035-20401-001 Rev. A (0904)
R-410A
OUTDOOR SPLIT-SYSTEM
HEAT PUMP
MODELS: 15 SEER - YZE / HC5B / HL5B SERIES
2 TO 5 TONS
INSTALLATION MANUAL
CERTIFICATION APPLIES ONLY
WHEN THE COMPLETE
SYSTEM IS LISTED
WITH ARI.
LISTED
This product was manufactured
in a plant whose quality system
is certified/registered as being
in conformity with ISO 9001.
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T O A R I AS
SECTION I: GENERAL
The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for a matching indoor coil plus 15 feet of field supplied
lines.
Matching indoor coils are available with a thermal expansion valve or
an orifice liquid feed sized for the most common usage. The orifice size
and/or refrigerant charge may need to be changed for some indoor-out-
door unit combinations, elevation differences or total line lengths. Refer
to Application Data covering “General Piping Recommendations and
Refrigerant Line Length” (Part Number 036-61920-001).
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words
DANGER
,
WARNING
, or
CAUTION
.
DANGER
indicates an
imminently
hazardous situation, which, if not
avoided,
will result in death or serious injury
.
WARNING
indicates a
potentially
hazardous situation, which, if not
avoided,
could result in death or serious injury
.
CAUTION
indicates a potentially hazardous situation, which, if not
avoided
may result in minor or moderate injury
. It is also used to
alert against unsafe practices and hazards involving only property dam-
age
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer or service agency.
This product must be installed in strict compliance with the
enclosed installation instructions and any applicable local, state,
and national codes including, but not limited to building, electrical,
and mechanical codes.
R-410A systems operate at higher pressures than R-22 systems.
Do not use R-22 service equipment or components on R-410A
equipment. Service equipment
Must Be Rated
for R-410A.
TABLE OF CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATIONS REQUIRING TXV . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
INSTRUCTING THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
LIST OF FIGURES
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tubing Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Typical Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CFM Selection Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical Variable Speed Air Handler Thermostat Wiring . . . . . . . . . . . . . . . . . . . . 6
Typical Variable Speed Furnace Thermostat Wiring . . . . . . . . . . . . . . . . . . . . . . 6
Heat Pump Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Demand Defrost Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Defrost Operation Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hot Heat Pump Indoor Airflow Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Jumper Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
LIST OF TABLES
TEST Input Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operational Mode Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Status Code Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
X/L Output Categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operational Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Sensor or Switch Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Wiring Related Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Defrost Initiate Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Table 16 Switch Point Exit Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Air Handler Auxiliary Heat Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fossil Fuel Furnace Auxiliary Heat Functionality . . . . . . . . . . . . . . . . . . . . . . . . 17
R-410A Saturation Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
15Z24HP Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
15Z36HP Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
15Z48HP Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
15Z60HP Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
