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5402847-UIM-A-0917

4

Johnson Controls Unitary Products

INSPECTION

As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s freight bill. A separate request for
inspection by the carrier’s agent should be made in writing. Also, before
installation, the unit should be checked for screws or bolts which may
have loosened in transit. There are no shipping or spacer brackets
which need to be removed from the interior of this unit.

FURNACE LOCATION AND CLEARANCES

The furnace shall be located using the following guidelines:

1.

Where a minimum amount of air intake/vent piping and elbows will
be required.

2.

As centralized with the air distribution as possible.

3.

Where adequate combustion air will be available (particularly when
the appliance is not using outdoor combustion air).

4.

Where it will not interfere with proper air circulation in the confined
space.

Installation in freezing temperatures:

1.

Furnace shall be installed in an area where ventilation facilities pro-
vide for safe limits of ambient temperature under normal operating
conditions.

2.

Do not allow return air temperature to be below 55ºF (13

°

C) for

extended periods. To do so may cause condensation to occur in the
main heat exchanger, leading to premature heat exchanger failure.

Clearances for access/service:

Ample clearances should be provided to permit easy access to the unit.
The following minimum clearances are recommended:

1.

Twenty-four (24) inches (61 cm) between the front of the furnace
and an adjacent wall or another appliance, when access is required
for servicing and cleaning.

2.

Eighteen (18) inches (46 cm) at the side where access is required
for passage to the front when servicing or for inspection or replace-
ment of flue/vent connections.

In all cases, accessibility clearances shall take precedence over clear-
ances for combustible materials where accessibility clearances are
greater.

Installation in a residential garage:

A gas-fired furnace for installation in a residential garage must be
installed so the burner(s) and the ignition source are located not less
than 18 inches (46 cm) above the floor, and the furnace must be located
or protected to avoid physical damage by vehicles.

FOR FURNACES INSTALLED IN THE COMMON-

WEALTH OF MASSACHUSETTS ONLY

For all side wall horizontally vented gas fueled equipment installed in
every dwelling, building or structure used in whole or in part for resi-
dential purposes, including those owned or operated by the Com-
monwealth and where the side wall exhaust vent termination is less
than seven (7) feet above finished grade in the area of the venting,
including but not limited to decks and porches, the following require-
ments shall be satisfied:

1.

INSTALLATION OF CARBON MONOXIDE DETECTORS. 

At

the time of installation of the side wall horizontal vented gas
fueled equipment, the installing plumber or gasfitter shall
observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the floor level where the
gas equipment is to be installed. In addition, the installing
plumber or gasfitter shall observe that a battery operated or hard
wired carbon monoxide detector with an alarm is installed on
each additional level of the dwelling, building or structure served
by the side wall horizontal vented gas fueled equipment. It shall
be the responsibility of the property owner to secure the services
of qualified licensed professionals for the installation of hard
wired carbon monoxide detectors

a. In the event that the side wall horizontally vented gas fueled

equipment is installed in a crawl space or an attic, the hard
wired carbon monoxide detector with alarm and battery back-
up may be installed on the next adjacent floor level.

b. In the event that the requirements of this subdivision can not

be met at the time of completion of installation, the owner shall
have a period of thirty (30) days to comply with the above
requirements; provided, however, that during said thirty (30)
day period, a battery operated carbon monoxide detector with
an alarm shall be installed.

2.

APPROVED CARBON MONOXIDE DETECTORS. 

Each carbon

monoxide detector as required in accordance with the above pro-
visions shall comply with NFPA 720 and be ANSI/UL 2034 listed
and IAS certified.

3.

SIGNAGE. 

A metal or plastic identification plate shall be perma-

nently mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with the
exhaust vent terminal for the horizontally vented gas fueled heat-
ing appliance or equipment. The sign shall read, in print size no
less than one-half (1/2) inch in size, “GAS

 VENT DIRECTLY

BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”

.

4.

INSPECTION. 

The state or local gas inspector of the side wall

horizontally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector observes car-
bon monoxide detectors and signage installed in accordance
with the provisions of 248 CMR 5.08(2)(a)1 through 4.

 WARNING

Improper installation in an ambient below 32ºF (0.0°C) could create a
hazard, resulting in damage, injury or death.

!

Table 1: 

Unit Clearances to Combustibles (All Dimensions in Inches, and All Surfaces Identified with the Unit in an Upflow Configuration)

Application

Top

Front

Rear

Left Side

Right Side

Flue

Floor/ 

Bottom

Closet

Alcove

Attic

Line 

Contact

In. (cm)

In. (cm)

In. (cm)

In. (cm)

In. (cm)

In. (cm)

Upflow

1 (2.5)

1 (2.5)

0 (0.0)

0 (0.0)

0 (0.0)

6 (15.2)

Combustible

Yes

Yes

Yes

No

Upflow B-Vent

1 (2.5)

1 (2.5)

0 (0.0)

0 (0.0)

0 (0.0)

1 (2.5)

Combustible

Yes

Yes

Yes

No

Downflow

1 (2.5)

1 (2.5)

0 (0.0)

0 (0.0)

0 (0.0)

6 (15.2)

1 (25.4)

1

1. Special floor base or air conditioning coil required for use on combustible floor.

Yes

Yes

Yes

No

Downflow B-Vent

1 (2.5)

1 (2.5)

0 (0.0)

0 (0.0)

0 (0.0)

1 (2.5)

1 (25.4)

1

Yes

Yes

Yes

No

Horizontal

1 (2.5)

1 (2.5)

0 (0.0)

0 (0.0)

0 (0.0)

6 (15.2)

Combustible

No

Yes

Yes

Yes

2

2. Line contact only permitted between lines formed by the intersection of the rear panel and side panel (top in horizontal position) of the furnace jacket and building 

joists, studs or framing.

Horizontal B-Vent

1 (2.5)

1 (2.5)

0 (0.0)

0 (0.0)

0 (0.0)

1 (2.5)

Combustible

No

Yes

Yes

Yes

2

Summary of Contents for TM8V C Series

Page 1: ...les All Dimensions in Inches and All Surfaces Identified with the Unit in an Upflow Configuration 4 Coil Projection Dimensions PC Series Coils 6 Cabinet and Duct Dimensions 9 Recommended Filter Sizes...

Page 2: ...provided that the tubes are lifted at the front of the heat exchangers where attached to the vestibule panel Do not use the top return bend of the heat exchangers as lift ing points as the tubes may...

Page 3: ...e National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 or for only the NFGC contact the American Gas Association 400 N Capital N W Washington DC 20001 or www NFPA org CANADA NSCN...

Page 4: ...ide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a battery o...

Page 5: ...all be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order to use the flanges re...

Page 6: ...furnace A mounting plate supplied with every coil should always be installed on the side desig nated as top side See Figures 4 5 FURNACE ASSEMBLY PC SERIES COILS Dimension C should be at least 2 3 of...

Page 7: ...r installation RESIDENTIAL AND MODULAR HOME UPFLOW RETURN PLENUM CONNECTION Return air may enter the furnace through the side s or bottom depend ing on the type of application Return air may not be co...

Page 8: ...mum clearance between the front of the furnace and the support rods or straps All six suspension points must be level to ensure proper and quiet fur nace operation When suspending the furnace use a se...

Page 9: ...Y END C 24 38 20 5 B Gas Pipe Entry Thermostat Wiring 33 A 5 Electrical Entry Vent Connection Outlet Vent Connection Outlet 4 Diameter Outlet Vent Connection Table 3 Cabinet and Duct Dimensions BTUH k...

Page 10: ...he type of gas approved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figure 15 FIGURE 13 Side Return Cutout Markings IMPORTANT S...

Page 11: ...2742 2743 3048 Gas Heating Value BTU cu ft 800 3 5 3 5 3 5 Gas Heating Value MJ cu m 29 8 0 87 0 87 0 87 850 3 5 3 5 3 5 31 7 0 87 0 87 0 87 900 3 5 3 5 3 5 33 5 0 87 0 87 0 87 950 3 5 3 5 3 3 35 4 0...

Page 12: ...l thermostat and outdoor A C or heat pump using either conventional low voltage 24 VAC thermo stat wiring OR using four wire digital communications wiring To use conventional low voltage wiring see th...

Page 13: ...h may be connected to the FLT SWT terminals on the control board This feature is only functional when used with the Com munication Control It is intended for use with a water overflow switch Auxiliary...

Page 14: ...to Communication Control Installation Man ual LOW VOLTAGE CONTROL WIRING CONNECTIONS Install the field supplied thermostat by following the instructions that come with the thermostat With the thermost...

Page 15: ...s for all UPG equipment refer to Low Voltage System Wiring document available on line at www upgnet com in the Product Catalog Section FIGURE 21 Thermostat Chart Single Stage Air Conditioner with Two...

Page 16: ...ls Unitary Products FIGURE 22 Thermostat Chart Single Stage Heat Pump with Two Stage Variable Speed Furnace Y Y2 TM8V W1 Room thermostat or external fossil fuel kit must be used to control fossil fuel...

Page 17: ...5402847 UIM A 0917 Johnson Controls Unitary Products 17 FIGURE 23 Thermostat Chart Two Stage Air Conditioner with Two Stage Variable Speed Furnace A0918 001 TM8V S1 THXU280 W1 TMLV...

Page 18: ...02847 UIM A 0917 18 Johnson Controls Unitary Products FIGURE 24 Thermostat Chart Two Stage Heat Pump with Two Stage Variable Speed Furnace Hot Heat Pump or Conventional TM8V S1 THXU280 W1 A0919 001 TM...

Page 19: ...rate appliance designed to burn solid fuel It is recommended that the appliance is installed in a location where the space temperature is 32 F 0 C or higher If the appliance is installed in a locatio...

Page 20: ...no dimen sion smaller than 0 25 0 64 cm 3 A manually operated damper or manually adjustable louvers are not permitted for use 4 A automatically operated damper or automatically adjustable lou vers sh...

Page 21: ...onal area as the free area of the air supply inlet opening to which it connects 4 The blocking effects of louvers grilles and screens must be given consideration in calculating free area If the free a...

Page 22: ...ng placed into operation while all other appliances connected to the venting system are not in operation 1 Inspect the venting system for proper size and horizontal pitch Determine that there is no bl...

Page 23: ...clocking meter 1 Turn off all other gas appliances and pilots 2 Run furnace for a minimum of 3 minutes in heating operation 3 Measure time in sec for gas meter to complete 1 revolution and note readi...

Page 24: ...Size of Test Dial Seconds For 1 Revolution Size of Test Dial 1 Cu Ft 2 Cu Ft 5 Cu Ft 1 Cu Ft 2 Cu Ft 5 Cu Ft 10 360 720 1800 50 72 144 360 11 327 655 1636 51 71 141 355 12 300 600 1500 52 69 138 346...

Page 25: ...pplies back on and with the burners in operation check for gas leakage around the gas valve pressure port for leakage using an approved non corrosive gas leak detec tion fluid or other non flammable l...

Page 26: ...is dependent upon the panel that covers the blower compartment being in place and properly positioned ROLLOUT SWITCH CONTROLS These controls are mounted on the burner assembly If the temperature in th...

Page 27: ...l run at the speed selected on the FAN SPEED jumpers on the main control board HI COOL LO COOL HI HEAT or LO HEAT When the jumper is in the VS G position the blower will run at 50 of the high cool spe...

Page 28: ...ce will lock out for one hour and then restart 9 RED FLASHES Indicates reversed line voltage polarity grounding problem or reversed low voltage transformer wires Both heating and cooling operations wi...

Page 29: ...3 D A 1013 676 1245 842 1284 842 C C 844 591 1092 765 1130 746 D C HIGH LOW HEAT CFM 060B12 080B12 080C16 Jumper Settings HIGH HEAT LOW HEAT HIGH HEAT LOW HEAT HIGH HEAT LOW HEAT HEAT Tap ADJ Tap 1111...

Page 30: ...L Models Only MISCELLANEOUS ORIFICE BURNER Natural 45 SIGHT GLASS OVAL 2 Req d GASKET FOAM Door 1 5 ft Req d GASKET INTAKE PAN PLUG VENT HOLE BRACKET DOOR WIRING HARNESS FERRULE 3 Req d GROMMET 3 Req...

Page 31: ...of flame during call for heat Hot Neutral reversed OR poor ground neutral Gas valve shorted ON Check blower motor wiring Vent OR termination problem None Slow Green Slow Amber Rapid Amber 4 Amber Ste...

Page 32: ...5402847 UIM A 0917 32 Johnson Controls Unitary Products NOTES...

Page 33: ...Equipment and Accessories Owner Information Equipment Data Furnace Configuration Venting B Vent Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Loc...

Page 34: ...Side Continuous Fan PSC Clean Up Give owner the owner s manual provided Gas Type Explain thermostat use and programming if applicable to owner Cycle Test Operate the furnace through several heating c...

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