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5291596-YTG-E-1117

2

Johnson Controls Unitary Products

Full Perimeter Base Rails -

 The easily removable base rails

provide a solid foundation for the entire unit and protects the
unit during shipment. The rails provide fork lift access from
all sides, and rigging holes are also provided so that an over-
head crane can be used to place the units on a roof. On
applications where the unit is placed on a pad, the base will
keep the unit off the pad to deter corrosion. On applications
where height is limited, the base rails may be removed by
removing 2 screws in each corner.

More Attractive Appearance -

 A single-piece  top  cover

containing a top-discharge outdoor fan arrangement requires
less square footage on installation and provides a wider vari-
ety of installations. The one-piece design adds greater water
integrity. Rounded corners with water drip edges add to the
attractive appearance.

Top Discharge -

 The top-discharge outdoor fan does not

disrupt neighboring areas or dry out vegetation surrounding
the unit. The warm air from the top mounted fan is blown up
and away from the structure and any landscaping. This
allows compact location on multi-unit applications.

Outdoor Coil Grille -

 All models utilize a stamped slotted

design which provides superior impact protection against
small objects during transit and after installation.

Low Operating Sound Level -

 The upward air flow carries

the normal operating noise up and away from the living area.
The rigid top panel effectively isolates noise. Isolator
mounted compressor and the rippled fins of the outdoor coil
muffle the normal fan motor and compressor operating
sounds. The uniquely formed base pan also aids in sound
attenuation with its structural design. This design strategi-
cally places embossments in the pan for optimum strength
and rigidity.

Fan System -

 All  models  operate  over  a  wide  range  of

design conditions with an enhanced ECM indoor fan motor.
These units easily match all types of applications and pro-
vide greater on-site flexibility to match comfort requirements.
The cooling speed is factory-set and can be field-adjusted to
a second speed. The heating speed is factory set to maintain
mid point rise at the units heating input, but can be field
adjusted. This allows maximum comfort conditions.

Simple Control Circuit -

 A low voltage gas heat printed cir-

cuit board contains a status/diagnostic indicator light. Field
thermostat wiring connects to color coded leads using twist
on wire connections. Cooling controls use contactor and
relays for simple application and troubleshooting. Mate-n-
lock plug connectors are used. The electrical control box is
not located in the compressor compartment. The controls are
mounted to allow the separate access panel to be removed
for trouble shooting and maintenance without affecting the
normal system operating pressures. All wiring internal to the
unit is color/number coded.

Protected Compressor -

 The compressor is internally pro-

tected against high pressure and temperature. This is

accomplished by the simultaneous operation of scroll bypass
and a temperature sensor which protect the compressor if
undesirable operating conditions occur.

Pressure Switches -

 A high pressure switch is standard in

all units. It is an automatic reset switch. When discharge
pressure reaches 650 psi, the compressor de-energizes until
pressure reaches 450 psi. 

Exclusive Coil Design -

 Grooved copper tubes and

enhanced aluminum fin construction improves heat transfer
for maximum efficiency and durability for long-lasting durabil-
ity and efficient operation. Indoor coils use tin-coated copper
tubing with aluminum fins for effective heat transfer.

Heat Exchangers -

 Gas heat exchangers use corrosion-

resistant, stainless-steel tubular construction to provide long-
life, trouble-free operation. Gas heat exchangers are offered
with lifetime warranties as standard with registration.

Post Purge Induced Draft Combustion -

 Exhausts com-

bustion products from the heat exchanger upon completion
of the heating cycle to prolong the heat exchanger life.

Spark To Burner Ignition -

 No pilot assembly required,

which provides more consistent ignition in gas heating mode.
This ignition is highly reliable, durable and eliminates nui-
sance lockouts.

Multi Port In-shot Burners -

 No field adjustment is required

to mix the air and gas for natural gas or propane use. These
burners are constructed of high-grade corrosion-resistant,
aluminized steel.

Low Maintenance -

 Long life, permanently lubricated out-

door and evaporator fan motor bearings need no annual
maintenance, adding greater reliability to the unit. Slide-out
blower assembly can be easily removed for cleaning.

Easy Service Access -

 Individual access panels covering

the electrical and gas controls makes servicing easy. Remov-
ing this panel will allow easy removal of the blower assembly
for maintenance and ease of troubleshooting.

Replacement Parts -

 The installer requires no special train-

ing to replace any of the components of these units and the
number of new components have been reduced to minimize
the inventory of unique parts.

Loss of Charge Switch - 

All models include a loss of charge

switch to provide safe shutdown of compressor.

• Filter Frame Kit - 

All 3 phase units include a filter frame kit

which is shipped inside the unit from production. Field instal-
lation is required.

Filters - 

All 3 phase units include an applicable number of 1"

washable filters, which are shipped inside the unit from pro-
duction. Field installation is required. Three filters are
required for the B base units.

Summary of Contents for PCG6B36

Page 1: ...gerant charge and component part numbers are verified via computers during assembly Vital run test statistics such as system pressure motor cur rents air velocity and temperature unit vibration and gas system safeties are monitored and recorded by the system to ensure unit performance Equal size side supply and return duct connections allow easy connection of ducts to match low crawl spaces withou...

Page 2: ...artment The controls are mounted to allow the separate access panel to be removed for trouble shooting and maintenance without affecting the normal system operating pressures All wiring internal to the unit is color number coded Protected Compressor The compressor is internally pro tected against high pressure and temperature This is accomplished by the simultaneous operation of scroll bypass and ...

Page 3: ...ation Level 1 first generation 4 Nominal Air Conditioning Cooling Capacity BTUx1000 24 24 000 BTU etc 9 Revision Level A original release B second release Examples PHG4B421002X1A is a dual fuel 14 SEER 3 1 2 ton large cabinet single stage heat 100 000 BTU gas heat 230 volt single phase low NOx model first generation first release COMPONENT LOCATION FAN MOTOR OUTDOOR FAN COIL GUARD PANEL OUTDOOR CO...

Page 4: ... Kit includes one supply and one return air rectangle to round duct adapter Adapters are preformed and designed to fit over current horizontal duct openings on the base unit Transition is from rectangle to 12 round for the 1AK0110 kit and from rectangle to 14 round for the 1AK0111 kit Rectangle to Round Downflow Adapter S1 1AK0108 S1 1AK0109 Kit includes one supply and one return air rectangle to ...

Page 5: ...easily removable when required to lower unit height Filters shall be field installed furnished and be accessible through a removable access door sealed airtight Units vertical discharge and return duct configuration shall be designed to fit between standard 24 O C beams without modification to building structure duct work and base unit Condensate pan shall be internally sloped and conform to ASHRA...

Page 6: ...48 PCG6B60 3 0 3 5 4 0 5 0 AHRI Cooling Performance Gross Capacity AHRI A point MBH 36 5 43 3 49 1 60 0 AHRI net capacity MBH 36 0 42 5 45 5 58 0 EER 12 5 12 5 12 0 12 0 SEER 16 0 16 0 16 0 16 0 Nominal CFM 1200 1400 1600 2000 System power KW 3 0 3 4 3 6 4 6 Refrigerant type R410A R410A R410A R410A Refrigerant charge lb oz 11 8 11 4 13 8 14 0 AHRI Gas Heat Performance Heating model 65 100 65 100 6...

Page 7: ...l CFM 3200 3200 3200 3200 Direct Drive Indoor Fan Data Fan Size Inch 11 x 10 11 x 10 11 x 10 11 x 10 Type Centrifugal Centrifugal Centrifugal Centrifugal Motor HP each 1 2 3 4 3 4 3 4 1 RPM 1200 Max 1200 Max 1200 Max 1200 Max Frame size 48 48 48 48 Filters Filter Size B B B B Quantity Size Field supplied external filters must be sized so as not to exceed 300 fpm air velocity through disposable fil...

Page 8: ...7 6 18 1 15 4 16 6 11 0 18 7 19 4 17 7 18 5 11 7 K W 4 23 4 22 4 19 4 19 4 13 4 17 4 18 4 18 4 15 4 10 4 11 4 14 4 17 4 12 4 07 COOLING PERFORMANCE DATA 3 TON HIGH SPEED MODEL NO PCG6B36 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1000 1200 1400 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 38 5 41 0 40 0 43 2 46 6 41 2 42 8 41 7 45 6 4...

Page 9: ... 14 6 17 3 18 5 11 7 15 6 15 6 19 3 20 8 13 1 K W 2 45 2 45 2 42 2 44 2 42 2 46 2 46 2 44 2 45 2 43 2 47 2 47 2 46 2 45 2 44 COOLING PERFORMANCE DATA HIGH 3 5 TON HIGH SPEED MODEL NO PCG6B42 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1120 1320 1520 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 43 6 47 7 30 8 50 0 55 0 45 8 49 6 31 8 51...

Page 10: ...4 17 5 12 5 20 4 11 4 17 9 17 6 11 8 22 3 12 1 K W 3 98 4 10 3 98 3 91 3 89 3 99 4 05 4 00 3 92 3 93 4 00 4 01 4 02 3 93 3 97 COOLING PERFORMANCE DATA HIGH 4 TON HIGH SPEED MODEL NO PCG6B48 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1400 1600 1800 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 46 5 54 3 55 5 56 6 59 6 47 9 54 3 55 6 56 ...

Page 11: ... 24 3 27 5 24 6 25 9 18 4 25 1 26 7 25 2 27 5 19 6 K W 4 57 4 38 4 39 4 35 4 32 4 58 4 47 4 49 4 46 4 43 4 58 4 57 4 59 4 56 4 54 COOLING PERFORMANCE DATA 5 TON HIGH SPEED MODEL NO PCG6B60 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1600 1800 2000 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 59 2 68 9 66 5 71 8 77 1 61 3 70 6 67 6 73 5...

Page 12: ... installed on combustible materials made from wood or class A B or C roof covering materials only if factory base rails are left in place as shipped 1 NOTES INDOOR BLOWER SPECIFICATIONS Model Motor HP RPM EFF SF Frame 36065 1 2 Variable 0 8 1 0 48 36100 42065 42100 48065 48100 48125 3 4 Variable 0 8 1 0 48 60065 60100 60125 1 Variable 0 8 1 0 48 SOUND PERFORMANCE Model Tons Sound Rating1 dB A 1 Ra...

Page 13: ... NOTES 1 Minimum Circuit Ampacity 2 Maximum Over Current Protection per standard UL 1995 3 Fuse or HACR circuit breaker to be field installed X CENTER OF GRAVITY FRONT OF UNIT Y D C B A A0295 001 TG COMPRESSOR WEIGHTS DIMENSIONS Model Weight lbs Center of Gravity 4 Point Load Location lbs Shipping Operating X Y A B C D 36065 466 461 28 15 161 113 96 91 36100 473 468 28 15 163 114 101 90 42065 500 ...

Page 14: ...2 1352 1318 1276 1226 1168 1123 1067 1017 957 B 1251 1205 1157 1107 1051 987 938 884 824 761 C 1139 1087 1027 968 907 839 785 733 663 598 D 984 922 841 769 700 625 564 515 430 361 42065 High Cool A 1555 1518 1494 1459 1414 1360 1318 1261 1220 1162 B 1473 1435 1406 1368 1320 1264 1220 1164 1119 1060 C 1374 1333 1298 1255 1204 1145 1100 1044 993 933 D 1216 1168 1117 1064 1007 942 892 838 775 712 Low...

Page 15: ... 1851 1809 1781 1746 1707 1656 1609 1552 1518 1460 B 1689 1652 1630 1597 1556 1504 1461 1404 1368 1310 C 1614 1578 1554 1520 1477 1424 1382 1324 1286 1228 D 1374 1333 1298 1255 1204 1145 1100 1044 993 933 Low Cool A 1473 1435 1406 1368 1320 1264 1220 1164 1119 1060 B 1374 1333 1298 1255 1204 1145 1100 1044 993 933 C 1322 1278 1238 1191 1138 1077 1030 975 920 859 D 1286 1241 1197 1149 1095 1032 984...

Page 16: ...8 1516 1469 1423 1375 1329 1280 1232 1181 1135 C 1453 1406 1355 1305 1255 1207 1153 1100 1047 997 D 1410 1361 1307 1255 1204 1155 1100 1044 992 938 High Heat A 2259 2221 2183 2142 2099 2060 2015 1975 1931 1882 B 2093 2059 2023 1977 1938 1896 1852 1805 1760 1712 C 1908 1872 1835 1792 1753 1709 1665 1619 1566 1522 D 1760 1726 1685 1641 1598 1552 1510 1463 1413 1370 Low Heat A 2259 2221 2183 2142 209...

Page 17: ...0 05 1500 0 06 0 04 0 06 1600 0 07 0 04 0 07 1700 0 07 0 04 0 08 1800 0 08 0 04 0 09 1900 0 09 0 05 0 10 2000 0 09 0 05 0 11 048 4 0 1100 0 02 0 02 0 04 1200 0 03 0 02 0 04 1300 0 04 0 02 0 05 1400 0 05 0 03 0 05 1500 0 06 0 04 0 06 1600 0 07 0 04 0 07 1700 0 07 0 04 0 08 1800 0 08 0 04 0 09 1900 0 09 0 05 0 10 2000 0 09 0 05 0 11 060 5 0 1100 0 02 0 02 0 04 1200 0 03 0 02 0 04 1300 0 04 0 02 0 05...

Page 18: ...REAR DUCT ROOF CURB INSTALLATION BOTTOM DUCT SLAB ON GROUND INSTALLATION A0324 001 UNIT TYPICAL SLAB ON GROUND INSTALLATION A0325 001 SUPPLY AIR DUCT TO POWER SUPPLY RETURN AIR DUCT FIELD SUPPLIED DISCONNECT SWITCH CONTROL WIRING TO INDOOR THERMOSTAT TO GAS SUPPLY LINE MANUAL GAS SHUTOFF VAVLE CONDENSATE DRAIN ...

Page 19: ...oducts 19 UNIT TYPICAL ROOF CURB INSTALLATION SUPPLY AIR DUCT TO POWER SUPPLY RETURN AIR DUCT FIELD SUPPLIED DISCONNECT SWITCH CONTROL WIRING TO INDOOR THERMOSTAT TO GAS SUPPLY LINE MANUAL GAS SHUTOFF VAVLE ROOF CURB ROOF CONDENSATE DRAIN A0326 001 ...

Page 20: ... change without notice Published in U S A 5291596 YTG E 1117 Copyright 2017 by Johnson Controls Inc All rights reserved Supersedes 5291596 YTG D 1017 York International Corp 5005 York Drive Norman OK 73069 NOTES ...

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