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66433-YIM-B-1004

16

Unitary Products Group

CIRCULATING FAN

When the thermostat calls for FAN, the thermostat terminal G
is energized signaling the circulating fan to run at the heat
speed 2 seconds after the G terminal is energized.

If a call for HEAT occurs, the circulating fan continues to run
at the heat speed.

If a call for COOL occurs, the circulating fan switches to cool
speed after a 4 second delay.

When the thermostat ends the call for FAN, the thermostat
terminal G is de-energized, de-energizing the circulating fan.

START-UP

PRE-START CHECK LIST

Complete the following checks before starting the unit.

1.

Check the type of gas being supplied. Be sure that it is 
the same as listed on the unit nameplate.

2.

Make sure that the vent outlet air hood has been prop-
erly installed.

OPERATING INSTRUCTIONS

1.

STOP! Read the information on the unit safety label.

2.

Set the thermostat to the OFF position.

3.

Turn off all electrical power to the unit.

4.

DO NOT try to light the burners by hand. This appliance 
is equipped with an ignition device which automatically 
lights the burners. 

5.

Remove the access panel.

6.

Turn the gas valve switch to the OFF position.

7.

Wait five (5) minutes to clear out any gas. If you then 
smell gas, STOP! Follow B in the information on the unit 
safety label. If you don't smell gas, go to the next step.

8.

Turn the gas valve switch to the ON position.

9.

Replace the control access panel.

10. Turn on all electric power to the unit.

11. Set the thermostat to the desired setting.

12. If the unit will not operate, follow the instructions To Turn 

Off Gas To Appliance and call your service technician or 
gas supplier.

TO TURN OFF GAS TO UNIT

1.

Set the thermostat to the OFF position.

2.

Turn off all electric power to the appliance if service is to 
be performed.

3.

Remove the control access panel.

4.

Turn the gas valve switch to the OFF position. DO NOT 
FORCE.

5.

Replace the control access panel.

POST-START CHECK LIST (GAS)

After the entire control circuit has been energized and the
heating section is operating, make the following checks:

1.

Check for gas leaks in the unit piping as well as the sup-
ply piping.

2.

Check for correct manifold gas pressures. See Checking 
Gas Input.

3.

Check the supply gas pressure. It must be within the lim-
its shown on rating nameplate. Supply pressure should 
be checked with all gas appliances in the building at full 
fire. At no time should the standby gas line pressure 
exceed 10.5", nor the operating pressure drop below 
4.5" for natural gas units. If gas pressure is outside these 
limits, contact the local gas utility for corrective action.

MANIFOLD GAS PRESSURE ADJUSTMENT

Small adjustments to the gas flow may be made by turning
the pressure regulator adjusting screw on the automatic gas
valve. Refer to Figure 10.

The ability to properly perform maintenance on
this equipment requires certain expertise, mechan-
ical skills, tools and equipment. If you do not pos-
sess these, do not attempt to perform any
maintenance other than those procedures recom-
mended in this Installation Manual. Failure to heed
this warning could result in serious injury and pos-
sible damage to this equipment.

Summary of Contents for AFFINITY DNZ024

Page 1: ...ords NOTE CAUTION and WARNING Notes are intended to clarify or make the installation easier Cautions are given to prevent equipment damage Warnings are given to alert installer that personal injury an...

Page 2: ...NPUT 18 NATURAL GAS 18 TROUBLESHOOTING 19 TYPICAL WIRING DIAGRAM NOTES SEE FIGURES 13 14 AND 15 23 LIST OF FIGURES Fig Pg 1 UNIT CENTER OF GRAVITY 5 2 FIELD WIRING DIAGRAM CONTROL WIRING 7 3 POWER WIR...

Page 3: ...e given to prevent equipment damage WARNINGS are given to alert the installer that personal injury and or equipment damage may result if installation procedure is not handled properly INSPECTION As so...

Page 4: ...hey are to be installed at the dealer s and or the customer s expense Size of unit for proposed installation should be based on heat loss heat gain calculations made in accordance with industry recogn...

Page 5: ...f sufficient length should be used across the top of the unit Units may also be moved or lifted with a fork lift Slotted openings in the skid are provided for this purpose Forks must pass completely t...

Page 6: ...sing your units efficiency and increasing operating costs and wear and tear on the unit and controls Filters should be checked monthly this is especially impor tant since this unit is used for both he...

Page 7: ...t be sized properly to carry the load Each unit must be wired with a separate branch circuit fed directly from the meter panel and properly fused Refer to Figure 3 for typical field wiring and to the...

Page 8: ...are factory adjusted and ready for operation PHASING Three phase scroll compressors operate in only one direc tion If the scroll is drawing low amperage has similar suction and discharge pressures or...

Page 9: ...own Continuous return air temperature should not be below 55 F TABLE 4 PROPANE1 LP GAS APPLICATION DATA AVAILABLE ON MODELS INPUT CAPACITY MBH 2 OUTPUT CAPACITY MBH GAS RATE 3 FT 3 HR NUMBER OF BURNER...

Page 10: ...l shut off valve may have to be installed outside of the unit 3 Use wrought iron or steel pipe for all gas lines Pipe dope should be applied sparingly to male threads only FIGURE 4 EXTERNAL SUPPLY CON...

Page 11: ...tened to the outside of the side gas control electri cal compartment with the screws provided in the bag attached to the inside of the gas control electrical compart ment see Figure 6 If flexible stai...

Page 12: ...TA MODEL DNZ POWER SUPPLY VOLTAGE LIMITATIONS1 COMPRESSOR COND FAN MOTOR FLA SUPPLY AIR BLOWER MOTOR FLA MINIMUM CIRCUIT AMPACITY MAX FUSE SIZE AMPS2 MAX HACR BREAKER SIZE AMPS UNIT POWER FACTOR TRANS...

Page 13: ...L All dimensions are in inches They are subject to change with out notice Certified dimensions will be provided upon request TABLE 9 UNIT DIMENSIONS FRONT UNIT SIZE DIMENSION A B 024 030 036 33 1 2 18...

Page 14: ...8 DIA KNOCKOUT 1 2 NPTI CONNECTION LOW VOLTAGE CONN DIA KNOCKOUT 8 7 FIGURE 8 UNIT DIMENSIONS BACK BOTTOM 1 3 4 1 5 2 9 9 1 6 1 5 3 1 2 1 3 4 1 3 4 1 5 4 1 4 1 2 3 1 2 3 3 8 1 4 1 2 2 8 3 8 1 4 1 2 C...

Page 15: ...utomatically The limit switch operates when a high temperature condition caused by inadequate supply air flow occurs thus shut ting down the ignition control and closing the main gas valve and energiz...

Page 16: ...rmostat to the desired setting 12 If the unit will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier TO TURN OFF GAS TO UNIT 1 Set the t...

Page 17: ...lame 3 The pilot flame should envelope 3 8 of the end of the flame sensor and not contain any yellow color see Fig ure 11 4 Replace the pilot adjustment cover screw after the pilot flame is set To che...

Page 18: ...gas consumed per hour from Table 11 If the actual input is not within 5 of the furnace rating with allowance being made for the permissible range of the regu lator setting replace the orifice spuds wi...

Page 19: ...ECKOUT procedures Troubleshooting of components necessitates opening the electrical control box with the power connected to the unit Use extreme care when working with the live circuits Check the unit...

Page 20: ...66433 YIM B 1004 20 Unitary Products Group FIGURE 13 TYPICAL WIRING DIAGRAM DNZ 208 230 1 60...

Page 21: ...66433 YIM B 1004 Unitary Products Group 21 FIGURE 14 TYPICAL WIRING DIAGRAM DNZ 208 230 3 60...

Page 22: ...66433 YIM B 1004 22 Unitary Products Group FIGURE 15 TYPICAL WIRING DIAGRAM DNZ 460 3 60...

Page 23: ...Refrigerant operates at 50 70 percent higher pressures than R 22 Be sure that servicing equipment and replacement components are designed to operate with R 410A R 410A Refrigerant cylinders are rose c...

Page 24: ...e without notice Printed in U S A 66433 YIM B 1004 Copyright 2004 by Unitary Products Group All rights reserved Supersedes 66433 YIM A 0903 035 19532 000 A 0903 Unitary 5005 Norman Products York OK Gr...

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