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Page 7

Installation, Operation & Maintenance Manual ( IOPCKKS60220510C1)

COMPRESSORS

Units are shipped with factory adjusted compressor mountings 
and ready for operation.

 

CAUTION 

DO NOT LOOSEN COMPRESSOR MOUNTING BOLTS. 
REMOVE COMPRESSOR SHIPPING BRACKETS BEFORE 
START-UP.

FILTERS

Two inch filters can be supplied with each unit. Filters must always 
be installed ahead of the evaporator coil and must be kept clean 
or replaced with same size and type. Dirty filters will reduce 
the capacity of the unit and will result in frosted coils or safety 
shutdown. Minimum filter area and required sizes are shown in 
Product Data Table 4.

SERVICE ACCESS

The following removable panels provide access to all serviceable 
components :

t

Compressor compartment

t

Electric Heat compartment

t

Blower compartment

t

Main control box

t

Filter compartment

Refer to the Dimensions and Clearances Figure 7 for location of 
these access panels.

THERMOSTAT

4 Stage Cooling

The room thermostat should be located on an inside 
wallapproximately 56 inches above the floor where it will not 
besubject to drafts, sun exposure or heat from electrical fixtures 
or appliances. Follow manufacturers instructions enclosed with 
thermostat for general installation procedure. A minimum of seven 
color coded insulated wires (#18 AWG) should be used to connect 
thermostat to unit. 

POWER AND CONTROL WIRING

Field wiring to the unit must conform to provisions of the National 
Electrical Code and/or local ordinances. The unit must be electrically 
grounded in accordance with NEC and/or local codes.

Voltage tolerances, which must be maintained at the compressor 
terminals, during starting and running conditions, are indicated on 
the unit Rating Plate and the Unit Application Data table.

A fused disconnect switch should be field provided based on the 
tabulated rating, with a short circuit capacity of 10K or more, for 
the unit. The switch must be separate from all other circuits. Wire 

entry at knockout openings require conduit fittings to comply with 
local codes. Refer to the Dimensions and Clearances Figures 8 for 
installation location.
If any of the wire supplied with the unit must be replaced, 
replacement wire must be of the type shown on the wiring diagram 
and the same minimum gauge as the replaced wire.

Electrical line must be sized properly to carry the load. Use copper 
conductors only. Each unit must be wired with a separate branch 
circuit fed directly from the meter panel and properly fused.

Emergency stop button should be field installed as per wiring 
diagram. The activator should be red in colour with a yellow outline 
background, and should be easily accessible. The device should 
be self latching type and contacts must be of positive opening 
operation, certified to EN60947 - 5 - 1.

 

CAUTION 

WHEN CONNECTING ELECTRICAL POWER AND CONTROL 
WIRING TO THE UNIT, WATERPROOF TYPE CONNECTORS 
MUST BE USED SO THAT WATER OR MOISTURE 
CANNOT BE DRAWN INTO THE UNIT DURING NORMAL 
OPERATION. THE ABOVE WATERPROOFING CONDITIONS 
WILL ALSO APPLY WHEN INSTALLING A FIELD SUPPLIED 
DISCONNECT SWITCH.

Refer to Typical Wiring Diagram, Figure 7 and to the appropriate unit 
wiring diagram for control circuit and power wiring information.

Wire Size

Maximum Length (1)

18 AWG

150 feet

From the unit to the thermostat and back to the unit

Table 2: Control Wire Sizes

OPTIONAL ELECTRIC HEAT

The factory installed heaters are wired for single point power 
supply. Power supply need only be brought into the singlepoint 
terminal block and thermostat wiring to the low voltage  terminal 
strip located in the upper portion of the unit control box.

These heaters are located within the supply air chamber.Refer 
to Figure 8 for access panel location. Fuses are supplied by the 
factory. Refer to Table 3 for minimum CFM limitations and to Table 
5 for electrical data.

Table 3: Minimum CFM Limitation

Summary of Contents for 30 to 50 TR

Page 1: ...Installation Operation Maintenance Manual 60 Hz DMS Saber Series Air Cooled Packaged Air Conditioners 30 to 50 TR...

Page 2: ...onal safety 15 Use and Operation 16 Adherence to warnings 16 Staff training 16 Use of the unit 16 Recommended safety practices 17 Applicable standards of EEC machinery directive 17 OPERATION Sound pow...

Page 3: ...es and work gloves and follow all safety codes Use a quenching cloth and have a fire extinguisher available for all brazing operations INSPECTION As soon as a unit is received it should be inspected f...

Page 4: ...al and local safety codes Refer to Unit Application Data table If components are to be added to a unit to meet local codes they are to be installed at the dealer s and or the customer s expense Size o...

Page 5: ...ITS WEIGHT IS DISTRIBUTED EQUALLY ON ALL CABLES SO IT WILL LIFT EVENLY CLEARANCES All units require certain clearances for proper operation and service Installer must make provisions for adequate ven...

Page 6: ...Install a condensate drain line from the one inch FPT female connection on the unit to an open drain NOTE The condensate drain operates in a negative pressure in the cabinet The condensate drain line...

Page 7: ...ating with a short circuit capacity of 10K or more for the unit The switch must be separate from all other circuits Wire entry at knockout openings require conduit fittings to comply with local codes...

Page 8: ...incoming line connection phasing to obtain proper rotation Scroll compressors operate in only one direction If the scroll is drawing low amperage has similar suction and discharge pressures or produci...

Page 9: ...ts lbs Kg 3520 1600 3630 1650 3720 1691 4150 1886 Basic Unit Ratings ARI Conditions Heating Capacities Dimensions Motor size Filters Refrigerant Height of Comp s Hermetic Scroll 6 Pole Class F Insulat...

Page 10: ...DATA DMS 360 420 480 600 Notes 1 DMS 600 with 4 condenser fans 2 For economizer option add 800 mm to the unit length 3 For bag filter option add 800 mm to the unit length 4 When selecting the option o...

Page 11: ...280 725 875 555 1751 600 VAR 146 A2 1615 x 42mm 116 140 SPA 280 2 2517 x 35mm 280 725 875 555 1751 480 VAR 146 A2 1615 x 42mm 116 140 SPA 280 2 2517 x 35mm 280 725 875 540 1721 725 875 540 1721 420 VA...

Page 12: ...70 9 225 136 3 175 36 0 45 2 136 3 175 54 0 67 8 136 3 175 Voltage Minimum Circuit Amperes 3 1 160 0 220 V 3Ph 60 Hz 18 9 14 3 17 5 Maximum Fuse Breaker Size Compressors Condenser Fan Motors FLA Elect...

Page 13: ...65 820 6 20 868 6 84 916 7 50 964 8 22 1012 8 97 12500 5900 549 2 56 608 3 00 667 3 47 725 3 96 783 4 55 840 5 16 895 5 82 949 6 51 1000 7 23 1050 7 97 14000 6608 590 3 39 647 3 88 699 4 37 751 4 90 8...

Page 14: ...e Manual IOPCKKS60220510C1 ADDITIONAL PRESSURE DROPS The additional pressure losses should be calculated from the raph and ADDED along with the ESP External Static Pressure to calculate fan performanc...

Page 15: ...he conditioned space The job specifications may require that this balancing be done by someone other than the equipment installer WARNING FAILURE TO PROPERLY ADJUST THE TOTAL SYSTEM AIR QUANTITY CAN R...

Page 16: ...ower before opening the access doors 3 Warnings against coming into contact with electrical parts All warnings and signs regarding the units must be absolutely observed STAFF TRAINING The unit should...

Page 17: ...1 12100 2 1 2 8 Software Refer to IOM for details of Simplicity Programming UNI EN 12100 1 12100 2 1 3 2 Risk of breakup during operation operating conditions stated on the as built drawings frequenc...

Page 18: ...watts Table 8 Sound Power Levels DMS Saber Units Table 9 Sound Power Levels Standard Fans VOLT FREE CONTACT All Saber units are supplied with Volt free contact Refer to Electrical wiring schematic th...

Page 19: ...le stop the condenser fans Once the low pressure switch has been proven closed during the 30 second monitor period described above the UCB will monitor the low pressure limit switch for any openings I...

Page 20: ...d This limit is monitored regardless of unit operation status i e the limit is monitored at all times If the temperature limit opens three times within one hour it will lock on the indoor blower motor...

Page 21: ...el any thermostat calls and set the fan switch to AUTO Wait for the internal overload to reset Test again when cool 5 If blower contactor is not pulled in check for 24 volts at the contactor coil If 2...

Page 22: ...or 24 volts at the UCB terminal C2 If 24 volts are present check for loose wiring between C2 and the compressor contactor 7 If 24 volts is not present at the C2 terminal check for 24 volts from the ro...

Page 23: ...compressor 1 may be held off for a portion of the ASCD See the next step 10 If 24 volts is present at the UCB Y1 terminal and none of the switches are open and the compressor is not locked out the UC...

Page 24: ...mately 10 mm to 13 mm when pressed lightly with a finger EVERY SIX MONTHS In addition to the maintenance done every three months t The condenser coils should be cleaned by spraying water over it at lo...

Page 25: ...Page 25 Installation Operation Maintenance Manual IOPCKKS60220510C1...

Page 26: ...Page 26 Installation Operation Maintenance Manual IOPCKKS60220510C1...

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Page 28: ...y aspect of our business York products are now a premier brand manufactured by Johnson Controls The acquisition of York gives us a unique insight into designing HVAC products that match your exact req...

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