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271002-UUM-A-0407

Unitary Products Group

3

HOW YOUR GAS FURNACE WORKS

Your furnace is a very easy appliance to take for granted. Season after
season, it sits there in your home, keeping you warm and comfortable.
For this reason, you may never have given much thought to the way
your furnace operates. In order to get the safest and most efficient oper-
ation from your furnace, you should understand how your furnace does
its job.

When you set your thermostat to provide more heat in your home, you
are starting the heating cycle of the furnace. First, the inducer motor
starts to purge the heat exchanger of any remaining gases. Next, the
hot surface ignitor glows and after a warm-up period the gas valve
opens and ignition occurs. A short time later, the blower starts and dis-
tributes the warm air throughout the home. When the temperature set-
ting on your thermostat is reached, the gas valve closes, the main
burners are turned off, and the blower continues to run until the remain-
ing warm air in the system is distributed. When the blower stops, the
heating cycle has ended.

START-UP AND SHUTDOWN INSTRUCTIONS

Read the Instructions Below Before Trying to Start the 
Furnace

A.

This appliance does not have a pilot. It is equipped with an ignition
device which automatically lights the burner. Do not try to light the
burner by hand.

B.

BEFORE OPERATING; smell all around the appliance area for
gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.

C.

Use only your hand to push the gas control switch to the “on” posi-
tion. Never use tools. If the switch will not operate by hand, don’t
try to repair it, call a qualified service technician. Force or
attempted repair may result in a fire or explosion.

D.

Do not use this appliance if any part has been under water. Imme-
diately call a qualified service technician to inspect the appliance
and to replace any part of the control system and any gas control,
which has been under water.

Operating Instructions:

1.

STOP! Read the safety information above.

2.

Set the thermostat to the lowest setting.

3.

Turn off all electric power to the appliance.

4.

Remove burner door.

5.

Move gas control switch to the “OFF” position. Do not force. See
Figure 4.

6.

Wait five (5) minutes to clear out any gas. If you then smell gas,
STOP! Follow “B” in the safety information above. If you don’t
smell gas, go to next step.

7.

Move gas control switch to the “ON” position. Do not force. See
Figure 4.

8.

Replace burner door.

9.

Turn on all electric power to the appliance.

10. Set thermostat to the desired setting. Burner will light, which may

take 30-60 seconds.

11.

After three (3) trials for ignition, if the appliance will not operate fol-
low the instructions, “TO TURN OFF THE APPLIANCE” and call
your service technician or gas supplier.

To Turn Off the Appliance:

1.

Set the thermostat to lowest setting.

2.

Turn off all electric power to the appliance if service is to be per-
formed.

3.

Remove burner access panel.

4.

Move gas control switch to the “OFF” position. See Figure 4.

5.

Replace burner door.

NOTE: 

The spring-loaded safety cut-off switch, mounted under the

blower deck will automatically cut off the electrical power supply to the
furnace when the blower panel is removed. As a safety precaution, all
electrical power and the gas supply to the furnace should be turned off
before servicing.

If you do not follow these instructions exactly, a fire or
explosion may result causing property damage, personal
injury, and/or loss of life.

Should overheating occur, or the gas valve fail to shut off,
turn the external manual gas valve in the gas supply line to
the furnace to the “off” position and let the furnace cool off
before shutting off the electrical power supply. Refer to
Figure 5 or 6.

 FIGURE 4: 

Gas Valve

 FIGURE 5: 

Upflow Gas Piping

 FIGURE 6:  

Horizontal Gas Piping

INLET

WRENCH
BOSS

INLET
PRESSURE
PORT

ON OFF
SWITCH

LOW STAGE REGULATOR
ADJUSTMENT

OUTLET

OUTLET
PRESSURE
PORT

VENT
PORT

HIGH STAGE REGULATOR
ADJUSTMENT

EXTERNAL MANUAL
SHUTOFF VALVE

TO GAS
SUPPLY

TO GAS
SUPPLY

GROUNDED JOINT UNION
MAY BE INSTALLED
INSIDE OR OUTSIDE UNIT.

DRIP
LEG

MANUAL
SHUT-OFF
VALVE

GAS
PIPE

GAS
PIPE

DRIP
LEG

MANUAL
SHUT-OFF VALVE

GAS VALVE

GAS BURNERS

DRIP
LEG

Summary of Contents for AHV8 UH Series

Page 1: ...t or the furnace if deemed necessary FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or prop erty damage Do not store or use gasoline or other f...

Page 2: ...he ducts ter minate outside the space containing the furnace 4 Examine the furnace casing making sure the physical support is sound without sagging cracks or gaps Examine the furnace base making sure...

Page 3: ...s 1 STOP Read the safety information above 2 Set the thermostat to the lowest setting 3 Turn off all electric power to the appliance 4 Remove burner door 5 Move gas control switch to the OFF position...

Page 4: ...with cleanable filter s at this time Cleanable filter s may be cleaned as described in the manufacturer instructions or as described below and then re installed To replace the filter after cleaning y...

Page 5: ...et Remove this screw before proceeding 3 Unplug the vent motor wires and ground wire Remove the pres sure switch tubing at the tap on the vent motor housing NOTE It is recommended that replacement gas...

Page 6: ...e Y2 circuit for high cooling CONTROL BOARD Variable speed motors will adjust the motor speed in order to maintain the indoor fan CFM The control board is used to control the blower speed thus the CFM...

Page 7: ...higher speed will take 30 seconds and any ramp down to a lower speed or off will take 60 seconds Tap D is the normal profile best suited for most of the country where neither excessive humidity nor ex...

Page 8: ...out Low gas pressure faulty gas valve faulty hot surface ignitor or burner problem may cause this The furnace will lock out for one hour and then restart 8 RED FLASHES This fault is indicated if the f...

Page 9: ...DUCER LOW STAGE PRESSURE SWITCH HSI 1ST STAGE MAIN VALVE FLAME SENSE LOW CIRCULATOR HEAT SPEED 1ST STAGE LOW PRESSURE SWITCH CLOSE RECOGNITION HSI WARM UP 17 SEC IGNITION ACTIVATION PERIOD 4 SEC TRIAL...

Page 10: ...271002 UUM A 0407 10 Unitary Products Group SECTION III REPLACEMENT PARTS LIST 39 29 38 43 21 25 35 31 27 23 22 20 24 30 44 26 53 42 28 18 2 4 11 6 9 5 17 16 12 7 8 3 12A 7 36 25 37 12 20 11...

Page 11: ...ITER 22 DECK BLOWER Rear 23 DECK FRONT 24 HEAT EXCHANGER ASS Y 25 MANIFOLD GAS 26 PANEL UPPER ACCESS Burner Magnet FABRICATED PARTS Continued 27 PAN BASE 28 PANEL BLOWER ACCESS Magnet 29 PANEL TOP 30...

Page 12: ...1BR0121 BOTTOM RETURN FILTER KIT 1 FILTER 21 CABINETS 1BR0221 BOTTOM RETURN FILTER KIT 1 4 FILTER 21 CABINETS 1BR0124 BOTTOM RETURN FILTER KIT 1 FILTER 24 1 2 CABINETS 1BR0224 BOTTOM RETURN FILTER KIT...

Page 13: ...271002 UUM A 0407 Unitary Products Group 13 SECTION IV WIRING DIAGRAM FIGURE 9 Wiring Diagram...

Page 14: ...271002 UUM A 0407 14 Unitary Products Group NOTES...

Page 15: ...271002 UUM A 0407 Unitary Products Group 15 NOTES...

Page 16: ...to products installed in the United States and Canada EXCLUSIONS This warranty does not cover any 1 Shipping labor or material charges 2 Damages resulting from transportation installation or servicing...

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