background image

835964-UIM-A-0112

2

Johnson Controls Unitary Products

LIMITATIONS

The unit should be installed in accordance with all National, State and
Local Safety Codes and the limitations listed below:

1.

Limitations for the indoor unit, coil, and appropriate accessories
must also be observed.

2.

The outdoor unit must not be installed with any duct work in the air
stream. The outdoor fan is the propeller type and is not designed
to operate against any additional external static pressure.

3.

The maximum and minimum conditions for operation must be
observed to ensure a system that will give maximum performance
with minimum service.

4.

The unit should not be operated at outdoor temperatures below
50°F without an approved low ambient operation accessory kit
installed.

5.

The maximum allowable line length for this product is 75 feet.

SECTION III: UNIT INSTALLATION

LOCATION

Before starting the installation, select and check the suitability of the
location for both the indoor and outdoor unit. Observe all limitations and
clearance requirements.

The outdoor unit must have sufficient clearance for air entrance to the
condenser coil, air discharge, and service access. See Figure 1.

If the unit is to be installed on a hot sun exposed roof or a black-topped
ground area, the unit should be raised sufficiently above the roof or
ground to avoid taking the accumulated layer of hot air into the outdoor
unit.

Provide an adequate structural support.

ADD-ON REPLACEMENT/RETROFIT

When this unit is being used as a replacement for an R-410A unit, it is
required that the outdoor unit, indoor coil, and metering device all be
replaced. The following steps should be performed in order to insure
proper system operation and performance. Line-set change out is also
recommended.

1.

Change-out of the indoor coil to an approved R-410A coil/ con-
densing unit combination with the appropriate metering device.

2.

Change-out of the line-set when replacing an R-22 unit with an
R410-A unit is highly recommended to reduce cross-contamina-
tion of oils and refrigerants.

3.

If change-out of the line set is not practical, then the following pre-
cautions should be taken.

Inspect the line set for kinks, sharp bends, or other restrictions,
and for corrosion.

Determine if there are any low spots which might be serving as oil
traps.

Flush the line set with a commercially available flush kit to
remove as much of the existing oil and contaminants as possible.

Install a suction line filter-drier to trap any remaining contami-
nants, and remove after 50 hours of operation.

4.

If the outdoor unit is being replaced due to a compressor burnout,
then installation of a 100% activated alumina suction-line filter
drier in the suction-line is required, in addition to the factory
installed liquid-line drier. Operate the system for 10 hours. Monitor
the suction drier pressure drop. If the pressure drop exceeds 3
psig, replace both the suction-line and liquid-line driers. After a
total of 10 hours run time where the suction-line pressure drop has
not exceeded 3 psig, replace the liquid line drier, and remove the
suction-line drier. Never leave a suction-line drier in the system
longer than 50 hours of run time.

TABLE 1: 

Application Limitations

Ambient Air Temperature 

on Outdoor Coil

Air Temperature on

Indoor Coil

Min. DB

Max. DB

Min. WB

Max. WB

50°F

115°F

57°F

72°F

For multiple unit installations, units must be spaced a minimum of
18” (46 cm) apart (coil face to coil face).

NOTICE

 FIGURE 1:  

Typical Installation

THERMOSTAT

SEAL OPENING(S) WITH
PERMAGUM OR EQUIVALENT

TO INDOOR COIL

TO FURNACE OR
AIR HANDLER
TERMINAL BLOCK

NEC CLASS 2 WIRING

NEC CLASS 1 WIRING

ALL OUTDOOR WIRING
MUST BE WEATHERPROOF.

CONTROL
ACCESS
PANEL

WEATHERPROOF
DISCONNECT
SWITCH

MINIMUM 18” SERVICE
ACCESS CLEARANCE
ON ONE SIDE

60” OVERHEAD
CLEARANCE

6” CLEARANCE
AROUND PERIMETER

NOTE:

Summary of Contents for 13 Seer-GCGD

Page 1: ...hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTIO...

Page 2: ...410A coil con densing unit combination with the appropriate metering device 2 Change out of the line set when replacing an R 22 unit with an R410 A unit is highly recommended to reduce cross contamina...

Page 3: ...o avoid sharp bends which may cause a restriction 2 The lines should be installed so that they will not obstruct service access to the coil air handling system or filter 3 Care must also be taken to i...

Page 4: ...ER TIGHTEN between 40 and 60 inch lbs maximum 10 Evacuate the vapor line evaporator and liquid line to 500 microns or less 11 Replace cap on service ports Do not remove the flare caps from the service...

Page 5: ...r fitting and an additional 1 3 turn to seal 7 Install the TXV bulb to the vapor line near the equalizer line using the bulb clamp s furnished with the TXV assembly Ensure the bulb is making maximum c...

Page 6: ...e default subcool ing is 10 F 1 Set the system running in cooling mode by setting the thermostat at least 6 F below the room temperature and operate system for at least 10 15 minutes 2 Refer to the te...

Page 7: ...ly connections TABLE 2 R 410A Saturation Properties TEMP F PRESSURE PSIG TEMP F PRESSURE PSIG TEMP F PRESSURE PSIG TEMP F PRESSURE PSIG TEMP F PRESSURE PSIG 45 130 60 170 75 217 90 274 105 341 46 132...

Page 8: ...unit and thermostat To eliminate erratic operation seal the hole in the wall at the ther mostat with permagum or equivalent to prevent air drafts affecting the operation of in the thermostat NOTICE FI...

Page 9: ...electric heat on thermostat is not necessary MA SHP AHP ID MODELS Other Part Numbers SAP Legacy 265902 031 09167 2 Part Numbers SAP Legacy 159480 031 09156 1 COM 24 Volt Common R 24 Volt Hot W2 Secon...

Page 10: ...Y1 Single Stage Compressor Y Y2 Second or Full Stage Compressor W1 First Stage Heat Y Full Stage Compressor G Fan BP11C50124 BN11C01124 DP11C40124 DN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24...

Page 11: ...ll Stage Heat Clipping Jumper W914 for electric heat on thermostat is not necessary 24VAC Humidifier Optional C 24 Volt Common Y Compressor SINGLE STAGE AIR CONDITIONER Y Compressor Contactor SINGLE S...

Page 12: ...rmostat is not necessary C 24 Volt Common Y Full Stage Compressor G Fan BN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Thermostat Installer Setup 1 System Ty...

Page 13: ...ration and maintenance of all other system components MAINTENANCE 1 Dirt should not be allowed to accumulate on the outdoor coils or other parts in the air circuit Clean as often as necessary to keep...

Page 14: ...835964 UIM A 0112 14 Johnson Controls Unitary Products SECTION X WIRING DIAGRAM FIGURE 14 Wiring Diagram Single Phase 167242...

Page 15: ...835964 UIM A 0112 Johnson Controls Unitary Products 15 FIGURE 15 Wiring Diagram Three Phase 412217...

Page 16: ...ge without notice Published in U S A 835964 UIM A 0112 Copyright 2012 by Johnson Controls Inc All rights reserved Supersedes 414172 UIM D 1211 Johnson Controls Unitary Products 5005 York Drive Norman...

Reviews: