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TC-17005-rev.1

 i

IMPORTANT NOTICE AND SAFETY SUMMARY

1. Introduction

2.  Important Safety Instructions

This manual should be considered as a permanent part of the air conditioning equipment and should 

remain with the air conditioning equipment.

(

Transportation/Installation Work) > (Refrigerant Piping Work) > (Electrical Wiring Work) > (Ref. Charge Work) > (Test 

Run) > (User)

This Engineering Manual concentrates on air conditioning units for use in heat pump and heat recovery 

systems. Read this manual carefully before performing installations or operations. 

Signal Words

 

Indicates a hazardous situation that, if not avoided, could result in death or 

serious injury.

Indicates a hazardous situation that, if not avoided, could result in minor or 

moderate injury. 

Indicates information considered important, but not hazard-related

 

(for example, messages relating to property damage).

General Precautions

To reduce the risk of serious injury or death, read these instructions 

thoroughly and follow all warnings or cautions included in all manuals that 

accompanied the product and are attached to the unit. Refer back to these 

instructions as needed.

 

This system should be installed by personnel certified by Johnson Controls, Inc. Personnel must be 

qualified according to local, state and national building and safety codes and regulations. Incorrect 

installation could cause leaks, electric shock, fire or explosion. In areas where Seismic ‘’Performance 

requirements are specified, the appropriate measures should be taken during installation to guard 

against possible damage or injury that might occur in an earthquake if the unit is not installed 

correctly, injuries may occur due to a falling unit.

 

Use appropriate Personal Protective Equipment (PPE), such as gloves and protective goggles and, 

where appropriate, have a gas mask nearby. Also use electrical protection equipment and tools suited 

for electrical operation purposes. Keep a wet cloth and a fire extinguisher nearby during brazing. Use 

care in handling, rigging, and setting of bulky equipment.

 

When transporting, be careful when picking up, moving and mounting these units. Although the 

unit may be packed using plastic straps, do not use them for transporting the unit from one location 

to another. Do not stand on or put any material on the unit. Get a partner to help, and bend with 

your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air 

conditioner can cut fingers, so wear protective gloves. 

 

Do not touch or adjust any safety devices inside the indoor or outdoor units. All safety features, 

disengagement, and interlocks must be in place and functioning correctly before the equipment is 

put into operation. If these devices are improperly adjusted or tampered with in any way, a serious 

accident can occur. Never bypass or jump-out any safety device or switch.  

 

Johnson Controls will not assume any liability for injuries or damage caused by not following steps 

outlined or described in this manual. Unauthorized modifications to Johnson Controls products are 

prohibited as they…

 

◦ May create hazards which could result in death, serious injury or equipment damage. 

 

◦ Will void product warranties. 

 

◦ May invalidate product regulatory certifications.

 

◦ May violate OSHA standards.

Summary of Contents for HIC4008B21S

Page 1: ...HEAT PUMP AIR CONDITIONERS Engineering Manual TC 17005 Technical Catalog for Outdoor Unit Indoor Units 4 Way Cassette H Y C IC4008B21S H Y C IC4012B21S H Y C IC4015B21S H Y C IC4018B21S H Y C IC4024B2...

Page 2: ......

Page 3: ...against possible damage or injury that might occur in an earthquake if the unit is not installed correctly injuries may occur due to a falling unit Use appropriate Personal Protective Equipment PPE s...

Page 4: ...in any location where animals and plants can come into direct contact with the outlet air stream Exposure could adversely affect the animals and plants Do not install the unit with any downward slope...

Page 5: ...ases can be generated from decomposition Do not position the condensate pipe for the indoor unit near any sanitary sewers where corrosive gases may be present If you do toxic gases can seep into breat...

Page 6: ...he cycle the sizes of the charging connections have been changed from R407C type and R22 type It is necessary to verify the appropriate tools are on hand before performing installation work Use refrig...

Page 7: ...n cable must be a minimum of AWG18 0 82mm2 2 Conductor Stranded Copper Shielded cable must be used for applications and routing in areas of high EMI and other sources of potentially excessive electric...

Page 8: ...e PI 160K3 3 4 3 5 Fresh Air Intake Kit OACI 160K3 3 5 3 6 T Tube Connecting Kit TKCI 160K 3 6 3 7 Duct Adapter PD 75A 3 7 3 8 Infrared IR Receiver Kit C4IRK01 3 8 3 8 1 Specifications 3 8 3 8 2 Dimen...

Page 9: ...or and inverter provides the best air conditioning for small and medium office buildings VRF System Johnson Controls has developed the VRF system with its customers in mind This system allows the inte...

Page 10: ...ndoor unit opens OK Back Individual Louver Setting 01 02 Adjust air direction louver angle 1 2 3 4 Entr Rtrn Sel Adj Louver angle can be selected to fixed airflow direction or swing flow The airflow d...

Page 11: ...e motion sensors detecting area is divided into four separate areas as shown above Motion Sensor Four motion sensors are installed in this area Radiation Sensor Model H Y C IC4008B21S to H Y C IC4024B...

Page 12: ...nsor detects no activity the airflow direction is adjusted by the user setting directions on the wired controller Four motion sensors divide air conditioning space into four areas to detect human acti...

Page 13: ...volume 1 2 When increased temperature reaches the setpoint the airflow volume and airflow direction will return to the default setting position 2 NOTICE The effect of this function is dependent on the...

Page 14: ...with shutter function Easy Installation 1 Small ceiling opening for installation and removal The ceiling opening size has a range of 33 7 8 inches 860mm to 35 13 16 inches 910mm so a ceiling joint cut...

Page 15: ...ty Workability is improved by a different location of refrigerant piping and condensate piping Easy Maintenance 1 Easy to check condensate condition and condensate work A condensate plug is equipped a...

Page 16: ......

Page 17: ...Unit Type C4 4 Way Cassette C4 Capacity MBH 008 Refrigerant Type B R410A B Power Supply 2 208 230Volts 1Phase 60Hz 2 1 1st Generation 1 S Standard Type S 2 2 Line up Type Capacity Model RT MBH Indoor...

Page 18: ...dB Outer Dimensions Height in mm 9 3 4 248 9 3 4 248 9 3 4 248 9 3 4 248 Width in mm 33 1 16 840 33 1 16 840 33 1 16 840 33 1 16 840 Depth in mm 33 1 16 840 33 1 16 840 33 1 16 840 33 1 16 840 Net Wei...

Page 19: ...741 37 33 26 21 7 9 10 0 15 8 Sound Pressure Level 2 Overall A Scale Hi2 Hi Me Lo 42 36 32 28 48 43 39 33 48 46 41 37 11 7 48 45 40 35 7 0 8 8 14 1 27 000 34 000 54 000 10 5 40 000 4 Way Cassette H Y...

Page 20: ...1S with Decorative Panel P AP160NA2 Unit inch mm NOTE Distance between the wall and decorative panel edge must be a min 59 1 16 inches 1500mm to prevent short circuiting Dimension Model a b H Y C IC40...

Page 21: ...H Y C IC4024B21S H Y C IC4030B21S H Y C IC4036B21S and H Y C IC4048B21S with Decorative Panel P AP160NA2 Unit inch mm NOTE Distance between the wall and decorative panel edge must be a min 59 1 16 in...

Page 22: ...ve panel edge must be a min 59 1 16 inches 1500mm to prevent short circuiting 2 In case the position of corner panel with motion and radiation sensors is changed from the initial position then the set...

Page 23: ...ive Panel P AP160NAE1 Unit inch mm NOTES 1 Distance between the wall and decorative panel edge must be a min 59 1 16 inches 1500mm to prevent short circuiting 2 In case the position of corner panel wi...

Page 24: ...NA2 P AP160NAE1 Optional 16 Air Inlet Grille 17 Air Filter 18 Air Outlet 19 Air Inlet 20 Corner Cover P AP160NA2 P AP160NAE1 Model a b c H Y C IC4008B21S 1 2 12 7 1 4 6 35 9 3 4 248 H Y C IC4012B21S 1...

Page 25: ...an H Y C IC4008B21S H Y C IC4015B21S H Y C IC4018B21S Copper Tube Multi Pass Cross Finned Tube Multi Pass Cross Finned Tube 490 530 459 388 318 15 13 11 9 1 1 19 5 16 19 5 16 19 5 16 490 DC Motor 777...

Page 26: ...in 19 11 16 Min 118 1 8 Min 94 1 2 2400 Unit inch mm Service Space 500 500 100 100 3000 500 500 100 100 100 100 Distance from Wall Side Piping Connection Side Min 59 1 16 1500 Min 59 1 16 1500 Min 59...

Page 27: ...0 9 15 0 057 0 7 H Y C IC4024B21S 0 9 15 0 057 0 7 H Y C IC4030B21S 1 1 15 0 127 0 9 H Y C IC4036B21S 1 2 15 0 127 1 0 H Y C IC4048B21S 1 2 15 0 127 1 0 VOL Rated Unit Power Supply Voltage V PH Phase...

Page 28: ...2 10 Sound Data NOTE Operation sound is equivalent to an anechoic chamber free space Noise level will be increased by the surrounding noise and echoes H Y C IC4008B21S H Y C IC4012B21S H Y C IC4015B21...

Page 29: ...ETTE TC 17005 rev 1 2 13 NOTE Operation sound is equivalent to an anechoic chamber free space Noise level will be increased by the surrounding noise and echoes H Y C IC4030B21S H Y C IC4036B21S H Y C...

Page 30: ...ass f1 2 12 70 f1 4 6 35 f1 2 t0 031 12 7 0 8 f1 2 t0 031 12 7 0 8 H Y C IC4018B21S 7 Pass f5 8 15 88 f3 8 9 52 f5 8 t0 039 15 88 1 0 f1 2 t0 031 12 7 0 8 H Y C IC4024B21S 9 Pass f5 8 15 88 f3 8 9 52...

Page 31: ...the outdoor unit model to be connected Refer to the Outdoor Unit Engineering Manual for details Dry Operation The sequence may be different depending on the outdoor unit model to be connected Refer to...

Page 32: ...ry Operation Is compressor operated for more than 15 min The check interval differs depending on the conditions I U Electronic Expansion Valve Completely Closed No No Yes MIF Operation at Set Fan Spee...

Page 33: ...o ON Set Temp is lower than Air Intake Temp Prevention Control for Excessively High Outlet Air Temperature High Outlet Air Temperature Heat Lockout NOTE Thermo ON The outdoor unit and some indoor unit...

Page 34: ...t is set as Stop on the wired controller and all the indoor units with motion sensors connected to the same wired controller are moved to Mode 3 then the operation is stopped from the wired controller...

Page 35: ...08B21S H Y C IC4012B21S H Y C IC4015B21S H Y C IC4018B21S H Y C IC4024B21S H Y C IC4030B21S H Y C IC4036B21S H Y C IC4048B21S For Evaporator Fan Motor Thermostat Cut Out o F 212 7 212 27 18 o C 100 4...

Page 36: ...0 TC 17005 rev 1 2 11 4 Wiring Diagram Models H Y C IC4008B21S H Y C IC4012B21S H Y C IC4015B21S H Y C IC4018B21S H Y C IC4024B21S H Y C IC4030B21S H Y C IC4036B21S and H Y C IC4048B21S with Decorativ...

Page 37: ...SSETTE TC 17005 rev 1 2 21 Models H Y C IC4008B21S H Y C IC4012B21S H Y C IC4015B21S H Y C IC4018B21S H Y C IC4024B21S H Y C IC4030B21S H Y C IC4036B21S and H Y C IC4048B21S with Decorative Panel P AP...

Page 38: ......

Page 39: ...it OACI 160K3 3 6 T Tube Connecting Kit TKCI 160K 3 7 Duct Adapter PD 75A 3 8 Infrared IR Receiver Kit C4IRK01 3 9 3P Connector Cable PCC 1A 3 10 Remote Sensor THM R2A 3 11 Relay and 3 Pin Connector K...

Page 40: ...36 35 Initial Pressure Loss in WG Pa 0 13 32 0 0 15 38 0 End Pressure Loss in WG Pa 0 37 91 8 0 46 113 8 Material Filter Synthetic Fiber Containing Nonwoven Fabric Color White Gray Filter Frame Operat...

Page 41: ...for installation 2 Refer to the Installation Manual for Filter Box for installation details Air Intake Grille Attached with Air Panel Air Filter Attached with Air Panel Min 3 8 10 Decorative Panel Op...

Page 42: ...al for Air Outlet Shutter Plate for installation details Dimensional Data Installation State 18 1 2 470 20 1 2 520 3 5 8 92 3 8 10 2 1 2 63 B Condensate Pan Side Plate Electrical Control Box Shutter P...

Page 43: ...the T Tube Connecting Kit for details 8 Refer to the Installation Manual for Fresh Air Intake Kit for installation details 6 7 8 174 3 1 8 80 Connecting Box Accessory Flange 2 15 16 75 Accessory 13 1...

Page 44: ...vanized Steel Box Flexible Duct PVC Tube Glass Wool Weight lbs kg 4 4 2 0 Applicable Fresh Air Intake Kit Option OACI 160K3 Dimensional Data Installation State 2 15 16 75 4 1 8 105 3 1 16 77 8 1 4 210...

Page 45: ...intake be sure to install the duct fan field supplied 4 Refer to the Installation Manual for Duct Adapter for more details Specifications Model Item PD 75A Applicable Indoor Unit Model H Y C IC4 B21S...

Page 46: ...203 1 7 16 36 3 76 2 1 4 57 Accessory Cable IR Receiver Part Air Outlet IR Receiver Part Attachable to anyone of corners IR Receiver Kit To Terminal Block A B in Electrical Control Box of Indoor Unit...

Page 47: ...uld be performed according to the Installation Manual for the decorative panel or the Service Manual 3 This IR receiver kit can be attached to any of four corners 1 2 3 and 4 Determine the attachment...

Page 48: ...in the figure at the right After running the connecting cable clamp the extra length of the connecting cable using the cable band and store it inside the ceiling 1 Take the connecting cable out from...

Page 49: ...the installation work for the IR receiver kit is completed attach the corner covers three parts For details refer to the Installation Manual for the decorative panel NOTE After the IR receiver kit is...

Page 50: ...emperature setpoint and the heating upper limit for temperature setpoint are not available The setting is available beyond the upper and lower limit for temperature setpoint from the wireless controll...

Page 51: ...and Maintenance Manual for the Wireless Controller Up to 16 indoor units can be simultaneously controlled using one wireless controller When multiple indoor units are installed in a large room all th...

Page 52: ...30V Keep a separation of more than 12 inches 30cm or run the cable through a grounded metal conduit OFF ON Unit Number Setting DSW6 Tens Digit RSW1 Units Digit 1 2 3 4 5 6 Set No 1 pin ON OFF ON 1 2 3...

Page 53: ...ndoor unit and the IR receiver kit When the IR receiver kit is connected to multiple indoor units the alarm code is indicated for each indoor unit in order Alarm Code Table Further details for alarm c...

Page 54: ...supplied wires AWG22 0 3 to 0 5mm2 with soldering Name 3P Connector Cable Model PCC 1A Remarks One set contains five 3P connector cables Specifications Item Specification Model THM R2A Case Material A...

Page 55: ...ut 1 Input level signal or pulse signal for voltage from the third party controller or BMS Voltage 12VDC 10mA Voltage 24VDC 10mA Pulse Range 500ms or more Input 2 Third Party Controller or BMS Output...

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Page 57: ...114 10 2 10 2 10 1 10 1 10 0 10 0 9 9 9 9 9 9 9 9 10 0 10 0 10 0 10 0 118 8 3 8 3 8 3 8 3 8 3 8 3 8 3 8 3 8 4 8 4 8 4 8 4 8 4 8 4 70 24 8 19 8 25 3 20 0 25 9 20 2 26 1 20 1 26 9 20 4 27 7 20 5 28 3 20...

Page 58: ...8 43 34 1 34 0 34 0 34 0 33 0 32 3 47 14 1 14 0 14 0 14 0 13 5 12 8 47 35 4 35 4 35 3 35 3 34 0 32 3 51 14 6 14 6 14 6 14 4 13 5 12 8 51 36 8 36 7 36 7 36 3 34 0 32 3 55 15 3 15 1 14 8 14 4 13 5 12 8...

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Page 60: ...2017 Johnson Controls Inc TC 17005 rev 1 Code No LIT 12012560 Revised February 2018...

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