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66433-YIM-B-1004

Unitary Products Group

15

SEQUENCE OF OPERATION

The unit is controlled by a conventional four wire heating/
cooling thermostat common to this class of equipment.

HEATING

When the thermostat calls for HEAT, the thermostat terminal
“W” is energized, the control board checks for a open pres-
sure switch “PS” and closed limit switches, then energizes
the combustion air blower.

After combustion airflow is established, the air proving pres-
sure switch “PS” closes, the hot surface ignitor is energized
and the pilot valve opens igniting the pilot flame.

The flame rod senses a flame and de-energizes the ignitor
opening the main gas valve and the main burners light.

30 seconds after the main burners light the circulating fan is
energized at the heating speed.

When the thermostat is satisfied, terminal W is de-energized,
de-energizing the ignition system closing the gas valve.

After a 5 second postpurge timing period, the combustion air
blower is de-energized and the heat fan off timing begins.

When this field selected heat fan off timing is completed the
circulating fan is de-energized.

If the limit switch “LS”, auxiliary limit switch “ALS” or the roll-
out switch “RS” open, the ignition system is de-energized and
the gas valve closes. The combustion blower and the circu-
lating fan are energized.

The combustion blower remains energized for the 5 second
postpurge timing period if the limit switch “LS”, auxiliary limit
switch “ALS” or the rollout switch “RS” contacts reset (the roll-
out “RS” and auxiliary limit switch “ALS” must be manually
reset). The circulating fan remains energized for the selected
heat delay off timing.

Normal operation of the system resumes.

HEATING SAFETY CONTROLS

The control circuit includes the following safety controls:

1.

Limit Switch (LS) 

- This control is located inside the 

heat exchanger compartment and is set to open at the 
temperature indicated in the Temperature Controls Table 
of the unit wiring diagram. It resets automatically. The 
limit switch operates when a high temperature condition 
caused by inadequate supply air flow occurs, thus shut-

ting down the ignition control and closing the main gas 
valve and energizing the blower.

2.

Pressure Switch (PS)

 - If the draft motor should fail, the 

pressure switch prevents the ignition controls and gas 
valves from being energized.

3.

Flame Sensor 

- The flame sensor and controls are 

located per Proper Flame Adjustment Figure 11. If an 
ignition control fails to detect a signal from the flame sen-
sor indicating the pilot flame is properly ignited, then the 
main gas valve will not open. 

4.

Rollout Switch (RS)

 - This switch is located in the 

burner vestibule. In the event of a sustained main burner 
flame rollout, it shuts off the ignition control and closes 
the main gas valve.

NOTE:

The manual reset 

Rollout Switch (RS)

 must be

reset before allowing furnace operation.

5.

Auxiliary Limit Switch (ALS)

 - This control is located 

inside the heat exchanger compartment and is set to 
open at 160°F. It is a manual reset switch. If ALS trips, 
then the primary limit (LS) has not functioned correctly. 
Replace the primary limit LS.

COOLING

When the thermostat calls for COOL, the thermostat termi-
nals G and Y are energized, which signals the compressor
and outdoor fan to run.

After a cool fan on delay timing of 2 seconds, the circulating
fan is energized at cooling speed.

When the thermostat is satisfied, terminals G and Y are de-
energized, de-energizing the compressor and outdoor fan.

After a cool fan off delay timing of 30 seconds, the circulating
fan is de-energized.

COOLING SAFETY CONTROLS

The control circuit includes the following safety controls:

1.

 

High Pressure Switch (HP)-

 This switch protects 

against excessive discharge pressures due to a blocked 
condenser coil or a condenser motor failure (opens at 
625 ± 25 psig and resets at 500 ± 25 psig).

2.

Low Pressure Switch (LP)-

 This switch protects against 

loss of refrigerant charge (opens at 7 ± 3 psig and resets 
at 22 ± 5 psig).

The above pressure switches are specifically designed to
operate with R-410A systems. R-22 pressure switches 

must

not 

be used as replacements for the R-410A pressure

switches.

Summary of Contents for AFFINITY DNZ024

Page 1: ...ords NOTE CAUTION and WARNING Notes are intended to clarify or make the installation easier Cautions are given to prevent equipment damage Warnings are given to alert installer that personal injury an...

Page 2: ...NPUT 18 NATURAL GAS 18 TROUBLESHOOTING 19 TYPICAL WIRING DIAGRAM NOTES SEE FIGURES 13 14 AND 15 23 LIST OF FIGURES Fig Pg 1 UNIT CENTER OF GRAVITY 5 2 FIELD WIRING DIAGRAM CONTROL WIRING 7 3 POWER WIR...

Page 3: ...e given to prevent equipment damage WARNINGS are given to alert the installer that personal injury and or equipment damage may result if installation procedure is not handled properly INSPECTION As so...

Page 4: ...hey are to be installed at the dealer s and or the customer s expense Size of unit for proposed installation should be based on heat loss heat gain calculations made in accordance with industry recogn...

Page 5: ...f sufficient length should be used across the top of the unit Units may also be moved or lifted with a fork lift Slotted openings in the skid are provided for this purpose Forks must pass completely t...

Page 6: ...sing your units efficiency and increasing operating costs and wear and tear on the unit and controls Filters should be checked monthly this is especially impor tant since this unit is used for both he...

Page 7: ...t be sized properly to carry the load Each unit must be wired with a separate branch circuit fed directly from the meter panel and properly fused Refer to Figure 3 for typical field wiring and to the...

Page 8: ...are factory adjusted and ready for operation PHASING Three phase scroll compressors operate in only one direc tion If the scroll is drawing low amperage has similar suction and discharge pressures or...

Page 9: ...own Continuous return air temperature should not be below 55 F TABLE 4 PROPANE1 LP GAS APPLICATION DATA AVAILABLE ON MODELS INPUT CAPACITY MBH 2 OUTPUT CAPACITY MBH GAS RATE 3 FT 3 HR NUMBER OF BURNER...

Page 10: ...l shut off valve may have to be installed outside of the unit 3 Use wrought iron or steel pipe for all gas lines Pipe dope should be applied sparingly to male threads only FIGURE 4 EXTERNAL SUPPLY CON...

Page 11: ...tened to the outside of the side gas control electri cal compartment with the screws provided in the bag attached to the inside of the gas control electrical compart ment see Figure 6 If flexible stai...

Page 12: ...TA MODEL DNZ POWER SUPPLY VOLTAGE LIMITATIONS1 COMPRESSOR COND FAN MOTOR FLA SUPPLY AIR BLOWER MOTOR FLA MINIMUM CIRCUIT AMPACITY MAX FUSE SIZE AMPS2 MAX HACR BREAKER SIZE AMPS UNIT POWER FACTOR TRANS...

Page 13: ...L All dimensions are in inches They are subject to change with out notice Certified dimensions will be provided upon request TABLE 9 UNIT DIMENSIONS FRONT UNIT SIZE DIMENSION A B 024 030 036 33 1 2 18...

Page 14: ...8 DIA KNOCKOUT 1 2 NPTI CONNECTION LOW VOLTAGE CONN DIA KNOCKOUT 8 7 FIGURE 8 UNIT DIMENSIONS BACK BOTTOM 1 3 4 1 5 2 9 9 1 6 1 5 3 1 2 1 3 4 1 3 4 1 5 4 1 4 1 2 3 1 2 3 3 8 1 4 1 2 2 8 3 8 1 4 1 2 C...

Page 15: ...utomatically The limit switch operates when a high temperature condition caused by inadequate supply air flow occurs thus shut ting down the ignition control and closing the main gas valve and energiz...

Page 16: ...rmostat to the desired setting 12 If the unit will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier TO TURN OFF GAS TO UNIT 1 Set the t...

Page 17: ...lame 3 The pilot flame should envelope 3 8 of the end of the flame sensor and not contain any yellow color see Fig ure 11 4 Replace the pilot adjustment cover screw after the pilot flame is set To che...

Page 18: ...gas consumed per hour from Table 11 If the actual input is not within 5 of the furnace rating with allowance being made for the permissible range of the regu lator setting replace the orifice spuds wi...

Page 19: ...ECKOUT procedures Troubleshooting of components necessitates opening the electrical control box with the power connected to the unit Use extreme care when working with the live circuits Check the unit...

Page 20: ...66433 YIM B 1004 20 Unitary Products Group FIGURE 13 TYPICAL WIRING DIAGRAM DNZ 208 230 1 60...

Page 21: ...66433 YIM B 1004 Unitary Products Group 21 FIGURE 14 TYPICAL WIRING DIAGRAM DNZ 208 230 3 60...

Page 22: ...66433 YIM B 1004 22 Unitary Products Group FIGURE 15 TYPICAL WIRING DIAGRAM DNZ 460 3 60...

Page 23: ...Refrigerant operates at 50 70 percent higher pressures than R 22 Be sure that servicing equipment and replacement components are designed to operate with R 410A R 410A Refrigerant cylinders are rose c...

Page 24: ...e without notice Printed in U S A 66433 YIM B 1004 Copyright 2004 by Unitary Products Group All rights reserved Supersedes 66433 YIM A 0903 035 19532 000 A 0903 Unitary 5005 Norman Products York OK Gr...

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