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035-17737-003 Rev. A (0504)

4

Unitary Products Group

Check for dirt or lint on any surfaces or on components. Do not try
to clean any of the surfaces or components. Cleaning of the fur-
nace and its components must be done by a qualified service pro-
fessional.

If, during the inspection of your furnace, you find any of the following
conditions:

Excessive amounts of dust and lint on components.

Damaged or deteriorated components or surfaces.

Leaks or blockage in the vent pipe passages.

Water on any surface inside or outside of the furnace.

Do not operate the furnace, call a certified dealer / servicing contractor
to check and / or clean your furnace, or for more information if you have
questions about the operation of your furnace.

If all components appear to be in good operating condition, replace the
front panels. Turn ON the gas and electrical power supplies to the fur-
nace, and set thermostat to the desired temperature.

Air Filters

Dirty filters greatly restrict the flow of air and may cause damage to the
moving parts of the furnace. If the filters become clogged the heat
exchangers and blower motor could overheat resulting in a potentially
dangerous situation. The filters should be checked every 3 months. On
new construction, check the filters every week for the first four weeks
and every three weeks after that, especially if the indoor fan is running
continuously. When replacing the filter(s) you must use filters that are
the same size as those recommended in Table 1. Use the following pro-
cedure to determine the filter size. Never operate your furnace without a
suitable air filter.

1.

Measure the furnace width and use that measurement to deter-
mine the cabinet width.

A 14-1/2” wide cabinet is a “A” cabinet.

A 17-1/2” wide cabinet is a “B” cabinet.

A 21” wide cabinet is a “C” cabinet.

A 24-1/2” wide cabinet is a “D” cabinet.

2.

Locate the cabinet size on Table 1 then determine whether you
have a bottom or side return air duct using the following method.

a.

If the return air filter is on the left or right side of the furnace it
is a side return

b.

If the air filter is on the bottom of the furnace then you have a
bottom return.

C.

If the air filters are on the bottom and the side of the furnace
then you have a bottom and side return. You must replace
both air filters. Table 1 will indicate 2 filters by using brackets
with the number two (2).

D.

If the air filters are on both sides of the furnace then you have
a two sided return. You must replace both air filters. Table 1
will indicate 2 filters by using brackets with the number two
(2).

3.

After you determine the cabinet size and what return configuration
you have, look up the recommended filter size from Table 1.

Replacing Filters

Filters used with this furnace must be installed external to the furnace
casing. DO NOT attempt to install filters inside the furnace cabinet.

Some installations may have the air filter in a rack attached to the cas-
ing of the furnace or placed in the return air duct. If the filter location or
replacement process is not obvious, contact your installer or service
technician for assistance. Replace throw away filter(s) with the same
size new filter(s). Throw away filter(s) may be replaced with cleanable
filter(s) at this time. Cleanable filter(s) may be cleaned as described in
the manufacturer instructions or as described below and then re-
installed.

* Some installations of this model require only one filter.

How to Clean your Filter

High-velocity filters may be cleaned with a vacuum cleaner or washed
with a garden hose. Be sure to shake off excess water and allow filter to
completely dry before re-installing the filter.

Blower Care

Even with good filters properly in place, blower wheels and motors will
become dust laden after long months of operation. The entire blower
assembly should be inspected annually. If the motor and wheel are
heavily coated with dust, they can be brushed and cleaned with a vac-
uum cleaner. If the blower cannot be properly cleaned without removing
it from the furnace, then this service must be performed by a qualified
service agency.

Motor Lubrication

The motors in these furnaces are permanently lubricated, and do not
require periodic oiling.

Every time the filters are changed the following items should be visually
inspected:

Check combustion air and vent pipe for blockage or leakage.

Check all components to be sure they are in good condition and
that there are no obvious signs of deterioration.

Check the drain lines to make sure there are no cracks or leaks.

Check for dirt or lint on any surfaces or on components. Do not try
to clean any of the surfaces or components. Cleaning of the fur-
nace and its components must be done by a qualified service pro-
fessional.

If, during the inspection of your furnace, you find any of the following
conditions:

Excessive amounts of dust and lint on components.

Damaged or deteriorated components or surfaces.

Leaks or blockage in the vent pipe passages.

Water on any surface inside or outside of the furnace.

Do not operate the furnace, call a certified dealer / servicing contractor
to check and / or clean your furnace, or for more information if you have
questions about the operation of your furnace.

If all components appear to be in good operating condition, replace the
front panels. Turn ON the gas and electrical power supplies to the fur-
nace, and set thermostat to the desired temperature.

TABLE 1: 

Filter Sizes

Cabinet Size

Side (in)

Side (mm)

Bottom (in) Bottom (mm)

17-1/2” (B)

16 x 25

406 x 635

16 x 25

406 x 635

17-1/2” (B)

16 x 25

406 x 635

16 x 25

406 x 635

21” (C)

16 x 25

406 x 635

20 x 25

508 x 635

21” (C)

16 x 25

406 x 635

20 x 25

508 x 635

24-1/2” (D)

(2) 16 x 25* (2) 406 x 635*

22 x 25

559 x 635

Make sure you DO NOT move the clip on weight on the
indoor fan wheel when cleaning the wheel. This weight is
used to balance the wheel. Moving the weight will cause
the fan wheel to vibrate.

Summary of Contents for 92% GF9

Page 1: ...wet or the furnace if deemed necessary FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage Do not store or use gasoline or other...

Page 2: ...nace casing making sure the physical support is sound without sagging cracks or gaps Examine the furnace base making sure it is physically sound without cracks gaps or sagging and has a good seal 5 Ex...

Page 3: ...es to clear out any gas If you then smell gas STOP Follow B in the safety information above If you don t smell gas go to next step 7 Move gas control switch to the ON position Do not force See Figure...

Page 4: ...e cabinet Some installations may have the air filter in a rack attached to the cas ing of the furnace or placed in the return air duct If the filter location or replacement process is not obvious cont...

Page 5: ...nue until the thermostat circuit between R and W is opened which causes the ignition system and gas valve to de energize and the burner flames to be extinguished The vent motor will operate for an add...

Page 6: ...em by setting the thermostat above the room temperature Observe the system s response Then use the troubleshooting section in this manual to check the system s operation FURNACE CONTROL DIAGNOSTICS Th...

Page 7: ...s 6 7 8 will be reset This provides protection to an unoccupied structure if a temporary condition exists causing a furnace malfunction An example would be a low incoming gas supply pressure preventin...

Page 8: ...ry Products Group SECTION III REPLACEMENT PARTS LIST 11 5 1 15 16 3 14 4 2 6 10 9 12 13 7 32 27 54 40 25 52 21 26 29 38 34 35 30 46 22 20 62 17 57 51 59 64 61 55 41 65 48 45 24 63 23 14 58 19 9 37 28...

Page 9: ...ay 188 ID 2 ft req d 41 TUBING SILICONE Clear with insert 1 3 ft req d 42 GASKET AIR INTAKE 43 GASKET COMBUSTION BLOWER 44 GASKET CONDENSATE PAN 45 GASKET UPPER CONDENSATE PAN 46 GASKET GAS CONTROLS 4...

Page 10: ...R0324 1NK0301 CONDENSATE NEUTRALIZER KIT 1SF0101 EXTERNAL SIDE RETURN FILTER RACK GF9 ONLY REPLACEMENT PART CONTACT INFORMATION This is a generic parts list To request a complete parts list refer to t...

Page 11: ...035 17737 003 Rev A 0504 Unitary Products Group 11 SECTION IV WIRING DIAGRAM FIGURE 8 Wiring Diagram...

Page 12: ...s only to products installed in the United States and Canada EXCLUSIONS This warranty does not cover any 1 Shipping labor or material charges 2 Damages resulting from transportation installation or se...

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