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11

Air purging

After the confirmation of the above conditions, prepare the wiring as follows:

1) Never fail to have an individual power circuit specifically for the air conditioner. As for

the method of wiring, be guided by the circuit diagram posted on the inside of control
cover.

2) The screw which fasten the wiring in the casing of electrical fittings are liable to come

loose from vibrations to which the unit is subjected during the course of
transportation. Check them and make sure that they are all tightly fastened. (If they
are loose, it could cause burn-out of the wires.)

3) Specification of power source.
4) Confirm that electrical capacity is sufficient.
5) See to that the starting voltage is maintained at more than 90 percent of the rated

voltage marked on the name plate.

6) Confirm that the cable thickness is as specified in the power source specification.

7) Always install an earth leakage circuit breaker in a wet or moist area.

8) The following would be caused by voltage drop.

Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of the

normal function of the overload.

9) The means for disconnection from a power supply shall be incorporated in the fixed

wiring and have an air gap contact separation of at least 3mm in each active(phase)
conductors.

CAUTION

CAUTION

CAUTION

CAUTION

AIR PURGING

Air and moisture in the refrigerant system have undesirable effects as indicated below:

Pressure in the system rises.
Operating current rises.
Cooling or heating efficiency drops.
Moisture in the refrigerant circuit may freeze and block capillary tubing.
Water may lead to corrosion of parts in the refrigeration system.

Therefore, the indoor unit and tubing between the indoor and outdoor unit must be
leak tested and evacuated to remove any noncondensables and moisture from the
system.

Air purging with vacuum pump

Preparation
Check that each tube(both liquid and gas side tubes) between the indoor and
outdoor units have been properly connected and all wiring for the test run has
been completed. Remove the service valve caps from both the gas and the liquid
side on the outdoor unit. Note that both the liquid and the gas side service valves
on the outdoor unit are kept closed at this stage.

Pipe length and refrigerant amount:

Connective
pipe length

Less than 5m

5 10m

(Pipe length-5)x30g

Air purging
method

Use vacuum
pump.

Use vacuum
pump.

Additional amount of refrigerant to be charged

~

Summary of Contents for 10 SEER 50HZ R22

Page 1: ...hen the power cord is damaged replacement work shall be performed by authorized personnel only Installation work must be performed in accordance with the national wiring standards by authorized person...

Page 2: ...f Improper installation will cause water leakage electrical shock or fire Please consult authorized dealer or specialist for the installation work Please note fault caused by improper installation is...

Page 3: ...f the outdoor unit are not attached securely it could result in a fire or electrical shock due to dust water etc Perform electrical work according to the installation manual and be sure to use an excl...

Page 4: ...ht or rain exposure make sure that heat radiation from the condenser is not restricted Ensure that the clearance around the back of the unit The front of the unit should have more than 200cm of cleara...

Page 5: ...left and right of the indoor unit is more than 12cm The indoor unit should be installed allowing a minimum clearance of 15cm from the ceiling Use a stud finder to locate studs to prevent unnecessary d...

Page 6: ...tructure and corresponding mounting points on the installation plate Dimensions are in mm unless otherwise stated 1 Determine hole positions according to the diagram detailed in Fig 5 Drill one 1 hole...

Page 7: ...rom side to side to see that it is securely hooked 3 Piping can easily be made by lifting the indoor unit with a cushioning material between the indoor unit and the wall Get it out after finish piping...

Page 8: ...se sloped downward to drain out the condensed water smoothly CAUTION Install the outdoor unit on a rigid base to prevent increasing noise level and vibration Determine the air outlet direction where t...

Page 9: ...C Roughness Burr Main cause for refrigerant leakage is due to defect in the flaring work Carry out correct flaring work using the following procedure 1 Use the piping kit accessory or pipes purchased...

Page 10: ...ing Flare nut Pipings Fig 18 ELECTRICAL WORK Electric safety regulations for the initial Installation 1 If there is serious safety problem about the power supply the technicians should refuse to insta...

Page 11: ...from a loop of the connective cable as illustrated in the installation diagram of indoor and outdoor units 4 Insulate unused cords conductors with PVC tape Process them so they do not touch any electr...

Page 12: ...oad 9 The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air gap contact separation of at least 3mm in each active phase conductors CAUTION CAUTION C...

Page 13: ...Lo of the manifold valve 4 Operate the vacuum pump to evacuate After slightly loose the flare nut of the Lo valve on the gas pipe side check that the air is entering Operation noise pump changes and...

Page 14: ...safety check Gas leak check 1 Soap water method Do a leak test of all joints of the tubing both indoor and outdoor and both gas and liquid side service valves Bubbles indicate a leak 2 Leak detector...

Page 15: ...CS335 I 2200019440...

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