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5285473-UIM-E-1217

Johnson Controls Unitary Products

15

NOTES:

1. The pressure drop through the economizer is greater for 100% outdoor air 

than for 100% return air. If the resistance of the return air duct is less than 
0.25 IWG, the unit will deliver less CFM during full economizer operation. 
Filter pressure drop based on standard filter media tested at velocities not 
to exceed 300 ft/min.

SECTION VI: OPERATION

The unit is controlled by a conventional heating/cooling thermostat. 

If an electronic thermostat is used, make sure it has a common connec-
tion. DO NOT use a power stealing thermostat.

The unit has two stages of gas heat, and two stages of electric cooling.
The unit may be controlled using a single stage heat / single stage cool
(1H/1C) thermostat, but the second stage cooling is not available
unless the unit control is physically wired for full capacity cooling opera-
tion. For optimum performance, it is recommend to use a two stage
heat / two stage cool (2H/2C) thermostat.

HEATING SEQUENCE OF OPERATION

Heating

The control board begins a call for heat when W1 is energized (con-
nected to R).

The control checks to see if the pressure switch is open. If the pressure
switch is closed, the control board flashes “2” on the LED and waits
indefinitely for it to open. When the pressure switch is sensed as open,
the control begins pressure switch proving period. If the call for heat is
removed, the control goes back to Standby.

The unit control contains a built in 2

nd

 stage heating “HI HEAT DELAY”

jumper that can automatically stage up to full capacity heating operation
based on first stage heating call timing. Built in heating stage up selec-
tion is a OFF, 10, 15, or 20 minute timer. Based on HI HEAT DELAY
jumper selection, the control is automatically staged up to high heat
during a call for low heat on the W1 input terminal. This timing starts
over with each new call for heat. Regardless of HI HEAT DELAY jumper
setting if anytime the control is operating in low heat (W1) and a 24 VAC
signal is received on the high heat input (W2), the control is staged up
to full capacity heating operation. When using the built in HI HEAT
DELAY feature and the control has staged up to full capacity heating,
the unit remains in full capacity heating until the call for heat on the W1
input is terminated. If using a two stage heating thermostat, set the HI
HEAT DELAY jumper to the OFF position.

Pressure Switch Proving

The control board energizes the induced draft motor and waits for the
pressure switch to close. When the pressure switch closes, the control
begins Pre-purge period. If the call for heat is removed, the control de-
energizes the inducer without post-purge and returns to standby.

If the pressure switch does not close within 5 seconds of inducer ener-
gizing, the control board flashes “3” on the LED. If the pressure switch
does not close within 60 seconds of inducer energizing, the control
shuts off the inducer for 60 seconds, then energizes the inducer for
another 60 seconds in an attempt to close the pressure switch. This
cycle continues indefinitely until either the pressure switch is proved
closed, or the call for heat ends.

Pre-purge

The control board monitors the pressure switch and ensures it remains
closed during pre-purge. If the pressure switch opens, the control goes
back to pressure switch proving mode. The control waits for a 15 sec-
ond pre-purge period, then begins the ignition trial.

Ignition Trial Period

The control board energizes the gas valve and spark outputs for a 5
second Ignition trial. The control de-energizes the spark when flame is
sensed and enters a flame stabilization period. 

The unit control establishes flame in HI HEAT mode. If a call for heating
is only present on the first stage heating (W1) input, the control
switches to first stage heat after 10 seconds of flame. If there is a heat
call on the first and second stage input (W1 + W2), the control remains
in high heat mode. 

If flame is not established within the ignition trial period, the control de-
energizes the spark and gas valve and begins an inter-purge period
before attempting another ignition trial.

If the call for heat is removed during an ignition trial period, the control
immediately de-energizes spark and gas. The control runs the inducer
motor through a post purge period before de-energizing.

If the pressure switch opens during an ignition trial period, the control
immediately de-energizes spark and gas. The control begins pressure
switch proving before an inter-purge and reignition attempt.

Table 12: 

Additional Static Resistance

Size (Tons)

CFM

Wet Indoor Coil

Economizer

Filter/Frame Kit

036 (3.0)

700

0.01

0.00

0.04

800

0.02

0.01

0.06

900

0.03

0.01

0.08

1000

0.04

0.01

0.10

1100

0.05

0.01

0.13

1200

0.06

0.02

0.16

1300

0.07

0.03

0.17

1400

0.08

0.04

0.18

042 (3.5)

1100

0.02

0.02

0.04

1200

0.03

0.02

0.04

1300

0.04

0.02

0.05

1400

0.05

0.03

0.05

1500

0.06

0.04

0.06

1600

0.07

0.04

0.07

1700

0.07

0.04

0.08

1800

0.08

0.04

0.09

1900

0.09

0.05

0.10

2000

0.09

0.05

0.11

048 (4.0)

1100

0.02

0.02

0.04

1200

0.03

0.02

0.04

1300

0.04

0.02

0.05

1400

0.05

0.03

0.05

1500

0.06

0.04

0.06

1600

0.07

0.04

0.07

1700

0.07

0.04

0.08

1800

0.08

0.04

0.09

1900

0.09

0.05

0.10

2000

0.09

0.05

0.11

060 (5.0)

1100

0.02

0.02

0.04

1200

0.03

0.02

0.04

1300

0.04

0.02

0.05

1400

0.05

0.03

0.05

1500

0.06

0.04

0.06

1600

0.07

0.04

0.07

1700

0.07

0.04

0.08

1800

0.08

0.04

0.09

1900

0.09

0.05

0.10

2000

0.09

0.05

0.11

Summary of Contents for PCG6B42

Page 1: ...Feet Per Hour 20 SECTION I GENERAL INFORMATION These are electric cooling gas heating units designed for outdoor instal lation Only gas piping electric power and duct connections are required for ins...

Page 2: ...ation in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids i...

Page 3: ...stallation only 2 Condenser coils must have an unlimited supply of air Where a choice of location is possible position the unit on either north or east side of building 3 Suitable for mounting on roof...

Page 4: ...the spreader bars exceed the largest dimension across the unit Units may be moved or lifted with a forklift Slotted openings in the base rails are provided for this purpose WARNING Do not permit over...

Page 5: ...rances1 2 Direction Distance in Direction Distance in Top3 36 Power Entry Right Side 36 Side Opposite Ducts 36 Left Side 24 Duct Panel 0 Bottom4 1 NOTES 1 A 1 clearance must be provided between any co...

Page 6: ...is required Filters must always be used and must be kept clean When filters become dirt laden insufficient air is delivered by the blower the unit efficiency is decreased operating costs are increased...

Page 7: ...uld be field provided for the unit If any of the wire supplied with the unit must be replaced replacement wire must be of the type shown on the wiring diagram Electrical service must be sized properly...

Page 8: ...stages 2 2 2 2 2 2 2 2 2 2 Temperature Rise Range High Fire F 40 70 40 70 40 70 40 70 Temperature Rise Range Low Fire F 25 55 25 55 25 55 25 55 Max Static Pressure w c 0 5 0 5 0 5 0 5 Max Outlet Air T...

Page 9: ...value should be checked with the local gas utility Direct Drive Indoor Fan Data Fan Size Inch 11 x 10 11 x 10 11 x 10 11 x 10 Type Centrifugal Centrifugal Centrifugal Centrifugal Motor HP each 1 2 3...

Page 10: ...imum capacity of pipe in cubic feet of gas per hour based upon a pres sure drop of 0 3 inch water column and 0 6 specific gravity gas Length In Feet Nominal Inches Iron Pipe Size 1 2 3 4 1 1 1 4 10 13...

Page 11: ...nches WC 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM 36065 High Cool A 1371 1354 1303 1257 1209 1148 1084 1008 934 878 B 1293 1246 1206 1152 1098 1028 938...

Page 12: ...1645 1612 1572 1520 1477 1419 1384 1327 B 1506 1468 1441 1404 1358 1302 1259 1203 1159 1101 C 1322 1278 1238 1191 1138 1077 1030 975 920 859 D 1251 1205 1157 1107 1051 987 938 884 824 761 Low Heat A 1...

Page 13: ...0 872 810 High Heat A 2114 2046 1974 1914 1874 1815 1745 1696 1645 1582 B 1982 1930 1887 1844 1806 1752 1697 1643 1604 1545 C 1785 1746 1720 1687 1647 1596 1551 1494 1459 1402 D 1614 1578 1554 1520 14...

Page 14: ...0 1232 1181 1135 C 1410 1361 1307 1255 1204 1155 1100 1044 992 938 D 1323 1270 1213 1156 1104 1052 993 933 880 821 Low Heat A 1594 1553 1507 1462 1415 1369 1321 1274 1223 1178 B 1323 1270 1213 1156 11...

Page 15: ...oved the control de energizes the inducer without post purge and returns to standby If the pressure switch does not close within 5 seconds of inducer ener gizing the control board flashes 3 on the LED...

Page 16: ...trol faults reset after 60 minutes or power interruption Cooling operations are available during a heating lockout High Temperature Limit Switch Any time the high temperature limit switch is open less...

Page 17: ...door blower runs at the HIGH COOL speed based on the COOL jumper setting If a call for HEAT occurs W1 or W1 W2 the circulating blower runs at the heat speed based on the HEAT jumper setting When the t...

Page 18: ...t operate follow the instructions To Turn Off Gas To Appliance and call service technician or gas supplier To Turn Off Gas To Unit 1 Set the thermostat to the OFF position 2 Turn off all electric powe...

Page 19: ...the high fire manifold pressure or the low fire manifold pressure 1 Refer to Figure 10 for location of pressure regulator adjustment cap and adjustment screws on main gas valve 2 Turn gas and electric...

Page 20: ...d on the 1 cubic foot dial to make a revolution with just a 100 000 BTUH furnace running Using this information locate 38 seconds in the first column of Table 17 Read across to the column headed 1 Cub...

Page 21: ...ten as necessary to keep the coil clean If water is used to clean the coil be sure that the power to the unit is shut off prior to cleaning TROUBLESHOOTING FIGURE 12 Measuring External Static Pressure...

Page 22: ...ONAL FAULT CODES NORMAL OPERATION GREEN HEARTBEAT Normal Operation Standby mode AMBER HEARTBEAT Call for furnace heat active RAPID GREEN FLASHES Control in Factory Test mode 4 AMBER FLASHES No G from...

Page 23: ...PLACED WITH TYPE 105 C 600 VOLT WIRE OR EQUIVALENT AND CLEARLY RENUMBERED FOR IDENTIFICATION VERIFY PROPER OPERATION AFTER SERVICING 3 FACTORY WIRED FOR 230 VOLT THREE PHASE SUPPLY POWER FOR 208 VOLT...

Page 24: ...Manifold sets must be at least 700 psig high side and 180 psig low side with 550 psig retard All hoses must have a service pressure rating of 800 psig Leak detectors must be designed to detect HFC re...

Page 25: ...L2 to L3 L1 to L3 Total amperes L1 L2 L3 Compressor amperes L1 L2 L3 Measured voltage R and C outdoor unit control board Electrical Connections Inspection Check all that apply Equipment Data Addition...

Page 26: ...cle Test Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through cooling cycles from the thermostat noting and correcting any pro...

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