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The supply and return air duct systems should be designed for the

CFM and static requirements of the job. They should NOT be

sized to match the dimensions of the duct connections on the unit.

CAUTION: When fastening ductwork to the side duct flanges on

the unit, insert the screws through the duct flanges

only. DO NOT insert the screws through the casing.
Outdoor ductwork must be insulated and waterproofed.

Refer to Figure 9 for information concerning side and bottom

supply and return air duct openings.

FILTERS

1" filters are supplied with each unit. 2" replacement filters may

be used with no modification to the filter racks. Filters must

always be installed ahead of the evaporator coil and must be

kept clean or replaced with same size and type. Dirty filters will

reduce the capacity of the unit and will result in frosted coils or

safety shutdown. Minimum filter area and required sizes are

shown in Table 4.

CONDENSATE DRAIN

Plumbing must conform to local codes. Use a sealing compound

on male pipe threads. Install a condensate drain line from the 3/4"

PVC female connection on the unit to spill into an open drain.

NOTE: The condensate drain line MUST be trapped to pro-

vide proper drainage. See Figure 2.

SERVICE ACCESS

Access to all serviceable components is provided by the

following removable panels:

Compressor compartment

Burner compartment

Blower compartment

Main control box

Filter compartment

Motor access (on units with belt-drive option)

Refer to Figure 9 for location of these access panels.

CAUTION: Make sure that all screws are replaced on the unit

to maintain an air-tight seal.

THERMOSTAT

The room thermostat should be located on an inside wall

approximately 56" above the floor where it will not be subject to

drafts, sun exposure, or heat from electrical fixtures or

appliances. Follow manufacturer's instructions enclosed with

thermostat for general installation procedure. Color coded

insulated wires (#18 AWG) should be used to connect

thermostat to unit. See Figure 3 for wiring details.

NOTE: If the unit has an economizer, remove jumper J1 from

terminals 8 and 10 on the relay board to prevent si-

multaneous operation of the compressor and the

economizer. If you want to energize the compressor

for supplemental cooling during the economizer op-

eration, use a thermostat with two stages of cooling.

POWER AND CONTROL WIRING

Field wiring to the unit must conform to provisions of the National

Electrical Code (NEC) ANSI/NFPA No. 70 and/or local

ordinances. The unit must be electrically grounded in

accordance with the NEC (as specified above) and/or local

codes.
Voltage tolerances which must be maintained at the

compressor terminals during start-up and running conditions

are indicated on the unit Rating Plate and Table 1.
The internal wiring harness furnished with this unit is an

integral part of a UL design certified unit. Field alteration to

comply with electrical codes should not be required.
A disconnect switch should be field provided for the unit. The

switch must be separate from all other circuits. Refer to Figure

9 for installation location. If any of the wire supplied with the unit

must be replaced, replacement wire must be of the type shown

on the wiring diagram.
Electrical lines must be sized properly to carry the load. USE

COPPER CONDUCTORS ONLY. Each unit must be wired

with a separate branch circuit fed directly from the meter panel

and properly protected.

CAUTION: When connecting electrical power and control wir-

ing to the unit, waterproof type connectors MUST

BE USED so that water or moisture cannot be

drawn into the unit during normal operation. The

above waterproofing conditions will also apply

when installing a field-supplied disconnect switch.

Refer to Figure 3 for typical field wiring and to the appropriate unit

wiring diagram for control circuit and power wiring information.

BLOWER SPEED SELECTION

Three blower motor speeds are available on the direct-drive

units. The speed selection for the direct-drive units is

determined by the CFM and ESP requirements of the

applications. All units with belt-drive option have an adjustable

motor pulley to achieve the above conditions.
All direct-drive units with 208/230 voltage are shipped with the

wire labeled #116 connected to the “HIGH” speed tap on the

blower motor. If a lower blower motor speed is desired, this wire

should be moved to the “MED” or “LOW” speed tap on the

motor for the speed desired.
All direct-drive units with 460 and 575 voltage are shipped with

the wire labeled #116 connected to the “HIGH” speed tap on

the blower motor. If the medium speed is required, connect

wire #116 to the “MED” speed tap and the blue motor lead to

the “HIGH” speed tap. If the low speed is required, connect wire

#116 to the “LOW” speed tap, the blue motor lead to the “HIGH”

speed tap and the orange motor lead to the “MED” speed tap.

COMPRESSORS

On some units the compressor is mounted on springs which

have been tightened down for shipment only.
After this unit is installed, back out the compressor bolts until

the sleeve clears the top grommet.

CAUTION:  Do Not loosen compressor mounting bolts.

COMBUSTION DISCHARGE

The products of combustion are discharged horizontally

through a screened opening on the gas heat access panel.

035-14832-003-A-0204

4

Unitary Products Group

FIG. 2

- RECOMMENDED DRAIN PIPING

Input

Capacity,

(Mbh)

Output

Capacity,

(Mbh)

Available

on

Models

Gas Rate

1

(Ft.

3

/Hr.)

Temp. Rise

°

F

At Full Input

2

Min.

Max.

50

40

3 Ton

47

15

45

75

60

4 Ton

70

25

55

100

79

3/5 Ton

93

40/25

70/55

125

99

4/5 Ton

116

45/35

75/65

NOTE: Gas Heaters are shipped available for natural gas, but can be converted to L.P. with

Kit Model No. 1NP0434. All furnaces meet the latest California seasonal efficiency

requirements.

1Based on 1075 Btu/Ft

3

.

2The air flow must be adjusted to obtain a temperature rise within the range shown.

TABLE 2

- GAS HEAT APPLICATION DATA

Summary of Contents for SUNLINE PLUS D2EG 048

Page 1: ...g of replacement parts on this equipment All forms referenced in this instruction may be ordered from Standard Register Toll Free Tel 877 318 9675 Fax 877 379 7920 APPROVALS Design certified by CGA and UL listed as follows 1 For use as a forced air furnace with cooling unit 2 For outdoor installation only 3 Forinstallationdirectlyoncombustibleflooringor intheU S A on wood flooring or Class A B or ...

Page 2: ...Air Conditioner Air Cooled PRODUCT IDENTIFIER EG High Efficiency Gas Electric VOLTAGE CODE 06 208 230 1 60 25 208 230 3 60 46 460 3 60 58 575 3 60 NOMINAL GAS HEATING OUTPUT CAPACITY 036 3 Ton 048 4 Ton 060 5 Ton 0 0 3 0 6 2 5 FACTORY INSTALLED HEAT N Natural Gas NOMINAL COOLING CAPACITY 040 40 MBH 060 60 MBH 079 79 MBH 099 99 MBH MAINTENANCE TROUBLESHOOTING Normal Maintenance 17 Cleaning Flue Pas...

Page 3: ...Do not remove any packaging until the unit is near the place of installation Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails Spreaders whose length exceeds the largest dimension across the unit MUST be used across the top of the unit BEFORE LIFTING A UNIT MAKE SURE THAT ITS WEIGHT IS DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT WILL LIFT EVENLY Units...

Page 4: ...sign certified unit Field alteration to comply with electrical codes should not be required A disconnect switch should be field provided for the unit The switch must be separate from all other circuits Refer to Figure 9 for installation location If any of the wire supplied with the unit must be replaced replacement wire must be of the type shown on the wiring diagram Electrical lines must be sized...

Page 5: ...U N I T H A S A N E C O N O M I Z E R R E M O V E J U M P E R J 1 F R O M T E R M I N A L S 8 A N D 1 0 O N T H E R E L A Y B O A R D T O P R E V E N T S I M U L T A N E O U S O P E R A T I O N O F T H E C O M P R E S S O R A N D T H E E C O N O M I Z E R I F Y O U W A N T T O C O N T R O L T H E R E C O N O M I Z E R O N A S E C O N D S T A G E O F C O O L I N G O R H A V E A N D E L E C T R I C ...

Page 6: ...that system at test pressures in excess of 1 2 psig 3 48kPa The furnace must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 48kPa 7 A 1 8 inch NPT plugged tapping accessible for test gage connection must be installed immediately upstream of t...

Page 7: ...er 2 Remove the 1 2 knockout A in the units rear panel located to the right side of the outdoor air opening Insert the two loose wires from inside the unit into the 1 2 bushing provided Insert wires and bushing into knockout Snap bushing into place 3 Mount the outdoor air sensor to the rear panel just below the knockout described in Step 2 Secure with two self drilling screws at dimples B provided...

Page 8: ...13 5 1 COND FAN PROPELLER DIA in FAN MOTOR HP NOM CFM TOTAL 22 4 500 22 4 200 22 4 500 COND COIL ROWS DEEP FINS PER INCH FACE AREA Sq Ft 2 18 17 1 2 18 17 1 2 18 17 1 AIR FILTERS SEE NOTE QUANTITY PER UNIT 14 x 20 x 1 QUANTITY PER UNIT 14 X 25 X 1 TOTAL FACE AREA sq ft 2 1 6 3 2 1 6 3 2 1 6 3 CHARGE REFRIGERANT 22 lbs oz 9 12 9 8 9 8 COMPRESSOR QUANTITY PER UNIT HERMETIC TYPE 1 RECPT 1 RECPT 1 SCR...

Page 9: ...53 780 992 815 1034 855 1080 905 NOTE FOR 208 VOLTS MULTIPLY VALUES BY 0 95 INCLUDES ALLOWANCES FOR A WET EVAPORATOR COIL 1 FILTERS AND THE GAS FIRED HEAT EXCHANGERS REFER TO TABLE 8 FOR RESISTANCE VALUES ON APPLICATIONS OTHER THAN GAS ELECTRIC UNITS WITH SIDE DUCT AIRFLOWS MODEL DEG AIR FLOW CFM Available External Static Pressure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 RPM Watts RPM Watts RPM Watt...

Page 10: ...815 925 850 964 880 1001 910 1600 864 770 908 805 948 835 987 870 1500 882 740 926 780 965 830 5 TON SIDE DUCT CONNECTIONS 230 460 575 Volts MODEL DEG AIR FLOW CFM Available External Static Pressure IWG 0 90 1 00 1 10 1 20 1 30 1 40 1 50 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 060 2500 2400 1193 1665 2300 1170 1580 1202 1620 2200 1148 1480 1180 1530 2100 1121 1385 115...

Page 11: ...6 3 4 9 135 130 64 52 0 2 3 2 3 1 4 1 4 5 0 5 0 2 2 2 2 38 6 25 7 13 2 11 4 60 40 20 15 60 40 20 15 060 208 230 1 60 208 230 3 60 460 3 60 575 3 60 187 187 414 518 253 253 504 630 32 1 19 3 10 0 7 9 135 150 73 50 2 3 2 3 1 4 1 4 6 6 6 6 3 3 3 3 49 0 33 0 17 2 14 6 80 50 25 20 80 50 25 20 NOTES 1 Utilization Range A in accordance with ARI Standard 110 2 Dual element time delay type TABLE 10 ELECTRI...

Page 12: ...r motorized Air Damper Left Side Filter Access 24 Less Economizer 36 With Economizer Right Side Cond Coil 24 Below Unit1 20 Above Unit2 72 For Condenser Air Discharge 1 Units may be installed on combustible floors made from wood or class A B or C roof covering material 2 Units must be installed oudoors Overhanging structures or shrubs should not obstruct the outdoor coil nor the fan outlet NOTE A ...

Page 13: ...lose and the blower motor operates INTERMITTENT BLOWER With the room thermostat system switch set to the AUTO or HEAT position and the fan switch set to AUTO the supply air blower will operate after the room thermostat calls for heat and the air in the gas heat compartment has achieved a pre set temeprature When TH1 on the thermostat closes the draft motor relay DMR or DMC is energized The DMR or ...

Page 14: ...e same as listed on the unit nameplate 2 Make sure that the vent and combustion air hoods have been properly installed 14 Unitary Products Group 035 14832 003 A 0204 Units Tons Capacity MBH Limit Control Opens F Input Output 3 4 3 4 5 5 50 75 100 125 100 125 40 60 79 99 79 99 165 165 165 165 165 165 TABLE 12 LIMIT CONTROL SETTING OPERATING INSTRUCTIONS CAUTION This furnace is equipped with an inte...

Page 15: ...red supply air CFM Refer to Table 9 for blower motor and drive data The tension on the belts should be adjusted as shown in Figure 14 Start the supply air blower motor Adjust the resistances in both the supply and the return air duct systems to balance the air distribution throughout the conditioned space The job specifications may require that this balancing be done by someone other than the equi...

Page 16: ...rom Table 14 If the actual input is not within 5 of the furnace rating with allowance being made for the permissible range of the regulator setting replace the orifice spuds with spuds of the proper size NOTE To find the Btu input multiply the number of cubic feet of gas consumed per hour by the Btu content of the gas in your particular locality contact your gas company for this information it var...

Page 17: ...harge outlet periodically to make sure that the buildup of soot and dirt is not excessive If necessary clean to maintain adequate combustion air discharge The manufacture recommends that the furnace system be inspected once a year by a qualified service person CLEANING FLUE PASSAGES AND HEATING ELEMENTS With proper combustion adjustment the heating element of a gas fired furnace will seldom need c...

Page 18: ... DMC is pulled in d If the DMR or DMC relay is pulled in check for a loose line voltage connection e If the DMR or DMC relay is not pulled in check for 24 volts at the DMR or 24 volts at TMC G terminal coil If 24 volts is present replace the DMR or DMC relay If 24 volts is not present check for a loose 24 volt connec tion back to the relay board and check the connections from the room thermostat t...

Page 19: ...volts across terminals MV and COMMON terminals If no voltage is detected replace the ignitor control If voltage is pres ent replace the gas valve 8 Furnace lights with roll out or one burner has delayed igni tion a Make sure that the pilot burner is aligned properly with the carryover as described in PILOT CHECKOUT b Make sure that the carryovers on adjoining burners are screwed fast and are level...

Page 20: ... 0204 Supersedes 035 14832 002 A 0302 Unitary Products Group 5005 York Drive Norman Oklahoma 73069 Subject to change without notice Printed in U S A Copyright by York International Corporation 2004 All Rights Reserved ...

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