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Issue Date:

26

.

Feb

.2

016

VRF

OUTDOOR UNITS

INSTALLATION MANUAL

New Release

FAN-17

12

201602

INVERTER-DRIVEN

MULTI-SPLIT SYSTEM HEAT PUMP

AIR CONDITIONERS

JDOH SERIES

P00

8

99

Q

ORIGINAL INSTRUCTIONS

JDOH080HSEF0AQ

JDOH100HSEF0AQ

JDOH120HSEF0AQ

1
2
3
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Summary of Contents for JDOH Series

Page 1: ...2016 VRF OUTDOOR UNITS INSTALLATION MANUAL New Release FAN 1712 201602 INVERTER DRIVEN MULTI SPLIT SYSTEM HEAT PUMP AIR CONDITIONERS JDOH SERIES P00899Q ORIGINAL INSTRUCTIONS JDOH080HSEF0AQ JDOH100HSEF0AQ JDOH120HSEF0AQ ...

Page 2: ......

Page 3: ...ILL result in severe personal injury or death Hazards or unsafe practices which COULD result in severe personal injury or death Hazards or unsafe practices which COULD result in minor personal injury or product or property damage Useful information for operation and or maintenance It is assumed that this heat pump air conditioner will be operated and serviced by English speaking people If this is ...

Page 4: ...re if it is not used Do not install the outdoor unit where there is a high level of oil mist flammable gases salty air or harmful gases such as sulphur Do not use any sprays such as insecticide lacquer hair spray or other flammable gases within approximately one 1 meter from the system If circuit breaker or fuse is often activated stop the system and contact your service contractor Do not perform ...

Page 5: ...ut any material on the product Provide a strong and correct foundation so that a The outdoor unit is not on an incline b Abnormal sound does not occur c The outdoor unit will not fall down due to a strong wind or earthquake NOTE It is recommended that the room be ventilated every 3 to 4 hours The heating capacity of the heat pump unit is decreased according to the outdoor air temperature Therefore...

Page 6: ... in these instructions is not recommended Please contact your local agent as the occasion arises YORK s liability shall not cover defects arising from the alteration performed by a customer without YORK s consent in a written form This product shall not be mixed with general household waste at the end of its life and it shall be retired according to the appropriated local or national regulations i...

Page 7: ...5 4 1 Factory Supplied Accessories 5 4 2 Initial Check 5 4 3 Service Space 6 4 4 Installation Work 8 5 Refrigerant Piping Work 10 5 1 Piping Materials 10 5 2 Refrigerant Piping Work 11 5 3 Piping Connection 13 5 4 Air Tight Test 15 5 5 Vacuum Pumping 16 5 6 Caution of the Pressure by Check Joint 18 5 7 Collecting Refrigerant 19 6 Electrical Wiring 19 6 1 General Check 19 6 2 Electrical Wiring Conn...

Page 8: ... electromagnetic wave radiators such as medical equipment 1 Safety Summary 2 Structure 2 1 Outdoor Unit Refrigerant Cycle Outdoor Unit No Part Name No Part Name 1 Compressor 2 Heat Exchanger 3 Propeller Fan 13 4 Fan Motor 14 High Pressure Switch for Protection 5 Strainer 15 High Pressure Sensor 6 Distributor 16 Check Valve 7 Reversing Valve 17 Solenoid Valve 8 Micro Computer Control Expansion Valv...

Page 9: ...ger Sensor for Regrigerant Pressure Oil Separator Accumulator Strainer 3 8 Strainer 1 2 Strainer 3 4 Distributor Reversing Valve Capillary Tube Electronic Expansion Valve Check Valve Solenoid Valve Solenoid Valve Check Joint Stop Valve for Liquid Line Stop Valve for Gas Line High Pressure Switch for Protection Outdoor Unit 120 100 080 ...

Page 10: ... nitrogen during brazing Prevention from Oxidation during Brazing Lubrication Oil for Flare Surface Use a synthetic oil which is equivalent to the oil used in the refrigeration cycle Applying Oil to the Flared Surface Synthetic oil absorbs moisture quickly Check refrigerant cylinder color Refrigerant Charging Liquid refrigerant charging is required regarding zeotoropic refrigerant Vacuum Pump Vacu...

Page 11: ...re a balance of the unit check safety and lift up smoothly 1 Do not remove any packing materials 2 Hang the unit under packing condition with two 2 ropes as shown in Fig 3 1 Lift the outdoor unit in its factory packaging with 2 wire ropes For safety reasons ensure that the outdoor unit is lifted smoothly and does not lean Do not attach lifting equipment to the plastic band or the corrugated paper ...

Page 12: ...t where it is in the shade or it will not be exposed to direct sunshine or direct radiation from high temperature heat source Do not install the outdoor unit where dust or other contamination could block the outdoor heat exchanger Install the outdoor unit in a space with limited access to general public Aluminum fins have very sharp edges Pay attention to the fins to avoid any injury NOTE NOTE Dir...

Page 13: ...e closed Around sides are open Min 100 Min 300 Min 50 Front Side Min 300 Front Side Min 100 Front Side Min 360 A L H Min 360 A L NOTE Mount the airflow guide and open both right and left sides Fit positions with unit front side Min 200 Front Side Single Installation Multiple Installation mm No more than 2 units for multiple installation Min 1000 Max 300 Min 360 H Min 360 Min 100 Min 1000 H Max 300...

Page 14: ...circuit In each case install the outdoor unit so that the discharge flow is not short circuited NOTE Fig 4 3 Installation Space 3 Fig 4 4 Installation Space 4 Min 150 Single Installation Multiple Installation mm NOTE Mount the airflow guide and open both right and left sides NOTE Mount the airflow guide and open both right and left sides Min 700 Front Side Min 700 H Min 700 Min 100 Min 700 NOTE Mo...

Page 15: ...pecial Washer Filled Mortar Concrete Cut this portion when this type of anchor bolt is used If not it is difficult to remove the service cover Concrete Anchor Bolt Max 21mm After cut A A NOTE When the mark dimension is secured piping work from bottom side is easy without interference of foundation Fig 4 7 Position of Anchor Bolts NOTE If L is larger than H mount the units on a base so that H is gr...

Page 16: ... the drain kit DBS 26 or DBS 26L Optional Parts Base Width of Outdoor Unit 100mm Frame Width 60mm Field Supplied Frame Incorrect Outdoor Unit is Unstable Metal Plate 100mm or more Metal Plate Correct Frame Base Width of Outdoor Unit 100mm Outdoor Unit is Stable Recommended Metal Plate Size Field Supplied Material Hot Rolled Mild Steel Plate SPHC Plate Thickness 4 5T 120 420 560 70 70 20 4 C10 2 Lo...

Page 17: ...igerant Pipe Ends When installing pipe through the wall secure a cap at the end of the pipe Correct Correct Incorrect Incorrect Correct Incorrect Hole Hole Attach a cap or vinyl tape Attach a cap or vinyl tape Attach a cap or vinyl bag with rubber band Do not place the pipe directly on the ground Rain water can enter B Flare Nut Flaring Dimension Perform the flaring work as shown below Piping Thic...

Page 18: ...oor Unit 40m Combination between Indoor Unit and Outdoor Unit Indoor Unit Type In the Ceiling In the Ceiling Low Height 4 Way Cassette Wall Floor Conncealed Available Nominal Horsepower HP 1 0 0 8 2 0 1 5 3 0 2 5 4 0 3 3 8 0 5 0 10 0 A maximum total capacity of 130 and a minimum total capacity of 50 can be obtained by combination of the indoor units when compared with the nominal outdoor unit capa...

Page 19: ...JE 102SN JE 162SN ...

Page 20: ...ork Piping Cover Front Side Piping Work Knock Out Hole Rear Side Piping Cover Hold down the cover slowly Front Side Piping Cover Rear Cover Remove the screws with holding down the cover If not the cover may fall down It weights approx 5kg 13 0 8 1 5 2 0 2 5 5 0 8 0 10 0 080 100 120 080 100 120 120 100 080 120 100 080 Outdoor Unit Model Outdoor Unit Model Indoor Unit Model HP Outdoor Unit Model JE ...

Page 21: ...emoving the pipe cover from the unit punch out the holes following the guide line with screwdriver and a hammer Then cut the edge of the holes and attach insulation Field Supplied for cables and pipes protection a Front and Right Side Piping Work Select the correct knock out size depending on whether it is for power wiring or transition wiring It is available to correct the liquid or gas piping po...

Page 22: ...d damage protect cables and pipes with adequate insulation Field Supplied To preventgapsusearubberbushand insulation Factory Supplied adequately when installing the piping cover Cut the lower side guide line of the piping cover when attaching work is difficult If not it will be included water in the unit and electrical parts will be damaged Use a pipebenderorelbow Field Supplied for bending work w...

Page 23: ... Nitrogen Blow during Brazing Vacuum Pump Manifold Gauge Wind tape from outside of thermal insulation of gas piping and liquid piping Indoor Unit Thermal Insulation Finishing Work Cover the flare nut and union of the piping connection with thermal insulation Cover the liquid line with thermal insulation Insulate the liquid pipe for prevention of the capacity decrease according to the ambient air c...

Page 24: ...he system as follows 1 For charging refrigerant connect the gauge mani fold using charging hoses with a refrigerant cylinder to the check joint of the liquid line stop valve 2 Fully open the gas line stop valve and slightly open the liquid line stop valve Charge refrigerant by opening the gauge mani fold valve 3 Charge the required refrigerant by operating the system in cooling Ensure to charge co...

Page 25: ...e room 3 Calculate the refrigerant concentration C kg m3 of the room according to the following equation If local codes or regulations are specified follow them C Refrigerant Concentration 0 3 kg m3 R Total Quantity of Charged Refrigerant kg V Room Volume m3 5 6 Caution of the Pressure by Check Joint When the pressure is measured use the check joint of gas stop valve A in the figure below and use ...

Page 26: ...t the voltage of power supply is within 10 of nominal voltage and earth phase is contained in the power supply wires If not electrical parts will be damaged 3 Check to ensure that the capacity of power supply is enough If not the compressor will be not able to operate cause of voltage drop abnormally at starting 4 Check to ensure that the earth wire is connected 5 Check to ensure that the electric...

Page 27: ... line 3 The recommended breaker sizes are shown in Table 6 1 4 In the case that a conduit tube for field wiring is not used fix rubber bushes with adhesive on the panel Keep a distance between each wiring terminal and attach insulation tape or sleeve as shown in the figure Insulation Tape or Sleeve Correct Incorrect Do not use a solderless terminal when a single wire is used If used it causes abno...

Page 28: ...ystem Outdoor Unit TB1 TB2 L1 L2 L3 N 1 2 No 1 System Outdoor Unit TB1 TB2 L1 L2 L3 N 1 2 No 3 System Outdoor Unit TB1 TB2 L1 L2 L3 N 1 2 Operating Line Shielded Twist Pair Cable DC5V Non Pole Transmission H LINK System Operating Line Shielded Twist Pair Cable DC5V Non Pole Transmission H LINK II System 1 2 A B TB2 1 2 A B TB2 TB1 TB1 L1 L2 N L1 L2 N No 0 Indoor Unit No 1 Indoor Unit Distribution ...

Page 29: ...d with 2 in the table of this page are selected at the maximum current of the unit according to the wire MLFC Flame Retardant Polyflex Wire manufactured by Hitachi Cable Ltd Japan 4 Use a shielded cable for the transmitting circuit and connect it to ground 5 In the case that power cables are connected in series add each unit maximum current and select wires below Selection According to EN60 335 1 ...

Page 30: ...l Line Field Supplied Distribution Box or Pull Box It is need for China and Australia only Power Source of Indoor Unit Power Source Line Remote Control Line Field Supplied Remote Control Line Field Supplied Distribution Box or Pull Box It is need for China and Australia only Distribution Box or Pull Box It is need for China and Australia only Remote Control Switch Option Remote Control Switch Opti...

Page 31: ... Check to ensure that the stop valves of the outdoor unit are fully opened and then start the system C Check to ensure that the switch on the main power source has been ON for more than 12 hours to warm the compressor oil by the oil heater Pay attention to the following items while the system is running A Do not touch any of the parts by hand at the discharge gas side since the compressor chamber ...

Page 32: ...C 7 Check Refrigerant Temperature Liquid Temperature o C Discharge Gas Temperature o C 8 Check Pressure Discharge Pressure MPa Suction Pressure MPa 9 Check Voltage Rated Voltage V Operating Voltage L1 N or L1 L2 V Starting Voltage V 10 Check Compressor Input Running Current Input kW Running Current A 11 Is the refrigerant charge adequate 12 Do the operation control devices operate correctly 13 Do ...

Page 33: ...rminal Boards 4 Screw Fastening of each Terminal Boards The power source of outdoor unit is not turned ON The operating line wiring between indoor unit and outdoor unit is not connected Counting number of connected units is incorrect Inspection Points after the Power Source OFF NOTE TEST RUN shall be performed with each refrigerant cycle each outdoor unit Remote Control Switch Indication The opera...

Page 34: ...apacity Combination 35 Incorrect Setting of Indoor Unit No Duplication of Indoor Unit No 38 Abnormality of Protective Circuit in Outdoor Unit Failure of Protection Detecting Circuit Failure of Protection Detecting Device Abnormality of Outdoor PCB Incorrect Wiring of PCB 43 Protection Device Activation of Low Pressure Decrease Protection Device Defective Compression Failure of Compressor of Invert...

Page 35: ...omes lower limitation is cancelled For Compressor Pressure Switch Automatic Reset Non Adjustable High Cut Out MPa 0 05 0 05 0 05 0 15 0 15 0 15 Cut In MPa 3 2 0 15 3 2 0 15 3 2 0 15 Fuse A 40 40 40 A 40 40 40 A 60 60 60 CCP Timer Non Adjustable Setting Time min 3 3 3 For Condenser Fan Motor Automatic Reset Non Adjustable Internal Thermostat each one for each motor DC Cut Out o C 120 5 120 5 120 5 ...

Page 36: ... 2015 Johnson Controls Inc WWW johonsoncontrols com FAN 1712 201602 Johnson Controls reserve the right change product features without notice P00899Q 2016 02 V00 ...

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