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66433-YIM-B-1004

Unitary Products Group

11

4.

All piping should be cleaned of dirt and scale by ham-
mering on the outside of the pipe and blowing out the 
loose dirt and scale. Before initial start-up, be sure that 
all of the gas lines external to the unit have been purged 
of air.

5.

The gas supply should be a separate line and installed in 
accordance with all safety codes as prescribed under 
Limitations, shown on Page 4. After the gas connections 
have been completed, open the main shut-off valve 
admitting normal gas pressure to the mains. Check all 
joints for leaks with soap solution or other material suit-
able for the purpose. NEVER USE A FLAME.

6.

The furnace must be isolated from the gas supply piping 
system by closing its individual manual shut-off valve 
before conducting any pressure testing of the gas supply 
piping system at test pressures equal to or less than 1/2 
psig (3.48 kPa).

FLUE VENT HOOD

The flue vent hood with screen is shipped loose. This hood
must be installed to assure proper unit operation. The hood
must be fastened to the outside of the side gas control/electri-
cal compartment with the screws provided in the bag
attached to the inside of the gas control/electrical compart-
ment, see Figure 6.

 

If flexible stainless steel tubing is allowed by the
authority having jurisdiction, wrought iron or steel
pipe must be installed at the gas valve and extend
a minimum of two (2) inches outside of the unit
casing.

Natural gas may contain some propane. Propane
being an excellent solvent, will quickly dissolve
white lead or most standard commercial com-
pounds. Therefore, a special pipe dope must be
applied when wrought iron or steel pipe is used.
Shellac base compounds such as gaskoloc or sta-
lastic, and compounds such as rectorseal # 5,
Clyde’s or John Crane may be used.

Flue hood surfaces may be hot.

FIGURE 5 - FLUE VENT OUTLET AIR HOOD

The flue exhaust hood must be properly installed
and within the recommended clearances. Further
communications and action must be given to the
home or building owner(s) to eliminate any unau-
thorized human contact around this area during
the heating cycle. Flue hood surface and the
immediate area reach high temperatures during
the heating cycle.

V E N T   O U T L E T   S C R E E N

F L U E   V E N T   O U T L E T

A I R   H O O D

Summary of Contents for AFFINITY DNZ024

Page 1: ...ords NOTE CAUTION and WARNING Notes are intended to clarify or make the installation easier Cautions are given to prevent equipment damage Warnings are given to alert installer that personal injury an...

Page 2: ...NPUT 18 NATURAL GAS 18 TROUBLESHOOTING 19 TYPICAL WIRING DIAGRAM NOTES SEE FIGURES 13 14 AND 15 23 LIST OF FIGURES Fig Pg 1 UNIT CENTER OF GRAVITY 5 2 FIELD WIRING DIAGRAM CONTROL WIRING 7 3 POWER WIR...

Page 3: ...e given to prevent equipment damage WARNINGS are given to alert the installer that personal injury and or equipment damage may result if installation procedure is not handled properly INSPECTION As so...

Page 4: ...hey are to be installed at the dealer s and or the customer s expense Size of unit for proposed installation should be based on heat loss heat gain calculations made in accordance with industry recogn...

Page 5: ...f sufficient length should be used across the top of the unit Units may also be moved or lifted with a fork lift Slotted openings in the skid are provided for this purpose Forks must pass completely t...

Page 6: ...sing your units efficiency and increasing operating costs and wear and tear on the unit and controls Filters should be checked monthly this is especially impor tant since this unit is used for both he...

Page 7: ...t be sized properly to carry the load Each unit must be wired with a separate branch circuit fed directly from the meter panel and properly fused Refer to Figure 3 for typical field wiring and to the...

Page 8: ...are factory adjusted and ready for operation PHASING Three phase scroll compressors operate in only one direc tion If the scroll is drawing low amperage has similar suction and discharge pressures or...

Page 9: ...own Continuous return air temperature should not be below 55 F TABLE 4 PROPANE1 LP GAS APPLICATION DATA AVAILABLE ON MODELS INPUT CAPACITY MBH 2 OUTPUT CAPACITY MBH GAS RATE 3 FT 3 HR NUMBER OF BURNER...

Page 10: ...l shut off valve may have to be installed outside of the unit 3 Use wrought iron or steel pipe for all gas lines Pipe dope should be applied sparingly to male threads only FIGURE 4 EXTERNAL SUPPLY CON...

Page 11: ...tened to the outside of the side gas control electri cal compartment with the screws provided in the bag attached to the inside of the gas control electrical compart ment see Figure 6 If flexible stai...

Page 12: ...TA MODEL DNZ POWER SUPPLY VOLTAGE LIMITATIONS1 COMPRESSOR COND FAN MOTOR FLA SUPPLY AIR BLOWER MOTOR FLA MINIMUM CIRCUIT AMPACITY MAX FUSE SIZE AMPS2 MAX HACR BREAKER SIZE AMPS UNIT POWER FACTOR TRANS...

Page 13: ...L All dimensions are in inches They are subject to change with out notice Certified dimensions will be provided upon request TABLE 9 UNIT DIMENSIONS FRONT UNIT SIZE DIMENSION A B 024 030 036 33 1 2 18...

Page 14: ...8 DIA KNOCKOUT 1 2 NPTI CONNECTION LOW VOLTAGE CONN DIA KNOCKOUT 8 7 FIGURE 8 UNIT DIMENSIONS BACK BOTTOM 1 3 4 1 5 2 9 9 1 6 1 5 3 1 2 1 3 4 1 3 4 1 5 4 1 4 1 2 3 1 2 3 3 8 1 4 1 2 2 8 3 8 1 4 1 2 C...

Page 15: ...utomatically The limit switch operates when a high temperature condition caused by inadequate supply air flow occurs thus shut ting down the ignition control and closing the main gas valve and energiz...

Page 16: ...rmostat to the desired setting 12 If the unit will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier TO TURN OFF GAS TO UNIT 1 Set the t...

Page 17: ...lame 3 The pilot flame should envelope 3 8 of the end of the flame sensor and not contain any yellow color see Fig ure 11 4 Replace the pilot adjustment cover screw after the pilot flame is set To che...

Page 18: ...gas consumed per hour from Table 11 If the actual input is not within 5 of the furnace rating with allowance being made for the permissible range of the regu lator setting replace the orifice spuds wi...

Page 19: ...ECKOUT procedures Troubleshooting of components necessitates opening the electrical control box with the power connected to the unit Use extreme care when working with the live circuits Check the unit...

Page 20: ...66433 YIM B 1004 20 Unitary Products Group FIGURE 13 TYPICAL WIRING DIAGRAM DNZ 208 230 1 60...

Page 21: ...66433 YIM B 1004 Unitary Products Group 21 FIGURE 14 TYPICAL WIRING DIAGRAM DNZ 208 230 3 60...

Page 22: ...66433 YIM B 1004 22 Unitary Products Group FIGURE 15 TYPICAL WIRING DIAGRAM DNZ 460 3 60...

Page 23: ...Refrigerant operates at 50 70 percent higher pressures than R 22 Be sure that servicing equipment and replacement components are designed to operate with R 410A R 410A Refrigerant cylinders are rose c...

Page 24: ...e without notice Printed in U S A 66433 YIM B 1004 Copyright 2004 by Unitary Products Group All rights reserved Supersedes 66433 YIM A 0903 035 19532 000 A 0903 Unitary 5005 Norman Products York OK Gr...

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