background image

Bar

Copper pipe

Clamp handle

Red arrow mark

Cone

Yoke

Handle

Bar

"A"

C: Putting nut on

Remove flare nuts attached to indoor and
outdoor unit, then put them on pipe/tube

having completed burr removal.(not possible
to put them on after flaring work)

Flare nut

Copper tube

Fig.16

Fig.17

D: Flaring work

Firmly hold copper pipe in a die in the
dimension shown in the table below.

CAUTION

Align the center of the pipes.
Sufficiently tighten the flare

nut with fingers, and then
tighten it with a spanner and
torque wrench as shown.

Tightening Connection

Excessive torque can break nut
depending on installation conditions.

Outer

diam.

Tightening

torque(N.cm)

Additional tightening

torque(N.cm)

4900

(500kgf.cm)

5390

(550kgf.cm)

12.7

Outer diam.

(mm)

A(mm)

Max.

Min.

9.53

1.6

1.0

12.7

1.8

1.0

9.53

2940

(300kgf.cm)

3430

(350kgf.cm)

Fig.19

Indoor unit tubing

Flare nut

Pipings

Fig.18

ELECTRICAL WORK

Electric safety regulations for the initial Installation
1. If there is serious safety problem about the power supply, the technicians should refuse

to install the air conditioner and explain to the client until the problem is solved.

2. Power voltage should be in the range of 90%~110%of rated voltage.
3. The creepage protector and main power switch with a 1.5 times capacity of Max. Current

of the unit should be installed in power circuit.

4. Ensure the air conditioner is grounded well.

7. An individual branch circuit and single receptacle used only for this air conditioner must

be available. See the following table for suggested wire sizes and fuse specifications:

5. According to the attached Electrical Connection Diagram located on the panel of the

outdoor unit to connect the wire.

6. All wiring must comply with local and national electrical codes and be installed

by qualified and skilled electricians.

9

Electrical work

12.7

1.8

1.0

16

2.4

2.2

7360

(750kgf.cm)

7850

(800kgf.cm)

16

Summary of Contents for 10 SEER 50HZ R22

Page 1: ...hen the power cord is damaged replacement work shall be performed by authorized personnel only Installation work must be performed in accordance with the national wiring standards by authorized person...

Page 2: ...f Improper installation will cause water leakage electrical shock or fire Please consult authorized dealer or specialist for the installation work Please note fault caused by improper installation is...

Page 3: ...f the outdoor unit are not attached securely it could result in a fire or electrical shock due to dust water etc Perform electrical work according to the installation manual and be sure to use an excl...

Page 4: ...ht or rain exposure make sure that heat radiation from the condenser is not restricted Ensure that the clearance around the back of the unit The front of the unit should have more than 200cm of cleara...

Page 5: ...left and right of the indoor unit is more than 12cm The indoor unit should be installed allowing a minimum clearance of 15cm from the ceiling Use a stud finder to locate studs to prevent unnecessary d...

Page 6: ...tructure and corresponding mounting points on the installation plate Dimensions are in mm unless otherwise stated 1 Determine hole positions according to the diagram detailed in Fig 5 Drill one 1 hole...

Page 7: ...rom side to side to see that it is securely hooked 3 Piping can easily be made by lifting the indoor unit with a cushioning material between the indoor unit and the wall Get it out after finish piping...

Page 8: ...se sloped downward to drain out the condensed water smoothly CAUTION Install the outdoor unit on a rigid base to prevent increasing noise level and vibration Determine the air outlet direction where t...

Page 9: ...C Roughness Burr Main cause for refrigerant leakage is due to defect in the flaring work Carry out correct flaring work using the following procedure 1 Use the piping kit accessory or pipes purchased...

Page 10: ...ing Flare nut Pipings Fig 18 ELECTRICAL WORK Electric safety regulations for the initial Installation 1 If there is serious safety problem about the power supply the technicians should refuse to insta...

Page 11: ...from a loop of the connective cable as illustrated in the installation diagram of indoor and outdoor units 4 Insulate unused cords conductors with PVC tape Process them so they do not touch any electr...

Page 12: ...oad 9 The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air gap contact separation of at least 3mm in each active phase conductors CAUTION CAUTION C...

Page 13: ...Lo of the manifold valve 4 Operate the vacuum pump to evacuate After slightly loose the flare nut of the Lo valve on the gas pipe side check that the air is entering Operation noise pump changes and...

Page 14: ...safety check Gas leak check 1 Soap water method Do a leak test of all joints of the tubing both indoor and outdoor and both gas and liquid side service valves Bubbles indicate a leak 2 Leak detector...

Page 15: ...CS335 I 2200019440...

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