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York YMAA 0045, Installation Manual

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FORM NO.:6U6K-B01E-NB-EN

JOHNSON CONTROLS

1

AIR-COOLED CHILLER

AND HEAT PUMP

Supersedes: 6U6K-B01E-NA-EN

FORM NO.: 6U6K-B01E-NB-EN

INSTALLATION,COMMISSIONING,
OPERATION & MAINTENANCE

R410A

Issue Date:

February 26, 2018

YMAA / YMPA 0045-0260

AIR-COOLED CHILLER AND HEAT PUMP

50Hz

44-255kW

Cooke Industries - Phone: +64 9 579 2185    Email: [email protected]    Web: www.cookeindustries.co.nz

Summary of Contents for YMAA 0045

Page 1: ...6K B01E NA EN FORM NO 6U6K B01E NB EN INSTALLATION COMMISSIONING OPERATION MAINTENANCE R410A Issue Date February 26 2018 YMAA YMPA 0045 0260 AIR COOLED CHILLER AND HEAT PUMP 50Hz 44 255kW Cooke Indust...

Page 2: ...rning will void the manufacturer s warranty and cause serious damage to property or personal injury This equipment is a relatively complicated apparatus During rigging installation operation maintenan...

Page 3: ...gle circuit model CHANGEABILITY OF THIS DOCUMENT ASSOCIATED LITERATURE SINGLE CIRCUIT AND DUAL CIRCUIT MODELS regarding the applicability of these documents rigging lifting and operating service perso...

Page 4: ...5 P E 50 Voltage 50 400V 3Ph 50Hz Refrigerant E R410A Unit Designator P Premium Efficiency Nominal Capacity Unit kW Design Series Chiller Type P Heat Pump A Chiller Modular YORK Cooke Industries Phone...

Page 5: ...BY FORKLIFT TRUCKS LIFTING THE UNIT SECTION 4 INSTALLATION INSTALLATION CHECKLIST HANDLING INSPECTION LOCATION AND CLEARANCES ISOLATORS OPTIONAL COMPRESSOR MOUNTING CHILLED LIQUID PIPING PIPEWORK ARR...

Page 6: ...R CROSS REFERENCE NEOPRENE ISOLATOR INSTALLATION AND ADJUSTMENT SECTION 6 COMMISSIONING COMMISSIONING PREPARATION POWER OFF PREPARATION POWER ON UNIT OPERATING SEQUENCE HYDRO KIT COMMISSIONING CIRCULA...

Page 7: ...CTION 10 SERVICE AND TROUBLESHOOTING SERVICE MODE ANALOG AND DIGITAL INPUTS DIGITAL PWM OUTPUTS AND COMMUNICATIONS RUNNING STATUS TROUBLESHOOTING SECTION 11 MAINTENANCE IMPORTANT COMPRESSORS CONDENSER...

Page 8: ...contract The warranty is limited to parts only replacement and shipping of any faulty part or sub assembly which has failed due to poor quality or manufacturing errors All claims must be supported by...

Page 9: ...he operator or damage to the equipment The unit must not be operated outside the design parameters specified in this manual Structural Support Structural support of the unit must be provided as indica...

Page 10: ...gerant vapor from a leak for example does pose a risk of asphyxiation in confined or enclosed spaces and attention should be given to good ventilation High Temperature and Pressure Cleaning High tempe...

Page 11: ...riven directly by an external driver located next to the control panel The compressor is capable to run at the speed of 40 to 110 Hz Standard sound insulation includes an acoustic blanket and a sheet...

Page 12: ...45 bar 650 PSIG Fans The condenser fans are composed of corrosion resistant aluminum blades sprayed with PP plastic and galvanized sheet steel fan housing coated with black plastic They are designed f...

Page 13: ...factory mounted and wired control transformer that will supply all unit control voltage from the main unit power supply Transformer shall utilize scheduled line voltage on the primary side and provid...

Page 14: ...using with vertical and horizontal limit stops Housings designed to withstand a minimum 1 0g accelerated force in all directions up to 51 mm 2 The deflection may vary slightly by application They are...

Page 15: ...P B S E V L A V K C E H C E V L A V L L A B E V L A V L L A B F E I L E R E R U S S E R P VALVES 29 BARG S R O S S E R P M O C COILS F E I L E R E R U S S E R P VALVES G R A B 8 4 4 E R U S S E R P RE...

Page 16: ...compress vapor to is compressed to high pressure The high pressure vapor is fed to the ambient coils and fans via the four way reversing valve where heat is removed The fully condensed and subcooled l...

Page 17: ...rant circuits will be defrosted individually without affecting each other for dual circuit units When one system is in defrosting the other must be working in heating mode even though it is the time t...

Page 18: ...COMPONENTS YMAA YMPA0045 0065 Receiver Transformer Driver Panel Coils Fan Control and Optiview LT Panel Compressors Accumulator Brazed Plate Heat Exchanger SECTION 2 PRODUCT DESCRIPTION Cooke Industr...

Page 19: ...NENTS YMAA YMPA0080 0100 FIGURE 5 COMPONENTS YMAA YMPA0080 0100 Fan 1 Coils Driver Panel Transformer Control Panel Compressors Accumulators HMI Panel Brazed Plate Heat Exchanger Fan 2 Cooke Industries...

Page 20: ...COMPONENTS YMAA YMPA0130 Coils Driver Panel Transformer Control Panel Compressors Accumulators Optiview LT Panel Brazed Plate Heat Exchanger Fan 1 Fan 2 SECTION 2 PRODUCT DESCRIPTION Cooke Industries...

Page 21: ...ION Coils Control and Optiview LT Panel Transformer Compressors Accumulators Fan 1 Fan 2 Fan 3 UNIT COMPONENTS YMAA YMPA0160 0200 FIGURE 7 COMPONENTS YMAA YMPA0160 0200 Cooke Industries Phone 64 9 579...

Page 22: ...A0230 0260 FIGURE 8 COMPONENTS YMAA YMPA0230 0260 SECTION 2 PRODUCT DESCRIPTION Coils Optiview LT Panel Control Panel Accumulators Compressors Fan 4 Fan 1 Fan 2 Fan 3 Cooke Industries Phone 64 9 579 2...

Page 23: ...Shutoff Valves Expansion Tank Air Purger Strainer Connect to Unit Drainage Valves VSD Pump Shutoff Valves Expansion Tank Air Purger Strainer Connect to Unit Drainage Valves FIGURE 9 YMAA YMPA0045 0065...

Page 24: ...60 HYDRO KIT FIGURE 11 YMAA YMPA0160 0260 HYDRO KIT SINGLE PUMP SECTION 2 PRODUCT DESCRIPTION VSD Pump Shutoff Valves Expansion Tanks User Connections Strainer Drainage Valves Cooke Industries Phone 6...

Page 25: ...pecial Quote OPERATION DISPLAY PIN15 X Optiview LT TM HMI Controller A Indoor wire controller POWER FIELD PIN16 17 BX SP Circuit Breaker w Lockable Handle LOW HIGH AMBIENT KITS PIN18 A Low Ambient Kit...

Page 26: ...ard Head SPECIAL APPLICATION PIN 35 X No option SPECIAL REQUIRED DOCUMENTS PIN 36 X Base documents Q Other special documents SHIPPING PACKAGE PIN 38 X Shipping package readiness from facotory SOURCING...

Page 27: ...ng Refer to the Physical Data tables within this manual for further information regarding shipping and operating weights DELIVERY AND STORAGE To ensure consistent quality and maximum reliability all u...

Page 28: ...presentative MOVING THE UNIT BY FORKLIFT TRUCKS For models of YMAA YMPA 0045 0130 with or without hydro kits it is recommended that the units are moved by forklift trucks for transit transfer A wooden...

Page 29: ...lates are factory mounted The forklift holes on base frame unit is not recommended for moving unit by forklift trucks See figure 15 FIGURE 14 RIGGING PLATES YMAA YMPA0045 0130 SECTION 3 HANDLING AND S...

Page 30: ...nsport 2 Forklift holes are for in plant transfer 3 Four rigging plates are installed before delivery FIGURE 15 RIGGING PLATES YMAA YMPA0160 0260 Rigging Plate Factory Mounted Dragging Plate Factory M...

Page 31: ...ed for outdoor installations on ground level rooftop or besides a building Location should be selected for minimum sun exposure and away from boiler flues and other sources of airborne chemicals that...

Page 32: ...the instructions listed below 1 A baffle plate installed on the airside of the unit is recommended to prevent exposure to snow in winter 2 In heavy snowfall areas make sure the coil and fan will not...

Page 33: ...m foreign material before the system is placed into operation Use care not to flush any foreign material into or through the cooler It is recommended that a suitably sized by pass and valve arrangemen...

Page 34: ...SECTION 4 INSTALLATION FIGURE 16 VARIABLE FLOW DIAGRAM Strainer Pump Expansion Tank Shut off Valve Shut off Valve Drainage Valve Air Purger Drainage Valve Strainer Flow Switch Heaters Water Flow Dire...

Page 35: ...owever the system designer must consider potential performance degradation 3 The distances between the walls and peripheral units should employ the same rules as shown in Dimensions section if the uni...

Page 36: ...y of the following conditions occur 1 Any compressor is running 2 The unit s is on and no flow fault occurred 3 Anti freezing operation 4 Pump circulation mode The pump will not run if the micro panel...

Page 37: ...dard configuration for YMAA YMPA series with shut off valves to change individually without decanting system PRESSURE CUTOUT One high pressure cutout and two low pressure cutouts one LP cutout for coo...

Page 38: ...CH KFP FR FHP RELAY BSP SUCTION PRESS SF1 MODULE FLOW SWITCH KFL FAN LOW SPEED CONTACTOR BDP DISCHARGE PRESS SEM EMERGENCY BUTTON KFH FAN HIGH SPEED CONTACTOR BLMT LEAVING MODULE TEMP SEL EXTERNAL INT...

Page 39: ...ORM NO 6U6K B01E NB EN SECTION 4 INSTALLATION Power Supply Connection Modular FIGURE 21 MODULAR POWER SUPPLY CONNECTION Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www c...

Page 40: ...30VAC Disconnecting 230VAC power from the unit at or below freezing temperatures can result in damage to the evaporator and unit as a result of the chilled liquid freezing The unit evaporator heater u...

Page 41: ...URE 23 WIRE CONTROLLER COMMUNICATION WIRING Note Optiview LT can be rewired to CON203 if wire controller is connected TABLE 3 COMMUNICATION CABLE REQUIREMENT TOTAL LENGTH L 100 m 100 m L 500 m L 500 m...

Page 42: ...ID addresses If not the control board will be broken 5 The control boards should not be energized while setting the addresses or the control board will be broken 6 Another HMI wire controller or Opti...

Page 43: ...25 55 3 7 11 1 15 25 0200 25 55 4 5 13 6 15 25 0230 25 55 5 3 15 8 15 25 0260 25 55 6 0 17 9 15 25 YMAA YMPA LEAVING WATER TEMPERATURE C LIQUID FLOW L S AIR ON CONDENSER C MIN MAX MIN MAX MIN MAX 004...

Page 44: ...rocess cooling is only applicable for YMAA cooling only units 2 The evaporator is protected against freezing to 20 C with an electric heater as standard 3 Brine ethylene or propylene glycol should be...

Page 45: ...SSURE DROP YMAA YMPA PRESSURE DROP CURVE CORRELATION 0045 A y 1 4169 x 3 2 7902 x 2 18 488 x 9 0295 0065 B y 0 1071 x 3 1 3526 x 2 4 525 x 3 4853 0080 C y 0 1316 x 3 3 4848 x 2 6 0541 x 7 4083 0100 D...

Page 46: ...SD pump Nominal flow rate L s 2 2 2 9 3 8 4 8 6 0 Flow rate range L s 1 1 2 8 1 4 3 7 1 9 5 0 2 4 6 2 3 0 7 8 Total pressure drop kPa 30 30 28 32 36 Working range water leaving temp cooling 5 20 8 20...

Page 47: ...Pump type VSD pump Nominal flow rate L s 7 4 9 1 10 5 11 9 Flow rate range L s 3 7 11 1 4 5 13 6 5 3 15 8 6 0 17 9 Total pressure drop kPa 23 29 41 38 Working range water leaving temp cooling 5 20 8 2...

Page 48: ...y cause compressor failure YMAA YMPA 0045 0065 0080 0100 0130 0160 0200 0230 0260 Refrigerant Charge SYS1 kg 9 5 12 3 8 5 9 5 11 4 9 5 11 9 5 11 4 SYS2 kg 9 05 11 11 4 10 10 5 11 11 4 SYS3 kg 10 10 5...

Page 49: ...ABLE 14 YMPA ELECTRICAL DATA WITH HYDRO KIT YMPA 0045PE 0065PE 0080PE 0100PE 0130PE 400V 3PH 50Hz 360V 440V Nominal Current at 29 3 38 1 48 4 61 1 78 9 38 7 41 9 65 6 76 4 89 9 44 5 48 8 72 8 86 8 103...

Page 50: ...V 3PH 50Hz 360V 440V Nominal Current at 95 9 110 5 132 1 146 5 126 9 140 5 173 8 187 3 144 2 161 1 198 0 214 8 Unit Short Circuit Current 5 5 5 5 YMPA 0160PE 0200PE 0230PE 0260PE 400V 3PH 50Hz 360V 44...

Page 51: ...l It is the responsibility of the user to install over current protection devices between the supply conductors and the power supply terminals on the unit To ensure that no eddy currents are set up in...

Page 52: ...JOHNSON CONTROLS 52 WIRING DIAGRAM YMAA YMPA0045 0065 FIGURE 26 YMAA YMPA0045 0065 WIRING DIAGRAM SECTION 5 TECHNICAL DATA Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web ww...

Page 53: ...ONTROLS FORM NO 6U6K B01E NB EN FIGURE 27 YMAA YMPA0045 0065 MICROBOARD WIRING DIAGRAM SECTION 5 TECHNICAL DATA Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindu...

Page 54: ...E NB EN JOHNSON CONTROLS 54 YMAA YMPA0080 0130 FIGURE 28 YMAA YMPA0080 0130 WIRING DIAGRAM SECTION 5 TECHNICAL DATA Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cooke...

Page 55: ...ONTROLS FORM NO 6U6K B01E NB EN FIGURE 29 YMAA YMPA0080 0130 MICROBOARD WIRING DIAGRAM SECTION 5 TECHNICAL DATA Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindu...

Page 56: ...FORM NO 6U6K B01E NB EN JOHNSON CONTROLS 56 SECTION 5 TECHNICAL DATA YMAA YMPA0160 0260 Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 57: ...SON CONTROLS FORM NO 6U6K B01E NB EN SECTION 5 TECHNICAL DATA FIGURE 30 YMAA YMPA0160 0260 WIRING DIAGRAM Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries...

Page 58: ...FORM NO 6U6K B01E NB EN JOHNSON CONTROLS 58 SECTION 5 TECHNICAL DATA Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 59: ...ONTROLS FORM NO 6U6K B01E NB EN FIGURE 31 YMAA YMPA0160 0260 MICROBOARD WIRING DIAGRAM SECTION 5 TECHNICAL DATA Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindu...

Page 60: ...Main power is connected to micro breaker QCB4 in control panel 2 Control power is connected to both ends of the relay KWP coil in control panel 3 Pump PTO is connected to XTB2 80E 85 for system flow...

Page 61: ...erated 4 SC H should not be installed by customer on the unit of cold only 5 Air coil defrost temp BACDT only for heat pump 6 Model solenoid valve YMSV only for heat pump 7 Low pressure switch FLP 2 o...

Page 62: ...RM NO 6U6K B01E NB EN JOHNSON CONTROLS 62 SECTION 5 TECHNICAL DATA THIS PAGE INTENTIONALLY LEFT BLANK Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co...

Page 63: ...ds combined as a communication network The addresses are set DIP SWITCH SETTING FIGURE 34 MICROBOARD DIP SWITCH TABLE 19 DIP ADDRESS SETTING Model and Function Setting The last 3 digits of SW301 are u...

Page 64: ...IRE CONTROLLER DIP SWITCH The other digits of SW302 except for SW302 1 are used to set the configurations of the unit This is already finished before unit delivery TABLE 23 CONFIGURATION SETTING DIP S...

Page 65: ...B01E NB EN DIMENSIONS YMAA YMPA0045 0065 WITHOUT HYDRO KIT SECTION 5 TECHNICAL DATA DIMENSIONS YMAA YMPA0045 0065 WITHOUT HYDRO KIT Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co...

Page 66: ...RM NO 6U6K B01E NB EN JOHNSON CONTROLS 66 YMAA YMPA0045 0065 WITH HYDRO KIT SECTION 5 TECHNICAL DATA Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co n...

Page 67: ...n without nuisance high pressure safety cutouts however the system designer must consider potential performance degradation Recommended minimum clearances front to wall 2m rear to wall 2m control pane...

Page 68: ...FORM NO 6U6K B01E NB EN JOHNSON CONTROLS 68 YMAA YMPA0080 0130 WITHOUT HYDRO KIT Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 69: ...JOHNSON CONTROLS FORM NO 6U6K B01E NB EN SECTION 5 TECHNICAL DATA YMAA YMPA0080 0130 WITH HYDRO KIT Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co n...

Page 70: ...mize operation without nuisance high pressure safety cutouts however the system designer must consider potential performance degradation Recommended minimum clearances front to wall 2m rear to wall 2m...

Page 71: ...JOHNSON CONTROLS FORM NO 6U6K B01E NB EN YMAA YMPA0160 0200 WITHOUT HYDRO KIT SECTION 5 TECHNICAL DATA Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co...

Page 72: ...s unit controls will optimize operation without nuisance high pressure safety cutouts however the system designer must consider potential performance degradation Recommended minimum clearances front t...

Page 73: ...73 JOHNSON CONTROLS FORM NO 6U6K B01E NB EN YMAA YMPA0230 0260 WITHOUT HYDRO KIT Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 74: ...rmance YORK s unit controls will optimize operation without nuisance high pressure safety cutouts however the system designer must consider potential performance degradation Recommended minimum cleara...

Page 75: ...ctions allowed above the unit 3 Only one adjacent wall may be higher than the unit The condenser fans are propeller type and are not recommended for use with ductwork filters or other impediments to a...

Page 76: ...ulated when the option selections are changed Whenever the isolator option is ordered the isolators will be shipped loose with the unit Packed with the unit is a mass distribution label indicates the...

Page 77: ...ATES AND WEIGHT SAMPLE PRINTOUT TYPICAL OF THE INFORMATION SUPPLIED IN THE MASS DISTRIBUTION LABEL FIGURE 41 COODINATE LOCATIONS SECTION 5 TECHNICAL DATA Cooke Industries Phone 64 9 579 2185 Email sal...

Page 78: ...andard head 34 D X Y 53 575 2187 575 YMAA YMPA Options Description PIN Conditions Coordinate L1 L2 L3 0045PE Base Model 34 X X Y 307 1161 1193 1161 Single VSD Pump standard head 34 A X Y 307 1161 1193...

Page 79: ...24 225 210 141 0100PE Base Model 34 X kg 223 259 217 221 Single VSD Pump standard head 34 B kg 225 189 127 229 218 144 0130PE Base Model 34 X kg 264 275 233 227 Single VSD Pump standard head 34 B kg 2...

Page 80: ...0 MHS 250 MHS 300 MHS 330 MHS 360 160 180 200 230 250 300 330 360 1568 1764 1960 2254 2450 2940 3234 3528 6 40 7 20 8 00 9 20 10 00 12 00 13 20 14 40 L C W E F H S1 S2 174 140 89 12 5 120 150 M10X20 M...

Page 81: ...MHD Isolators SECTION 5 TECHNICAL DATA MHD 550 MHD 650 MHD 730 MHD 810 550 650 730 810 5390 6370 7154 7938 22 00 26 00 29 20 32 40 L C W E F H S1 S2 206 165 108 12 5 147 172 M12X25 M20X60 MODEL LOAD k...

Page 82: ...PE Base Model 34 X MHD 730 MHD 730 NA Single VSD Pump standard head 34 D MHD 810 MHD 810 NA YMAA YMPA Options Description PIN Conditions L1 L2 L3 0045PE Base Model 34 X MHS 180 MHS 180 NA Single VSD P...

Page 83: ...h isolator installation holes 6 Place the fixing bolt and washer but do not tighten them 7 Ensure the verticality of the isolators and use bolts to fix the bases of the isolators to the level floor Us...

Page 84: ...00 160 180 200 230 250 300 1568 1764 1960 2254 2450 2940 3 20 3 60 4 00 4 60 5 00 6 00 L C W D H S1 S2 196 95 170 170 13 5 M10X30 M20X60 MODEL LOAD kg LOAD N DEFLECTION mm 45 50 VERTICAL RIGIDITY kg m...

Page 85: ...320 LAT2 360 280 320 360 2744 3136 3528 5 60 6 40 7 20 L C W D H S1 S2 230 172 189 210 13 M10X30 M20X60 MODEL LOAD kg LOAD N DEFLECTION mm 45 50 VERTICAL RIGIDITY kg mm OUTER SIZE 2mm LAT2 600 LAT2 72...

Page 86: ...e VSD Pump standard head 34 D LAT2 800 LAT2 800 NA YMAA YMPA Options Description PIN Conditions L1 L2 L3 0045PE Base Model 34 X LAT 180 LAT 180 NA Single VSD Pump standard head 34 A LAT 200 LAT 160 LA...

Page 87: ...pment line up with isolator installation holes 6 Place the fixing bolt and washer but do not tighten them 7 Ensure the verticality of the isolators and use bolts to fix the bases of the isolators to t...

Page 88: ...olators JD 160 JD 200 JD 240 JD 300 160 200 240 300 1568 1960 2352 2940 16 00 20 00 24 00 30 00 L C W D H S 140 83 70 105 15 M12X30 MODEL LOAD kg LOAD N DEFLECTION mm 6 12 VERTICAL RIGIDITY kg mm OUTE...

Page 89: ...150 00 175 00 200 00 L C W D H E S 151 97 42 119 12 16 M12 MODEL LOAD kg LOAD N DEFLECTION mm 2 4 VERTICAL RIGIDITY kg mm OUTER SIZE 2mm Technical Data Type JR Isolators JR 600 JR 700 JR 800 P 95 NEOP...

Page 90: ...800 NA 0260PE Base Model 34 X JR 800 JR 800 NA Single VSD Pump standard head 34 D JR 800 JR 800 NA YMAA YMPA Options Description PIN Conditions L1 L2 L3 0045PE Base Model 34 X JD 200 JD 200 NA Single...

Page 91: ...nting holes The isolator base be installed on a level surface Leveling all isolator bases to the same elevation 5 Place equipment on top of isolators making sure that mounting holes of the equipment l...

Page 92: ...RM NO 6U6K B01E NB EN JOHNSON CONTROLS 92 SECTION 5 TECHNICAL DATA THIS PAGE INTENTIONALLY LEFT BLANK Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co...

Page 93: ...ice valves are set correctly OPEN Compressor Oil The units are charged with sufficient oil to ensure the effective and reliable operation in full envelope However the units may need additional oil cha...

Page 94: ...of these limits is undesirable and could cause damage If mains power must be switched OFF for extended maintenance or an extended shutdown period the com pressor suction and discharge service stop va...

Page 95: ...leaks 4 Open suction line ball valve and discharge line ball valve for each system 5 If hydro kit is selected check for the wirings between pump and control panel 6 If the water pump is field install...

Page 96: ...e the measurement between terminals The voltage should be 400VAC 10 3 Check for the communications between control panel HMI fan and VSD driver Make sure no fault displays occur 4 Access into Service...

Page 97: ...d from a temperature pressure chart 1 Record the liquid line pressure and its corresponding temperature liquid line tempera ture and subcooling below After the subcooling is verified the suction super...

Page 98: ...cal expansion valve in the liquid line between condenser coil and cooler The device will automatically adjust the steps to satisfy refrigerant flow demand based on the difference between actual and ta...

Page 99: ...pressure setpoint Manual control mode The speed of the pump can be kept to a constant speed between nmin and nmax Manual control mode deactivates all other control modes PID control If the aforementio...

Page 100: ...value Move to max pump curve along control curve then horizontally to the left read off setpoint HS and set the pump to this value Setting range Hmin Hmax See pump curves e g on data sheet Hmin Hmax S...

Page 101: ...as p v with a delivery head of 20m To increase or decrease the duty point of the pump press the red button for 2 seconds to enter the navigation menu and make corresponding adjustments Refer to the o...

Page 102: ...is required before the window comes out as shown below The default privilege level of operation is Visitor at the first startup and only part of the parameters are visible The interface is divided int...

Page 103: ...Defrost Temp Ambient Temp 0 41 Limited Hours 6 Heat LT Setpoint 24 Defrost Temp Ambient Temp 0 42 Cooling Min Ambient Temp Limit 7 Noise Reduction 25 Defrost Time LimitDefrost Interval 43 Heating Max...

Page 104: ...load 47 Ckt1 Oil Heater 8 Unit Loading 28 Ckt1 LPS 48 Fault Output 9 Chiller Return Temperature 29 Chiller WFS 49 Chiller Pump 10 Ambient Temperature 30 Cool Heat Switch 50 Water Heater 11 Ckt1 Coil T...

Page 105: ...ult is a systematic one Detailed information is accessible by pressing the faults except for communication fault between HMI and the units Information System fault Chiller Status Opearting Mode Water...

Page 106: ...tware upgrades are available under this menu Elevate permission level to enable more settings TABLE 29 HMI DISPLAY PRIVILEGE LEVELS First Menu Sub Menu Privilege Level HMI HMI Software Version Viewer...

Page 107: ...icon to delete an item Press the Reset Schedule button to clear all schedule settings Holiday Setting The Holiday Setting is used to set specified dates as holidays Choose the dates in the calendar an...

Page 108: ...7 INV Forced Frequency 2 Select Forced EEV 5 Force Command Option 8 Fan1 Motor Forced Speed 3 EEV Returns to Zero 6 DO1 DO32 9 Fan2 Motor Forced Speed SECTION 7 OPTIVIEW LT OPERATION Cooke Industries...

Page 109: ...n hue INTERFACE INTRODUCTION The touch screen wire controller is optional for remote controls of YMAA YMPA units The functions of parameter setting operating status viewing and fault recording are ava...

Page 110: ...the Date and Time setting screen The TIMER and SET icons will flicker while the function is activated Press TIMER to toggle between Year Month Day Hour and Minute Press UP and DOWN icons to modify the...

Page 111: ...s 10 bit of Area 4 Press UP and DOWN for more fault information A maximum of 16 faults can be recorded The setting will terminate if there s no operation for 5 seconds or CANCEL is pressed Running Sta...

Page 112: ...ressure drops below the limitations listed in Table 31 Loading may reoccur after suction pressure rises above the unload point and a period of one energy control cycle TABLE 31 LP LOADING PREVENTION L...

Page 113: ...RPS revolution per second Cooling Heating Fixed Speed SYS 6 2 6 6 Inverter SYS 7 8 7 8 The ratio limitations are listed in Table 36 when unload is mandatory TABLE 36 COMPRESS RATIO UNLOAD LIMITATIONS...

Page 114: ...eating mode the control parameters will locate in Load region thus the lead compressor on the lead system will be energized Upon energizing any compressor the 40 second Anti Coincidence Tw are applied...

Page 115: ...e leaving hot liquid setpoint is programmable from 20 C to 55 C In cooling mode the return chilled liquid setpoint is programmable from 10 C to 25 C in water chilling mode and from 7 C to 25 C in glyc...

Page 116: ...ure setpoints to match the required cooling or heating load as ambient temperature changes Four liquid temperature setpoints in cooling and five setpoints in heating are programmable to formulate the...

Page 117: ...ile loading compressors are listed as follows 1 Idle inverter compressor 2 Running inverter system with load lower than 60 of full system load 3 Idle compressor in tandem fixed speed system with one c...

Page 118: ...e difference between coil temperature and ambient temperature indirectly indicates the formation of frost at the surface of the coil The value can be set in the range of 10 to 0 C with a recommended s...

Page 119: ...r is fitted with two crankcase heaters which will be powered on when ambient temperature drops below 20 C The heaters are connected to DO6 of IPU3 through the terminals AUXILIARY HEATER CONTROL The fi...

Page 120: ...perature Y Y Y Y Y Y AI6 System leaving liquid temperature Y Y Y Y Y Y AI7 SYS1 suction temperature Y Y Y Y Y Y AI8 SYS2 suction temperature N N Y Y Y Y AI9 SYS1 Compressor discharge temperature 1 Y Y...

Page 121: ...ROUBLESHOOTING Port Definition Heat Pump Cooling Only Heat Pump Cooling Only Heat Pump Cooling Only DIGITAL OUTPUTS DO1 SYS1 fan motor Y Y Y Y Y Y DO3 SYS1 compressor 1 Y Y Y Y Y Y DO4 SYS1 compressor...

Page 122: ...Block Low Suction Pressure Fault 1 Suction service valve not open or valve defective 2 Low refrigerant charge 3 Fouled or clogged BPHE 4 EEV defective 5 Reduced flow of chilled 6 Defective suction pr...

Page 123: ...mand not great enough 2 Defective water temperaturesensor 3 Contactor Overload failure 4 Driver failure for inverter compressor 5 Compressor failure 1 No Problem Consult Installation Manual to aid in...

Page 124: ...rcise care when cleaning the coil so that the coil fins are not damaged OPERATING PARAMETERS Regular checks of the system should be performed to ensure that operating temperatures and pressures are wi...

Page 125: ...N 11 MAINTENANCE High Pressure Dual Relief Valves Low Pressure Dual Relief Valves High Pressure Dual Relief Valves High Pressure Dual Relief Valves Low Pressure Dual Relief Valves Low Pressure Dual Re...

Page 126: ...Relief Valves Low Pressure Dual Relief Valves High Pressure Dual Relief Valves Low Pressure Dual Relief Valves FIGURE 47 LOCATIONS OF DUAL RELIEF VALVES YMAA YMPA0160 0200 SECTION 11 MAINTENANCE Cooke...

Page 127: ...ow Pressure Dual Relief Valves Low Pressure Dual Relief Valves Low Pressure Dual Relief Valves High Pressure Dual Relief Valves FIGURE 48 LOCATIONS OF DUAL RELIEF VALVES YMAA YMPA0230 260 SECTION 11 M...

Page 128: ...Degree Unit Step Actual EEV Opening Degree Register value 7 Fan Speed Unit RPM Actual Fan Speed Register value 8 Compressor Speed Unit 0 1 RPS Actual Compressor Speed Register value 10 9 Access Mecha...

Page 129: ...1 3 13 WT Pulldown Rate 3 6 16 14 0 6 14 3 6 16 16 99 NO Short Name BACnet Object Name Function Code Register Address Note System Setpoints 1 Chiller ON OFF 3 100 0 OFF 1 ON 2 System Status 3 101 0 C...

Page 130: ...otor fault 3 Bit2 1 Fault 22 Ckt1 HPS and Comp1 2 overload 3 Bit3 1 Fault 23 Ckt1 LPS 3 Bit4 1 Fault 24 Chiller WFS 3 Bit5 1 Fault 25 Cooling Heating mode 3 Bit6 0 Cooling 1 Heating 26 Start Stop mode...

Page 131: ...kt2 Comp2 3 bit13 1 ON 1 OFF 49 Ckt1 FWV 3 bit14 1 ON 1 OFF 50 Ckt2 FWV 3 bit15 1 ON 1 OFF 51 Ckt1 EEV 3 1057 52 Ckt2 EEV 3 1058 53 Ckt1 Fan Speed 3 1065 54 Ckt2 Fan Speed 3 1066 55 Dial switch Status...

Page 132: ...Accu Inlet temp sensor fault 8A Bit7 1 Fault Unit Bit8 Ckt1 Comp1 DLT sensor fault 9A Bit8 1 Fault Unit Bit9 Ckt1 Comp2 DLT sensor fault 10A Bit9 1 Fault Unit Bit10 Ckt2 Comp1 DLT sensor fault 11A Bit...

Page 133: ...it5 1 Fault Bit6 7d Bit6 1 Fault Bit7 External interlock fault 8d Bit7 1 Fault System Bit8 Power fault 9d Bit8 1 Fault Unit Bit9 Ckt2 HPS fault Comp 1 or 2 overload fault 10d Bit9 1 Fault Unit Bit10 C...

Page 134: ...ooling 11E Bit10 1 Fault Unit Bit11 12E Unit Bit12 Unit high LWT in heating 13E Bit12 1 Fault Unit Bit13 14E Unit Bit14 Unit low LWT in heating 15E Bit14 1 Fault Unit Bit15 16E Unit Fault Word 6 Bit0...

Page 135: ...7p Bit7 8p Bit8 9p Bit9 10p Bit10 11p Bit11 12p Bit12 13p Bit13 14p Bit14 15p Bit15 16p Fault Word 8 Bit0 1q Bit1 2q Bit2 Ckt1 High pressure alarm 3q Bit2 1 Fault Unit Bit3 Ckt2 High pressure alarm 4q...

Page 136: ...r checkout failure 105 bit10 bit9 bit8 Bus undervoltage fault 108 bit7 Bus overvoltage fault 109 bit6 Precharge fault 110 bit5 FOCx APFCx over temp fault 111 bit4 Current sensor fault 112 bit3 Open ph...

Page 137: ...es 410 680 F 0 1 50 200 C 0 1 AV3 Heat LWT Setpoint Float Yes 680 1310 F 0 1 200 550 C 0 1 AV4 Noise Reduction Boolean Yes None 1 None 1 BV1 Fault Restore Boolean Yes None 1 None 1 BV2 Cooling Control...

Page 138: ...Unit Network Status 1 16 Unsigned No None 1 None 1 AV104 Unit Fault Status 1 16 Unsigned No None 1 None 1 AV109 Chiller EWT Float No F 0 1 C 0 1 AV110 Chiller LWT Float No F 0 1 C 0 1 AV111 Ambient T...

Page 139: ...T Float No F 0 1 C 0 1 AV1026 Ckt1 Suct Temp Float No F 0 1 C 0 1 AV1027 Ckt2 Suct Temp Float No F 0 1 C 0 1 AV1028 Ckt1 Comp1 DLT Float No F 0 1 C 0 1 AV1029 Ckt1 Comp2 DLT Float No F 0 1 C 0 1 AV103...

Page 140: ...peed Unsigned No RPM 1 RPM 1 AV1066 Dial Switch Status Unsigned No None 1 None 1 AV1073 INV Comp Freq Unsigned No Hz 0 1 Hz 0 1 AV1080 Fault Status 1 Unsigned No None 1 None 1 AV1155 Fault Status 2 Un...

Page 141: ...RM NO 6U6K B01E NB EN PRESSURE TRANSDUCER DIAGRAM Low Pressure Transducer High Pressure Transducer SECTION 11 MAINTENANCE Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www...

Page 142: ...eed 800 RPM 0 0 0 1 150 150 2 200 200 3 250 250 4 300 300 5 350 350 6 400 400 7 450 450 8 500 490 9 550 530 10 600 570 11 650 610 12 700 650 13 750 690 14 800 730 15 850 770 SECTION 11 MAINTENANCE Coo...

Page 143: ...20 17 170 250 24 240 1260 18 180 260 23 230 1300 19 190 270 22 220 1340 20 200 290 21 210 1380 21 210 300 20 200 1420 22 220 320 19 190 1460 23 230 340 18 180 1510 24 240 350 17 170 1550 25 250 370 16...

Page 144: ...480 2910 49 490 2980 50 500 3050 51 510 3120 52 520 3200 53 530 3270 54 540 3350 55 550 3430 56 560 3510 57 570 3590 58 580 3670 59 590 3750 60 600 3840 61 610 3920 62 620 4010 63 630 4100 64 640 4190...

Page 145: ...145 JOHNSON CONTROLS FORM NO 6U6K B01E NB EN THIS PAGE INTENTIONALLY LEFT BLANK Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 146: ...Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 147: ...Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 148: ...ohnsoncontrols com Subject to change without notice Printed in China ALL RIGHTS RESERVED Form 6U6K B01E NB EN Issue Date February 26 2018 Supersedes 6U6K B01E NA EN SAP NO 5414211 Printed on recycled...

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