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548086-XIM-C-0814

Johnson Controls Unitary Products

17

SECTION XI: START UP SHEET

Air Conditioning and Heating Start-Up Sheet 

 Proper start-up is critical to customer comfort and equipment longevity

  

 

  

  

  
  
  
  
  

  

  
  
  
  
  

  

  
  
  
  
  
  
  
  
  
  
  
  
  
  
  

  

  
  
  
  
  
  
  
  
 

Name

Address

City

State or Province

Zip or Postal Code

Indoor Unit Model #

Indoor Unit Serial #

Indoor Coil Model #

Indoor Coil Serial #

Upflow

Downflow

Horizontal Left

Horizontal Right

Unit is level

Venting system properly sized, within the limitations of the charts in the installation instructions.

Condensate drain for indoor coil properly connected

Filter Type

Intake Size

Exhaust Size

# of 90 Degree Ells

# 0f 45 Degree Ells

Length 

Length 

# 0f 45 Degree Ells

# of 90 Degree Ells

Polarity is correct (120vac indoor units) black is L1 (hot), white is N (neutral)

Ground wire is connected

Indoor unit (volts AC)

Low voltage values: "R" and "C" at Indoor unit control board (volts AC)

Thermostat Type

Other System Equipment and Accessories

Owner Information

Equipment Data

Venting (if applicable)

Electrical: Line Voltage

 

Outdoor Unit Model #

Outdoor Unit Serial #

Filter, Thermostat, Accessories

Filter Location(s)

Connections -- Per Installation Instructions and Local Codes 

Gas piping is connected (if applicable)

Supply plenum and return ducts are connected and sealed

Filter Size

Vent system is connected (if applicable)

Thermostat wiring complete

Heat anticipator is set to the recommended value listed in the Installation Instructions

Electrical: Low Voltage

 

Technician Performing Start-Up

Installing Contractor Name

Start-Up Date

Condensate drain for furnace (if applicable) 

Refrigerant piping complete and leak tested

Outdoor unit (volts AC)

Overcurrent Protection Breaker / Fuses Amperes

"R" and "C" Outdoor unit control board (volts AC)

Heating Set-Up

 

Natural Gas

LP Gas (Requires LP Conversion Kit)

Electric Air Handler

LP Gas Conversion Kit Part # Used

LP Kit Installed By

Inlet Gas Pressure (in. w.c.")

Calculated input in btuh - clock the gas meter (Nat Gas Only) 

Manifold Gas Pressure (in. w.c.")

Heating Type

Heat anticipator  

recommended value

Electric Heat Kit Part # (if applicable)

KW installed

Continued on next Page

Rated BTU/H (furnaces)

Print Form

Reset Form

Summary of Contents for GCGA SERIES

Page 1: ...ndoor out door unit combinations elevation differences or total line lengths Refer to Application Data covering General Piping Recommendations and Refrigerant Line Length Part Number 247077 SECTION II...

Page 2: ...ion must be observed to ensure a system that will give maximum performance with minimum service 4 The unit should not be operated at outdoor temperatures below 50 F without an approved low ambient ope...

Page 3: ...for approved system combinations as specified in tabular data sheet The initial charge given is applicable for total tubing lengths up to 15 feet 4 6 m See Application Data Part Number 247077 for inst...

Page 4: ...one quarter turn counterclockwise to open Do not overturn or the valve stem may break or become damaged See PRECAU TIONS DURING BRAZING SERVICE VALVE 8 Replace the Schrader core in the liquid and vap...

Page 5: ...s as a reservoir c Bulb should be insulated using thermal insulation provided to protect it from the effect of the surrounding ambient tempera ture Cover completely to insulate from air stream SECTION...

Page 6: ...r than the rec ommended value Remove recover charge if the measured liquid pressure is above the recommended value Condenser subcooling is obtained by calculating the difference of the saturated refri...

Page 7: ...75 49 90 57 105 65 120 72 135 79 150 85 165 90 76 49 91 58 106 66 121 73 136 79 151 85 166 91 77 50 92 58 107 66 122 73 137 80 152 86 167 91 78 50 93 59 108 67 123 74 138 80 153 86 168 91 79 51 94 60...

Page 8: ...lace it on an out side wall or where it is exposed to the radiant effect from exposed glass or appliances drafts from outside doors or supply air grilles 6 Route the 24 volt control wiring NEC Class 2...

Page 9: ...WER WIRING CONTACTOR TERMINALS COIL GND LUG C Y R G W Y R G W POWER WIRING CONTROL WIRING FACTORY WIRING 24 VOLT CONTROL WIRING MINIMUM 18 GA WIRE NEC CLASS 2 FURNACE OR AIR HANDLER TERMINAL BLOCK ROO...

Page 10: ...actor R 24 Volt Hot Heat XFMR R 24 Volt Hot Heat XFMR E W1 Emergency Heat E W1 Emergency Heat AUX Auxiliary Heat R 24 Volt Hot Cool XFMR Y2 Second Stage Compressor Connection of the C terminal 24 Volt...

Page 11: ...terminal 24 Volt common is optional when used with batteries Thermostat Installer Setup 0170 System Type must be set to 1 1 Heat 1 Cool Conventional Refer to AH documentation for W1 and W2 electric he...

Page 12: ...ct the owner on proper operation and maintenance of all other system components MAINTENANCE 1 Dirt should not be allowed to accumulate on the outdoor coils or other parts in the air circuit Clean as o...

Page 13: ...TORS MAY BE USED ON ACTUAL UNIT WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH TYPE 105 C THERMOPLASTIC O...

Page 14: ...2 T1 24 VAC CTRL CIRCUIT 20VA MIN BLU BLU RED BLK BRN RED BLK GND LUG GND CONTACTOR OPTIONAL LOW VOLTAGE WIRING 2 3 FIELD WIRING CTRL CIRCUIT BLK YEL PNK YEL PNK HPS COLOR CODE BLK BLACK BLU BLUE BRN...

Page 15: ...LL BE REMOVED IF LOW AMBIENT KIT IS INSTALLED YELLOW WIRE WILL BE REMOVED IF PRESSURE SWITCH KIT IS INSTALLED IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED W...

Page 16: ...548086 XIM C 0814 16 Johnson Controls Unitary Products NOTES...

Page 17: ...f applicable Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections Per Installation Instructions and Local Codes Gas piping is conn...

Page 18: ...th the owner s manual Explain thermostat use and programming if applicable to owner Cycle Test Operate the unit through several heating cycles if applicable from the thermostat noting and correcting a...

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