background image

035-17737-003 Rev. A (0504)

2

Unitary Products Group

7.

NEVER . . .Store flammable materials of any kind near your fur-
nace. Gasoline, solvents, and other volatile liquids should be
stored only in approved containers outside your home. These
materials vaporize easily and are extremely dangerous.

8.

NEVER . . .Store cleaning materials near your furnace. Materials
such as bleaches, detergents, powdered cleansers, etc., can
cause corrosion of the heat exchangers. 

9.

NEVER . . . Use the area around your furnace as a storage area
for items which could block the normal flow of air. This flow of air is
required for ventilation of the various furnace components.

INSTRUCTIONS FOR EXAMINING THE FURNACE 

INSTALLATION

It is the owner’s responsibility to ensure that an annual inspection of the
entire heating portion of the unit is made by a qualified service agency.

1.

Examine the heat exchanger, vent/combustion air piping, vent
connectors and chimney to be sure they are clear and free of
obstructions.

2.

Examine the vent pipe making sure it is firmly in place, that it
slopes slightly upward and is physically sound without holes and
all of the connections are secure.

3.

Examine the return-air duct connections to make sure they are
physically sound, sealed to the furnace casing, and the ducts ter-
minate outside the space containing the furnace.

4.

Examine the furnace casing making sure the physical support is
sound without sagging, cracks or gaps. Examine the furnace base
making sure it is physically sound without cracks, gaps or sagging
and has a good seal.

5.

Examine the furnace casing for obvious signs of deterioration.

6.

Examine the burner flames to make sure they are in good adjust-
ment. Refer to the pictorial sketch shown in Figure 2 as a compari-
son to the actual flame.

7.

Examine the furnace as outlined above in steps  “1 - 6” before
each heating season. Use Figure 3 for visual reference.

 FIGURE 1: 

Component Locations

FIRE OR EXPLOSION HAZARD

This furnace is designed and approved for use with Nat-
ural Gas and (LP) Propane Gas ONLY. DO NOT BURN
ANY LIQUID FUEL OR SOLID FUEL IN THIS FURNACE.

Burning any unapproved fuel will result in damage to the
furnace heat exchanger, which could result in Fire, Per-
sonal Injury, and/or Property Damage.

BURNER
BOX

LIMIT
SWITCH

PRESSURE
SWITCH

DOOR
SWITCH

BLOWER

GAS VALVE

VENT PIPE

INDUCER
BLOWER

CONDENSATE
TRAP

CONTROL
BOARD

 FIGURE 2: 

Burner Flame Drawing

COMBUSTION AIR 
INTAKE

BURNER
FLAME

MANIFOLD

INNER FLAME
CONES

MAIN
BURNER

 FIGURE 3: 

Furnace Examination Checkpoints

3

4 EXAMINE

FURNACE
CASING

3

4

3

6

EXAMINE
RETURN AIR
DUCT
CONNECTION

EXTERNAL HEAT EXCHANGER INTERNAL

VENT COMBUSTION AIR PIPE. MUST

REMOVE PANEL TO EXAMINE.

EXAMINE
RETURN AIR
DUCT
CONNECTION
(side or bottom)

REMOVE
PANEL
TO EXAMINE
BURNER
FLAMES

EXAMINE
FURNACE
CASING

5 EXAMINE ENTIRE

FURNACE CASING
SHOWN IN ALL
DRAWINGS

EXAMINE EXTERNAL
VENT PIPE

1

2

BURNER DOOR

BLOWER DOOR

Summary of Contents for 92% GF9

Page 1: ...wet or the furnace if deemed necessary FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage Do not store or use gasoline or other...

Page 2: ...nace casing making sure the physical support is sound without sagging cracks or gaps Examine the furnace base making sure it is physically sound without cracks gaps or sagging and has a good seal 5 Ex...

Page 3: ...es to clear out any gas If you then smell gas STOP Follow B in the safety information above If you don t smell gas go to next step 7 Move gas control switch to the ON position Do not force See Figure...

Page 4: ...e cabinet Some installations may have the air filter in a rack attached to the cas ing of the furnace or placed in the return air duct If the filter location or replacement process is not obvious cont...

Page 5: ...nue until the thermostat circuit between R and W is opened which causes the ignition system and gas valve to de energize and the burner flames to be extinguished The vent motor will operate for an add...

Page 6: ...em by setting the thermostat above the room temperature Observe the system s response Then use the troubleshooting section in this manual to check the system s operation FURNACE CONTROL DIAGNOSTICS Th...

Page 7: ...s 6 7 8 will be reset This provides protection to an unoccupied structure if a temporary condition exists causing a furnace malfunction An example would be a low incoming gas supply pressure preventin...

Page 8: ...ry Products Group SECTION III REPLACEMENT PARTS LIST 11 5 1 15 16 3 14 4 2 6 10 9 12 13 7 32 27 54 40 25 52 21 26 29 38 34 35 30 46 22 20 62 17 57 51 59 64 61 55 41 65 48 45 24 63 23 14 58 19 9 37 28...

Page 9: ...ay 188 ID 2 ft req d 41 TUBING SILICONE Clear with insert 1 3 ft req d 42 GASKET AIR INTAKE 43 GASKET COMBUSTION BLOWER 44 GASKET CONDENSATE PAN 45 GASKET UPPER CONDENSATE PAN 46 GASKET GAS CONTROLS 4...

Page 10: ...R0324 1NK0301 CONDENSATE NEUTRALIZER KIT 1SF0101 EXTERNAL SIDE RETURN FILTER RACK GF9 ONLY REPLACEMENT PART CONTACT INFORMATION This is a generic parts list To request a complete parts list refer to t...

Page 11: ...035 17737 003 Rev A 0504 Unitary Products Group 11 SECTION IV WIRING DIAGRAM FIGURE 8 Wiring Diagram...

Page 12: ...s only to products installed in the United States and Canada EXCLUSIONS This warranty does not cover any 1 Shipping labor or material charges 2 Damages resulting from transportation installation or se...

Reviews: