York GY8S160E30UH21 User'S Information, Maintenance And Service Manual Download Page 3

106306-UUM-A-0205

Unitary Products Group

3

HOW YOUR GAS FURNACE WORKS

Your furnace is a very easy appliance to take for granted. Season after
season, it sits there in your home, keeping you warm and comfortable.
For this reason, you may never have given much thought to the way
your furnace operates. In order to get the safest and most efficient oper-
ation from your furnace, you should understand how your furnace does
its job.

When you set your thermostat to provide more heat in your home, you
are starting the heating cycle of the furnace. First, the inducer motor
starts to purge the heat exchanger of any remaining gases. Next, the
hot surface ignitor glows and after a warm-up period the gas valve
opens and ignition occurs. A short time later, the blower starts and dis-
tributes the warm air throughout the home. When the temperature set-
ting on your thermostat is reached, the gas valve closes, the main
burners are turned off, and the blower continues to run until the remain-
ing warm air in the system is distributed. When the blower stops, the
heating cycle has ended.

START-UP AND SHUTDOWN INSTRUCTIONS

Read the Instructions Below Before Trying to Start the 
Furnace

A.

This appliance does not have a pilot. It is equipped with an ignition
device which automatically lights the burner. Do not try to light the
burner by hand.

B.

BEFORE OPERATING; smell all around the appliance area for
gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.

C.

Use only your hand to push the gas control switch to the “on” posi-
tion. Never use tools. If the switch will not operate by hand, don’t
try to repair it, call a qualified service technician. Force or
attempted repair may result in a fire or explosion.

D.

Do not use this appliance if any part has been under water. Imme-
diately call a qualified service technician to inspect the appliance
and to replace any part of the control system and any gas control,
which has been under water.

Operating Instructions:

1.

STOP! Read the safety information above.

2.

Set the thermostat to the lowest setting.

3.

Turn off all electric power to the appliance.

4.

Remove furnace door.

5.

Move gas control switch to the “OFF” position. Do not force. See
Figure 4.

6.

Wait five (5) minutes to clear out any gas. If you then smell gas,
STOP! Follow “B” in the safety information above. If you don’t
smell gas, go to next step.

7.

Move gas control switch to the “ON” position. Do not force. See
Figure 4.

8.

Replace burner access panel.

9.

Turn on all electric power to the appliance.

10. Set thermostat to the desired setting. Burner will light, which may

take 30-60 seconds.

11.

After three (3) trials for ignition, if the appliance will not operate fol-
low the instructions, “TO TURN OFF THE APPLIANCE” and call
your service technician or gas supplier.

To Turn Off the Appliance:

1.

Set the thermostat to lowest setting.

2.

Turn off all electric power to the appliance if service is to be per-
formed.

3.

Remove burner access panel.

4.

Move gas control switch to the “OFF” position. See Figure 4.

5.

Replace burner access panel.

NOTE: 

The spring-loaded safety cut-off switch, mounted under the

blower deck will automatically cut off the electrical power supply
to the furnace when the blower panel is removed. As a safety
precaution, all electrical power and the gas supply to the furnace
should be turned off before servicing.

If you do not follow these instructions exactly, a fire or
explosion may result causing property damage, personal
injury, and/or loss of life.

Should overheating occur, or the gas valve fail to shut off,
turn the external manual gas valve in the gas supply line to
the furnace to the “off” position and let the furnace cool off
before shutting off the electrical power supply. Refer to
Figure 5.

 FIGURE 4: Gas Valve - White Rodgers

 FIGURE 5: Upflow Gas Piping

 FIGURE 6:  

Horizontal Gas Piping

INLET

WRENCH
BOSS

INLET
PRESSURE
PORT

ON

OFF

ON/OFF SWITCH
(Shown in ON position)

MAIN REGULATOR
ADJUSTMENT

OUTLET

OUTLET
PRESSURE
PORT

VENT PORT

EXTERNAL MANUAL
SHUTOFF VALVE

TO GAS
SUPPLY

TO GAS
SUPPLY

GROUNDED JOINT UNION
MAY BE INSTALLED
INSIDE OR OUTSIDE UNIT.

DRIP
LEG

MANUAL
SHUT-OFF
VALVE

DRIP
LEG

GAS
PIPE

GAS BURNERS

GAS VALVE

GAS
PIPE

DRIP
LEG

MANUAL
SHUT-OFF VALVE

Summary of Contents for GY8S160E30UH21

Page 1: ...ts that have been wet or the furnace if deemed necessary FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or prop erty damage Do not store or use...

Page 2: ...furnace casing making sure the physical support is sound without sagging cracks or gaps Examine the furnace base making sure it is physically sound without cracks gaps or sagging and has a good seal...

Page 3: ...Read the safety information above 2 Set the thermostat to the lowest setting 3 Turn off all electric power to the appliance 4 Remove furnace door 5 Move gas control switch to the OFF position Do not f...

Page 4: ...th air filters Table 1 will indicate 2 filters by using brackets with the number two 2 2 After you determine the cabinet size and what return configuration you have look up the recommended filter size...

Page 5: ...f the motor and wheel are heavily coated with dust they can be brushed and cleaned with a vac uum cleaner If the blower cannot be properly cleaned without removing it from the furnace then this servic...

Page 6: ...tor plate assem bly to the vestibule panel The surface is also gasketed The assembly including the flue baffle plate rear may be vacuumed or cleaned with hot water if necessary 3 The upper portion of...

Page 7: ...ated the number of times equal to the code For example six on flashes equals a number 6 fault code All flash code sequences are broken by a 2 sec ond off period SLOW GREEN FLASH Normal operation SLOW...

Page 8: ...CODE STORAGE AND RETRIEVAL The control in this furnace is equipped with memory that will store up to five error codes to allow a service technician to diagnose problems more easily This memory will be...

Page 9: ...ucts Group 9 SECTION III REPLACEMENT PARTS LIST NEUTRALS EAC COOL HEAT HUM PARK PARK L1 XFMR Y W R G C 37 36 28 43 46 2 25 9 4 45 7 33 38 34 8 15 1 16 32 5 27 6 3 39 22 23 18 31 14 35 29 10 47 41 44 1...

Page 10: ...R N Model PLATE RESTRICTOR L Model Style C PLATE RESTRICTOR L Model Style D 38 COLLAR FLUE 39 HANDLE DOOR 40 GASKET RESTRICTOR PLATE 41 TUBING SILICONE 42 SPRING DOOR 43 DIAGRAM WIRING 44 HARNESS WIRI...

Page 11: ...106306 UUM A 0205 Unitary Products Group 11 SECTION IV WIRING DIAGRAM FIGURE 12 Wiring Diagram...

Page 12: ...nly to products installed in the United States and Canada EXCLUSIONS This warranty does not cover any 1 Shipping labor or material charges 2 Damages resulting from transportation installation or servi...

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