber tighten it lightly and then set the splice point in the center of the heater Do not let the fiber sag Figure 7 8 10mm Protect Sleeve Bare Fiber ...

Page 42: ...oove s one end to the other end 3 If the above method cannot clean the V groove you can use an alcohol soaked cotton swab to brush the groove to get rid of the dust 8 1 2 Cleaning Electrodes 1 If the electrodes are polluted because of long term use wipe the tip of electrodes lightly with a cotton stick dipped in acetone or a 3 mm wide and 50 mm long grinding paper Pay attention to protecting the e...

Page 43: ...licer is designed for optical telecommunication fibers Don t insert any other type of object in the fiber clamps or arc center 2 Make sure the main body of the splicer is grounded during use 3 During discharge there is a high voltage of several thousand voltages between the electrodes So don t touch them If there are drops of water on the splice s main body dry it thoroughly before use 4 When alco...

Page 44: ...hol move it in one direction instead of back and forth 7 Keep the LCD screen away from the sun and high heat sources 8 Turn off the power switch before power cable is connected 9 The period between two consecutive power on operations should be longer than 30 seconds 8 3 Transportation and Storage 1 Always use the carrying case of the fusion splicer to prevent moisture vibration and impact when sto...

Page 45: ... motor exceeding the limit position causing auto reset FAILURE Arc power is too strong or Arc is unstable The gap is too big Stuff length too small or no stuff at all BAD Splice parameters are inappropriate or arc power is unstable Dust on fiber end profiles The angle of fiber end profile is too big UNSTABLE ARC The interval between two fusion is too short Electrodes need cleaning NO ARC Electrode...

Page 46: ... menu and press the key to display the test menu on the screen Test Overlap Test Motor Adjust Arc Test Figure A 1 Arc Test Test the position relationship between the electrodes and fiber to decide if the fiber ends are at the center of the arc And test whether the arc power is suitable for fiber splicing or not Overlap Test Test the stuff length of the fiber during fusion splicing Motor Adjust Adj...

Page 47: ...st by pressing the key The process is as follows a The splicer puts the two fibers end profiles to the screen center automatically and accomplishes gap setting and aligning b An electrical arc is produced by electrodes Two fiber end profiles are fused into ball shape c The location of electrodes can be calculated according to the change of fiber s shape and displays the following information If th...

Page 48: ...ian If the value of GAP is between 15 and 25 the arc power is suitable for fiber splicing If the value of GAP is less than this range please increase Prefuse Power and Fuse Power contrarily decrease Prefuse Power and Fuse Power Press the key to return to the former operation after the test is done Before the Arc Power test the electrodes should be cleaned The test is effective only after the arc b...

Page 49: ...d by Stuff value c The amount of stuff is calculated and displayed The stuff length of the fiber is set by the customer according to the arc power fiber type and material When it needs to be changed follow the adjustment method of discharge parameters Press the key to return after the test is done A 4 Adjustment of Motor Fiber Fusion Splicer has a function to check the initial positions of the lef...

Page 50: ...iginal location of the left and right motor The operation processes under these two conditions are as follows Use the Menu to Adjust a Locate the 16 mm stripping length fiber properly and close the shield b Enter the test sub menu choose the Motor Adjust item and press the key The splicer will enter motor adjustment status The screen displays as shown in Fig A 4 c Use the and key to adjust motor s...

Page 51: ...es the two 16 mm stripping length fibers may collide or one of them occupies the whole screen In this case the fibers could be located after the splicer enters the motor adjustment status The motors can be adjusted one after another If the grounding condition is good and the RESET key is pressed before the instrument is turned off the position of motors will need no adjustment for quite a long tim...

Page 52: ...heat oven will turn on off the indication light on off automatically for a length of set time When the light is on the HEAT key is void There are no influences on other functions when the heater is in work B 2 Adjustment Select the Heat Time item in main menu and press the key to confirm Use the X Y or ARC key to re select the heat time Press the key to return to the former menu or press the RESET...

Page 53: ...actory Settings Select Setup item in main menu and press the key to confirm The screen displays as shown in Figure C 1 Setup Language Date and Time Tension OFF Power Save OFF Restored Factory Settings COMS Sensor Figure C 1 C 1 Language Use the or key to move the cursor to Language and press the key to enter Use the or key to move the cursor to the item which you want and press the key to return t...

Page 54: ...o move the cursor to Time Setting and press the key to enter the screen displays as shown in Figure C 2 Date and Time 20 0 02 26 11 41 43 1 Year Month Date Hour Min Sec Figure C 2 Set time in the following steps 1 Use the or key to move the cursor to the item which you want to change 2 Use the X Y or ARC key to modify the number 3 After the date and time are calibrated new time will be ...

Page 55: ...the or key to move the cursor to Tension 2 Use the X Y or ARC key to switch between different mode C 4 Power Save The splicer will be shut down certain duration of time about 5 minutes to save unnecessary loss of battery capacity when it is set to power saving mode Use the or key to move the cursor to Power Save and then use the X Y or ARC key to switch between different mode C 5 Restore Factory S...

Page 56: ...meters of Fiber Type is SM Para Group is 01 the Heat Time is 50s the Fusion Mode is Manual the Tension is set to OFF the Power Saving is ON The table C 1 below shows other default parameters Table C 1 Fiber Type Value parameter SM MM DS NZDS Prefuse Time 08 22 08 08 Fuse Time 14 18 14 14 Prefuse Power 30 30 30 30 Fuse Power 30 30 30 30 Overlap 07 08 09 10 End Angle 2 0 2 0 2 0 2 0 Gap 04 04 04 04 ...

Page 57: ...nu and press the key to confirm The screen displays as shown in Figure D 1 Maintenance Fusion Record 00015 Export Record Arc Count 00020 Clear Electrode Stablize Electrode Fig D 1 D 1 Fusion Record The memory of the splicer can store 5000 groups of fusion splice results and discharge times The failed and bad fusion splice results are abandoned automatically Select the Fusion Record item in the sub...

Page 58: ...ill cover the old ones in turn The record time refers to the end time of each splice The displayed sequence number is convenient for customers to inquire after any information You can change the sequence number in turn by pressing the or to check all the data Press the key to return to the former menu D 2 Export Record Select the Export Record item in the sub menu and press the key to confirm the ...

Page 59: ...ect Maintenance item in main menu and press the key to confirm The Arc Count is displayed in sub menu D 4 Clear and Stabilize Electrodes Electrodes wear with use and also must be cleaned periodically due to silica oxide buildup It is recommended that the electrodes should be replace 2500 arc discharges When the electrodes are replaced it is necessary to stabilize it Use the or key to move the curs...

Page 60: ...fuse Power 22 Fuse Power 22 Overlap 07 End Angle 2 0 Gap 06 1 When splicing multi mode fiber gas sometimes appears on the spliced part Increase the Prefuse Time and reduce Prefuse Power Fuse Power 2 If the line on the spliced part break off increase the Fuse Time Prefuse Power Fuse Power 3 If the spliced part fiber diameter too small reduce Prefuse Power Fuse Power 4 The Fuse Power and Prefuse Pow...

Page 61: ...ucture of the electrodes 3 Removed electrode by loosing screw of the electrode holder Insert new pair of electrodes and tighten screw alternately while pushing insulated part of the electrode 4 Plug in the power cord turn on the power switch and then stabilize electrodes Electrode Holder Electrode Holder Coating Fiber Clamp Groove Cladding Fiber Holder Clamp Bare Fiber Clamp Groove Bare Fiber Clam...

Page 62: ...www youfibercable com Email youfibercable youfibercable com MSN youfiber hotmail com 53 Figure F 1 ...

Page 63: ...automatically After update the Up update Finished Please pull out U disk and restart Message is displayed If the format of U disk which is inserted the splicer is not FAT the Initialize failed disk not find message is displayed on the screen If the format of U disk without update file is FAT the Update failed Check U disk or Update file message is displayed on the screen When the system of the spl...

Page 64: ...www youfibercable com Email youfibercable youfibercable com MSN youfiber hotmail com 55 3 Power up the splicer again whether update is successful or not ...

Page 65: ... 1 Open the bare fiber clamp 2 Ensure the blade carrier is positioned towards the operator side 3 Set the fiber holder into the fiber holder groove 4 Ensure the fibers do not cross one another 5 Close the bare fiber clamp 6 Slide the blade carrier to score the fiber s 7 Press the cleaving button to cleave the fiber s 8 Open the bare fiber clamp Fiber type Single fiber 250 900µ m coating Clad diame...

Page 66: ...iber hotmail com 57 9 Remove the fiber holder and dispose of the scrap ends Cleaving button Bare fiber clamp Fiber holder groove Blade carrier Figure H 1 H 3 Maintenance Refer to FigureH 2 Blade fixing screw Blade Blade height adjustment screw Blade height locking screw ...

Page 67: ... Loosen the fixing screw Turn the blade to the next position as numbered Tighten the blade fixing screw Adjusting the blade height After all 16 blade positions have been used the blade can then be raised to allow for additional cleaves This height adjustment can be done twice providing a total of 48 usable blade positions To raise the blade height 3mm Bare fiber clamp Figure H 3 Loosen the blade h...

Page 68: ...ement Remove the blade fixing screw and used blade Set new blade and tighten blade fixing screw Ningbo Youxin Optic Electronic Technology Co LIMITED Address 527 528 95 International Plaza 598 Jiangnan Road Hi Tech Zone Ningbo Zhejiang China Tel 86 574 89118312 86 574 89118313 86 574 89118317 Email youfibercable youfibercable com MSN youfiber hotmail com Website www youfibercable com ...

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