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5285473-UIM-E-1217

Johnson Controls Unitary Products

23

 FIGURE 14:  

Ladder Wiring Diagram 

2 STAGE COOLING UNIT WITH GAS HEAT

208/230-3-60

LADDER WIRING DIAGRAM

CAUTION

!

OPEN ALL DISCONNECTS

BEFORE SERVICING THIS UNIT.

DSI FAULT CODES

OPERATIONAL FAULT CODES

NORMAL OPERATION

GREEN HEARTBEAT   

Normal Operation / Standby mode

AMBER HEARTBEAT   

Call for furnace heat active

RAPID GREEN FLASHES 

Control in Factory Test mode

4 AMBER FLASHES 

 

  No G from thermostat with Y call

NONE 

 

 

  

Power off or open fuse

RAPID AMBER FLASHES 

Low flame sense current

1 RED FLASH   

 

Flame sensor with gas off

STEADY ON (ANY COLOR) 

Control failure

2 RED FLASHES  

 

Check pressure switch wiring

3 RED FLASHES  

 

Check pressure switch, wiring, draft inducer

4 RED FLASHES  

 

Airflow problem

5 RED FLASHES  

 

Flame rollout

6 RED FLASHES  

 

Repeated pressure switch cycles

7 RED FLASHES  

 

Failed to light burners

8 RED FLASHES  

 

Loss of flame during call for heat

9 RED FLASHES 

 

Incorrect polarity

10 RED FLASHES 

 

Gas valve shorted “ON”

11 RED FLASHES 

 

Check blower motor/wiring

12 RED FLASHES 

 

Missing model ID plug or improperly 

    connected  

NOTES

1.  ALL FIELD WIRING TO BE ACCOMPLISHED 
 

FOLLOWING CITY, LOCAL, AND/OR NATIONAL 

 

CODES IN EFFECT AT THE TIME OF INSTALLATION 

 OF 

UNIT.

2.  CAUTION: LABEL ALL WIRES PRIOR TO 
 

DISCONNECTION WHEN  SERVICING CONTROLS.  

 

WIRING ERRORS CAN CAUSE IMPROPER AND 

 

DANGEROUS OPERATION.  IF ANY OF THE WIRING AS 

 

SUPPLIED WITH UNIT MUST BE REMOVED, IT MUST 

 

BE REPLACED WITH TYPE 105 C 600 VOLT WIRE OR 

 

EQUIVALENT AND CLEARLY RENUMBERED FOR 

 

IDENTIFICATION.  VERIFY PROPER OPERATION AFTER 

 SERVICING. 

3.  FACTORY WIRED FOR 230 VOLT THREE PHASE SUPPLY 
 

POWER.  FOR 208 VOLT THREE PHASE SUPPLY POWER, 

 

MOVE BLACK TRANSFORMER WIRES FROM THE 230 VOLT 

 

TAP TO THE 208 VOLT TAP. 

 
4.  MOTORS ARE INHERENTLY PROTECTED. 

5.  SEE UNIT NAMEPLATE FOR MAXIMUM FUSE 
 

AND/OR CIRCUIT BREAKER SIZE AND MINIMUM 

 

CIRCUIT AMPACITY.  

6.  SELECT INDOOR BLOWER SPEED TO REMAIN 
 

WITHIN THE TEMPERATURE RISE RANGE ON 

 

THE NAMEPLATE IN HEATING AND TO OBTAIN 

 

APPROXIMATELY 400 CFM/TON IN COOLING.

NOTICE

THIS UNIT IS WIRED FOR THREE-PHASE 

POWER DO NOT CONNECT TO A 

SINGLE PHASE SUPPLY

5282990-UWD-A-0816

PRESSURE

SWITCH

THERMOSTAT

BLK

BLK

YEL

BLU

K

L

B

RED

BRN/WHT

RED

R

U

P

K

L

B

PUR

BLK

BLK

PUR

BLU

BLU

YEL/BLU

BLK

RED

YEL

BLU

RED

WHT/BLK

GRY

RED

RED

RED

RED

RED/BLK

RED/GRN

BLU

ORG

YEL

WHT

BLK

BLU/WHT

PUR/WHT

ORG

GRN

WHT

YEL/BLK

YEL

YEL/BLU

BLU

RED

BLK/WHT

GRN

GRN

BLK

BLK/WHT

L2

L3

L1

T1

T2

INDOOR BLOWER

MOTOR

INDOOR BLOWER

MOTOR

GAS

VALVE

CAPACITOR

OD FAN

MOTOR

COMPRESSOR

CRANKCASE

HEATER

TEMP.

SWITCH

HIGH PRESSURE

SWITCH

LOSS OF CHARGE

SWITCH

CONTACTOR

COIL

COMPRESSOR

SOLENOID

GROUND
LUG

DRAFT INDUCER

MOTOR

CAPACITOR

XFMR

3A

FUSE

CONTROL BOARD

RELAYS

LIMIT

SWITCH

ROLLOUT

SWITCH

IGNITOR

FLAME

SENSOR

C

F

1

2 STAGE DSI

CONTROL BOARD

C
R
O

Y1

Y2
W1
W2
G
DHUM

P3

1

2

3

4

5

6

7

8

9

10

11

12

P1

P2

T1

P5

P7

P8

1

HUM

PRESENT

NO HUM

180

120

90

60

AC

HP

BLOWER

DELAY

1

2

3

4

LAST

ERROR

STATUS

230V

24V SEC

75VA

COM

208V

3

L2

L1 L3

C

R

S

1

L

N

G

1

L

N

G

1

C
R

Y1
Y2

W1
W2

G

DHUM

M

HI

C

PWM
ENABLE
PWM COM

RED/WHT

T3

Summary of Contents for PCG6B42

Page 1: ...Feet Per Hour 20 SECTION I GENERAL INFORMATION These are electric cooling gas heating units designed for outdoor instal lation Only gas piping electric power and duct connections are required for ins...

Page 2: ...ation in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids i...

Page 3: ...stallation only 2 Condenser coils must have an unlimited supply of air Where a choice of location is possible position the unit on either north or east side of building 3 Suitable for mounting on roof...

Page 4: ...the spreader bars exceed the largest dimension across the unit Units may be moved or lifted with a forklift Slotted openings in the base rails are provided for this purpose WARNING Do not permit over...

Page 5: ...rances1 2 Direction Distance in Direction Distance in Top3 36 Power Entry Right Side 36 Side Opposite Ducts 36 Left Side 24 Duct Panel 0 Bottom4 1 NOTES 1 A 1 clearance must be provided between any co...

Page 6: ...is required Filters must always be used and must be kept clean When filters become dirt laden insufficient air is delivered by the blower the unit efficiency is decreased operating costs are increased...

Page 7: ...uld be field provided for the unit If any of the wire supplied with the unit must be replaced replacement wire must be of the type shown on the wiring diagram Electrical service must be sized properly...

Page 8: ...stages 2 2 2 2 2 2 2 2 2 2 Temperature Rise Range High Fire F 40 70 40 70 40 70 40 70 Temperature Rise Range Low Fire F 25 55 25 55 25 55 25 55 Max Static Pressure w c 0 5 0 5 0 5 0 5 Max Outlet Air T...

Page 9: ...value should be checked with the local gas utility Direct Drive Indoor Fan Data Fan Size Inch 11 x 10 11 x 10 11 x 10 11 x 10 Type Centrifugal Centrifugal Centrifugal Centrifugal Motor HP each 1 2 3...

Page 10: ...imum capacity of pipe in cubic feet of gas per hour based upon a pres sure drop of 0 3 inch water column and 0 6 specific gravity gas Length In Feet Nominal Inches Iron Pipe Size 1 2 3 4 1 1 1 4 10 13...

Page 11: ...nches WC 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM 36065 High Cool A 1371 1354 1303 1257 1209 1148 1084 1008 934 878 B 1293 1246 1206 1152 1098 1028 938...

Page 12: ...1645 1612 1572 1520 1477 1419 1384 1327 B 1506 1468 1441 1404 1358 1302 1259 1203 1159 1101 C 1322 1278 1238 1191 1138 1077 1030 975 920 859 D 1251 1205 1157 1107 1051 987 938 884 824 761 Low Heat A 1...

Page 13: ...0 872 810 High Heat A 2114 2046 1974 1914 1874 1815 1745 1696 1645 1582 B 1982 1930 1887 1844 1806 1752 1697 1643 1604 1545 C 1785 1746 1720 1687 1647 1596 1551 1494 1459 1402 D 1614 1578 1554 1520 14...

Page 14: ...0 1232 1181 1135 C 1410 1361 1307 1255 1204 1155 1100 1044 992 938 D 1323 1270 1213 1156 1104 1052 993 933 880 821 Low Heat A 1594 1553 1507 1462 1415 1369 1321 1274 1223 1178 B 1323 1270 1213 1156 11...

Page 15: ...oved the control de energizes the inducer without post purge and returns to standby If the pressure switch does not close within 5 seconds of inducer ener gizing the control board flashes 3 on the LED...

Page 16: ...trol faults reset after 60 minutes or power interruption Cooling operations are available during a heating lockout High Temperature Limit Switch Any time the high temperature limit switch is open less...

Page 17: ...door blower runs at the HIGH COOL speed based on the COOL jumper setting If a call for HEAT occurs W1 or W1 W2 the circulating blower runs at the heat speed based on the HEAT jumper setting When the t...

Page 18: ...t operate follow the instructions To Turn Off Gas To Appliance and call service technician or gas supplier To Turn Off Gas To Unit 1 Set the thermostat to the OFF position 2 Turn off all electric powe...

Page 19: ...the high fire manifold pressure or the low fire manifold pressure 1 Refer to Figure 10 for location of pressure regulator adjustment cap and adjustment screws on main gas valve 2 Turn gas and electric...

Page 20: ...d on the 1 cubic foot dial to make a revolution with just a 100 000 BTUH furnace running Using this information locate 38 seconds in the first column of Table 17 Read across to the column headed 1 Cub...

Page 21: ...ten as necessary to keep the coil clean If water is used to clean the coil be sure that the power to the unit is shut off prior to cleaning TROUBLESHOOTING FIGURE 12 Measuring External Static Pressure...

Page 22: ...ONAL FAULT CODES NORMAL OPERATION GREEN HEARTBEAT Normal Operation Standby mode AMBER HEARTBEAT Call for furnace heat active RAPID GREEN FLASHES Control in Factory Test mode 4 AMBER FLASHES No G from...

Page 23: ...PLACED WITH TYPE 105 C 600 VOLT WIRE OR EQUIVALENT AND CLEARLY RENUMBERED FOR IDENTIFICATION VERIFY PROPER OPERATION AFTER SERVICING 3 FACTORY WIRED FOR 230 VOLT THREE PHASE SUPPLY POWER FOR 208 VOLT...

Page 24: ...Manifold sets must be at least 700 psig high side and 180 psig low side with 550 psig retard All hoses must have a service pressure rating of 800 psig Leak detectors must be designed to detect HFC re...

Page 25: ...L2 to L3 L1 to L3 Total amperes L1 L2 L3 Compressor amperes L1 L2 L3 Measured voltage R and C outdoor unit control board Electrical Connections Inspection Check all that apply Equipment Data Addition...

Page 26: ...cle Test Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through cooling cycles from the thermostat noting and correcting any pro...

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