York GY8S160E30UH21 User'S Information, Maintenance And Service Manual Download Page 5

106306-UUM-A-0205

Unitary Products Group

5

Externally Side Mounted Air Filters

Replace throw away filter(s) with the same size new filter(s). Throw
away filter(s) may be replaced with cleanable filter(s) at this time.
Cleanable filter(s) may be cleaned as described in the manufacturer
instructions or as described in “How to Clean Your Filter”.

This furnace has the filter(s) mounted externally to the cabinet on either
both sides of the cabinet, one side and the bottom of the cabinet, or the
bottom of the cabinet only DO NOT place the air filter(s) on the inside of
the blower compartment on this furnace. The air filter(s) must be placed
in the externally mounted air filter hardware. Follow the instructions
below to remove and replace the air filter(s).

1.

Before removing the air filters follow the instructions “To Turn Off
the Appliance” on page 3.

2.

Remove the cover on the front of the filter box by removing the
retaining screw or knob that secures the cover to the box. The
external filter box may be located on one side or both sides of the
furnace cabinet. Refer to Figure 9 for filter box locations.

3.

Use your fingers to grab the outside edge of the filter and remove
the filter(s) from the filter box.

4.

If the filter(s) are permanent cleanable filter(s) follow the instruc-
tions on how to clean your filter or you may replace the throwaway
filter with permanent cleanable filter(s) at this time. Refer to Table
1 for the recommended air filter size.

5.

Install the filter(s). The filter(s) should fit in the entire filter track. If
the filter does not fit inside the entire filter track then the filter you
have is the wrong size. Refer to Table 1 for the recommended filter
size.

6.

Reinstall the filter box access cover.

7.

Follow the Operating Instructions on page 3 to place the furnace
back in service

How to Clean your Filter

High-velocity filters may be cleaned with a vacuum cleaner or washed
with a garden hose. Be sure to shake off excess water and allow filter to
completely dry before re-installing the filter.

Blower Care

Even with good filters properly in place, blower wheels and motors will
become dust laden after long months of operation. The entire blower
assembly should be inspected annually. If the motor and wheel are
heavily coated with dust, they can be brushed and cleaned with a vac-
uum cleaner. If the blower cannot be properly cleaned without removing
it from the furnace, then this service must be performed by a qualified
service agency.

Motor Lubrication

The motors in these furnaces are permanently lubricated, and do not
require periodic oiling.

SECTION II: SERVICE AND MAINTENANCE 

MANUAL

SAFETY SECTION

The following safety rules must be followed when servicing the
furnace.

FURNACE MAINTENANCE SECTION

The furnace should be cleaned and adjusted by a certified dealer or
qualified service contractor once a year or before the start of every
heating season. The following items must be cleaned and serviced or
replaced if there are signs of deterioration.

1.

The vent terminal screen (if applicable).

2.

The furnace vent and combustion air intake passageways. Should
it be necessary to service the vent/air intake system, the manufac-
turer recommends this service be conducted by a qualified service
agency. The operation of this appliance requires the reassembly
and resealing of the vent/air intake system.

3.

The furnace burners, igniter and flame sensor.

 FIGURE 9: 

Side Return Filter Rack in the Horizontal Position

TABLE 1: 

Air Filter Size

Input

Output

Air Flow

Side Return

Bottom/End Return

MBH kW MBH kW CFM cmm

in.

cm

in.

cm

160 46.9 130 38.1 3500 99.1 16 x 25 41 x 63.5 (2)16 x 20 (2)41 x 51

Return air duct(s) may consist of either a bottom return only, or a bottom return
and one side return.
A single side return or a duel-side return IS NOT ALLOWED.
An Accessory External Side Filter Rack and an Accessory External Bottom 
Filter Rack are available.
Refer to the accessories section at the back of these instructions for the 
Filter Rack part numbers.

Make sure you DO NOT move the clip on weight on the
indoor fan wheel when cleaning the wheel. This weight is
used to balance the wheel. Moving the weight will cause
the fan wheel to vibrate.

ELECTRIC SHOCK, FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in
dangerous operation, serious injury, death or property
damage.

Improper servicing could result in dangerous operation,
serious injury, and death or property damage.

Before servicing, disconnect all electrical power to the fur-
nace. 

When servicing controls, label all wires prior to disconnect-
ing. Reconnect wires correctly. 

Verify proper operation after servicing.

Summary of Contents for GY8S160E30UH21

Page 1: ...ts that have been wet or the furnace if deemed necessary FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or prop erty damage Do not store or use...

Page 2: ...furnace casing making sure the physical support is sound without sagging cracks or gaps Examine the furnace base making sure it is physically sound without cracks gaps or sagging and has a good seal...

Page 3: ...Read the safety information above 2 Set the thermostat to the lowest setting 3 Turn off all electric power to the appliance 4 Remove furnace door 5 Move gas control switch to the OFF position Do not f...

Page 4: ...th air filters Table 1 will indicate 2 filters by using brackets with the number two 2 2 After you determine the cabinet size and what return configuration you have look up the recommended filter size...

Page 5: ...f the motor and wheel are heavily coated with dust they can be brushed and cleaned with a vac uum cleaner If the blower cannot be properly cleaned without removing it from the furnace then this servic...

Page 6: ...tor plate assem bly to the vestibule panel The surface is also gasketed The assembly including the flue baffle plate rear may be vacuumed or cleaned with hot water if necessary 3 The upper portion of...

Page 7: ...ated the number of times equal to the code For example six on flashes equals a number 6 fault code All flash code sequences are broken by a 2 sec ond off period SLOW GREEN FLASH Normal operation SLOW...

Page 8: ...CODE STORAGE AND RETRIEVAL The control in this furnace is equipped with memory that will store up to five error codes to allow a service technician to diagnose problems more easily This memory will be...

Page 9: ...ucts Group 9 SECTION III REPLACEMENT PARTS LIST NEUTRALS EAC COOL HEAT HUM PARK PARK L1 XFMR Y W R G C 37 36 28 43 46 2 25 9 4 45 7 33 38 34 8 15 1 16 32 5 27 6 3 39 22 23 18 31 14 35 29 10 47 41 44 1...

Page 10: ...R N Model PLATE RESTRICTOR L Model Style C PLATE RESTRICTOR L Model Style D 38 COLLAR FLUE 39 HANDLE DOOR 40 GASKET RESTRICTOR PLATE 41 TUBING SILICONE 42 SPRING DOOR 43 DIAGRAM WIRING 44 HARNESS WIRI...

Page 11: ...106306 UUM A 0205 Unitary Products Group 11 SECTION IV WIRING DIAGRAM FIGURE 12 Wiring Diagram...

Page 12: ...nly to products installed in the United States and Canada EXCLUSIONS This warranty does not cover any 1 Shipping labor or material charges 2 Damages resulting from transportation installation or servi...

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