YOKOGAWA YPP6300 Instruction Manual Download Page 3

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Model YPP6300 Pulse Input Rate/Totalizer

Instruction Manual

Table of Contents

INTRODUCTION ------------------------------------------------------------- 7

ORDERING INFORMATION ---------------------------------------------- 8

SPECIFICATIONS ----------------------------------------------------------- 9

General ------------------------------------------------------------------------------- 9

Rate Input ------------------------------------------------------------------------- 10

Rate/Totalizer -------------------------------------------------------------------- 11

Relays ------------------------------------------------------------------------------ 12

Isolated 4-20 mA Transmitter Output ------------------------------------ 13

Modbus

RTU Serial Communications ---------------------------------- 14

YPPA1044 Digital Input & Output Expansion Module -------------- 14

COMPLIANCE INFORMATION ---------------------------------------- 15

Safety ------------------------------------------------------------------------------- 15

Electromagnetic Compatibility --------------------------------------------- 15

SAFETY INFORMATION ------------------------------------------------ 16

INSTALLATION ------------------------------------------------------------ 17

Unpacking ------------------------------------------------------------------------- 17

Panel Mounting Instructions ------------------------------------------------ 17

Configuration for 12 or 24 VDC Power Option ------------------------ 19

Transmitter Supply Voltage Selection (P+, P-) ----------------------- 20

Connections ---------------------------------------------------------------------- 20

Connectors Labeling --------------------------------------------------------- 21

Power Connections ---------------------------------------------------------- 21

Signal Connections ---------------------------------------------------------- 22

Modbus RTU Serial Communications ----------------------------------- 24

Relay Connections ----------------------------------------------------------- 24

Switching Inductive Loads -------------------------------------------------- 25

4-20 mA Output Connections ---------------------------------------------- 26

Analog Output Transmitter Power Supply ------------------------------ 26

External Relay & Digital I/O Connections ------------------------------ 27

Interlock Relay Feature ----------------------------------------------------- 28

SETUP AND PROGRAMMING ----------------------------------------- 29

Front Panel Buttons and Status LED Indicators --------------------- 30

Display Functions and Messages ----------------------------------------- 31

Main Menu ------------------------------------------------------------------------ 35

Setting Numeric Values ------------------------------------------------------ 36

Reset Menu (

reset

) ------------------------------------------------------------ 36

Control Menu (

Contrl

) -------------------------------------------------------- 36

Summary of Contents for YPP6300

Page 1: ...0 46 Isolated 24 VDC 200 mA Transmitter Power Supply Programmable Displays Function Keys Sunlight Readable Display Models Rate Displayed as Units per Second Minute Hour or Day Total Grand Total or No...

Page 2: ...tions where malfunctioning could result in personal injury or property loss Anyone using this product for such applications does so at his her own risk Yokogawa Corporation of America shall not be hel...

Page 3: ...ng 17 Panel Mounting Instructions 17 Configuration for 12 or 24 VDC Power Option 19 Transmitter Supply Voltage Selection P P 20 Connections 20 Connectors Labeling 21 Power Connections 21 Signal Connec...

Page 4: ...9 Setting the Relay Operation relay 50 Relay Assignment Assign 51 Setting the Relay Action 52 Programming Set and Reset Points 53 Setting Fail Safe Operation 53 Programming Time Delay 53 Relay and Ala...

Page 5: ...l Communications serial 74 Select Menu SElEct 75 Signal Input Conditioning Functn 75 Multi Point Linearization Linear 76 Low Flow Cutoff CutofF 77 Analog Output Programming AoutPr 77 Programmable Func...

Page 6: ...ed by Internal Power Supply 22 Figure 9 Flowmeter Powered by External Supply 22 Figure 10 Self Powered Magnetic Pickup Coil Flowmeter 22 Figure 11 Relay Connections 24 Figure 12 AC and DC Loads Protec...

Page 7: ...tter or other devices An additional isolated 24 VDC power supply is included with the 4 20 mA output option A fully loaded YPP6300 pulse rate totalizer meter has the following four SPDT relays 4 20 mA...

Page 8: ...YPP6300 6H5 YPP6300 7H5 2 relays 4 20 mA output YPP6300 6H7 YPP6300 7H7 4 relays 4 20 mA output Accessories Model Description YPPA1002 DIN rail mounting kit for two expansion modules YPPA1004 4 SPST F...

Page 9: ...AX MIN DISPLAY Max min readings reached by the process are stored until reset by the user or until power to the meter is turned off PASSWORD Three programmable passwords restrict modification of progr...

Page 10: ...nal connectors 5 lb in 0 56 Nm OVERALL DIMENSIONS 4 68 x 2 45 x 5 64 119 mm x 62 mm x 143 mm W x H x D WEIGHT 9 5 oz 269 g WARRANTY 3 years parts labor Rate Input INPUTS Field selectable Pulse or squa...

Page 11: ...ds Rate Totalizer DISPLAY ASSIGNMENT The main Big and small Little displays may be assigned to rate total grand total alternate R T units and set point RATE DISPLAY INDICATION 99999 to 999999 lead zer...

Page 12: ...s may be entered to prevent resetting the total or grand total from the front panel NON RESETTABLE TOTAL The grand total can be programmed as a non resettable total by entering the password 050873 Cau...

Page 13: ...state AUTO INITIALIZATION When power is applied to the meter relays will reflect the state of the input to the meter Isolated 4 20 mA Transmitter Output OUTPUT SOURCE Rate process total grand total ma...

Page 14: ...e PROPLUS Modbus Register Tables located at www yokogawa usa com for details YPPA1044 Digital Input Output Expansion Module CHANNELS 4 digital inputs 4 digital outputs per module SYSTEM Up to 2 module...

Page 15: ...Emissions Class A AC Mains Conducted Emissions Class A IMMUNITY EN 61326 1 2006 Measurement control and laboratory equipment EN 61000 6 2 2005 EMC heavy industrial generic immunity standard RFI Amplit...

Page 16: ...ntry representing installations designed to optimize EMC performance Declaration of Conformity available at www yokogawa usa com SAFETY INFORMATION CAUTION Read complete instructions prior to installa...

Page 17: ...mm behind the panel for wiring Panel thickness 0 04 0 25 1 0 mm 6 4 mm Recommended minimum panel thickness to maintain Type 4X rating 0 06 1 5 mm steel panel 0 16 4 1 mm plastic panel Remove the two m...

Page 18: ...Model YPP6300 Pulse Input Rate Totalizer Instruction Manual 18 Dimensions Figure 2 Meter Dimensions Side View Figure 3 Meter Dimensions Top View...

Page 19: ...option are shipped from the factory ready to operate from 24 VDC To configure the meter for 12 VDC power 1 Remove all the connectors 2 Unscrew the back cover 3 Slide the back cover about 1 inch 4 Conf...

Page 20: ...lide the back cover about 1 inch 4 Configure the J4 jumper located behind the input signal connector for the desired excitation voltage as shown MAIN BOARD INPUT SIGNAL J4 5 V 10 V 24 V J4 CONFIGURATI...

Page 21: ...dules cables or meters to the RJ45 M LINK connector Otherwise damage will occur to the equipment and the meter Figure 6 Connector Labeling for Fully Loaded YPP6300 Power Connections Power connections...

Page 22: ...and programming is performed through the front panel buttons Flowmeter Pulse Output S P 2 1 3 5 4 P S COM INPUT SIGNAL V PNP NPN mV LEVEL TYPE Figure 8 Flowmeter Powered by Internal Power Supply S P...

Page 23: ...Internal pull up 5 V Figure 11 NPN open Collector Input S P 2 1 3 5 4 P S COM INPUT SIGNAL V PNP NPN mV LEVEL TYPE PNP SENSOR 4 7 k ohm Internal pull down Figure 12 PNP Sensor Powered by Internal Sup...

Page 24: ...Use the YPPA1200 meter copy cable for meter to meter interfacing for cloning purposes i e copying settings from one meter to other meters Relay Connections Relay connections are made to two six termi...

Page 25: ...Figure 12 AC and DC Loads Protection Choose R and C as follows R 0 5 to 1 for each volt across the contacts C 0 5 to 1 F for each amp through closed contacts Notes 1 Use capacitors rated for 250 VAC...

Page 26: ...C Power Supply 4 20 mA Input Meter R I I 1 3 2 RELAY1 3 2 1 24 V 4 20 mA Input Remote Display Chart Recorder Etc R I I MA OUT 1 3 2 RELAY1 3 2 1 24 V MA OUT Figure 14 4 20 mA Output Connections Analog...

Page 27: ...are used to connect additional modules to the system Note The jumper located between the RJ45 connectors of the YPPA1044 must be removed on the second digital I O module in order for the system to rec...

Page 28: ...ntact s are wired to digital input s and trigger the interlock relay This feature is enabled by configuring the relay and relative digital input s see page 65 In one example dry interlock contacts are...

Page 29: ...out a signal source Or use Cal menu to calibrate the rate totalizer using a signal source Overview There are two switches located to the right of the input connector which must be configured according...

Page 30: ...alled Total overflow indicator M Manual control relays or analog output Press the Menu button to enter or exit the Programming Mode at any time Press the Right arrow button to move to the next digit d...

Page 31: ...ess Enter to reset min display Rst HL Reset high low Press Enter to reset max min displays Contrl Control Enter Control menu Auto Automatic Press Enter to set meter for automatic operation mAn Manual...

Page 32: ...tensity Set display intensity level from 1 to 8 RELaY Relay Enter the Relay menu Assign Assignment Assign relays to rate total or grand total Asign1 Assign 1 Relay 1 assignment rATE Rate Assign relay...

Page 33: ...Set relay 1 fail safe operation on On Enable fail safe operation off Fail safe off Disable fail safe operation DeLAY Delay Enter relay Time Delay menu DLY 1 Delay 1 Enter relay 1 time delay setup On 1...

Page 34: ...e delay for total auto reset mAn Manual Press Enter to reset total manually pass Password Enter the Password menu Pass 1 Password 1 Set or enter Password 1 Pass 2 Password 2 Set or enter Password 2 Pa...

Page 35: ...enu button to enter Programming Mode then press the Up arrow button to scroll through the main menu Press Menu at any time to exit and return to Run Mode Changes made to settings prior to pressing Ent...

Page 36: ...reset the totals maximum or minimum reading peak or valley reached by the process both may be reset at the same time by selecting reset high low rst HL Control Menu Contrl The Control menu is used to...

Page 37: ...s used to select 1 Enable or disable totalizer features 2 Decimal point position 3 Display parameter and intensity 4 Relay operation 5 4 20 mA analog output scaling Press the Enter button to access an...

Page 38: ...e the totalizer features Setting the Totalizer Features total Enable or disable the totalizer features by selecting Yes or no after the input type has been set up If the totalizer features are disable...

Page 39: ...rce 3 Calibrate with a calibrated signal source 4 Total time base conversion factor 5 Grand total time base conversion factor 6 Total reset mode for total grand total Note The Scale and Calibrate func...

Page 40: ...t resolution possible and program the k factor value i e pulses gal The meter will automatically calculate the flow rate using the k factor and the time base selected ddd ddd factor Factor prog d dddd...

Page 41: ...download at www yokogawa usa com Data logging for one meter at the time is available with PROPLUS software More advanced data acquisition may be accomplished by using any Modbus RTU compliant softwar...

Page 42: ...s variable in engineering units A signal source is not needed to scale the meter simply program the inputs and corresponding display values SCALE Prog Inp 1 SCALE 00000 0 Inp 1 Inp 2 SCALE 1000 0 Inp...

Page 43: ...le gate the meter is able to display pulse rates as slow as 1 pulse every 999 9 seconds 0 001 Hz The gate function can also be used to obtain a steady display reading with a fluctuating input signal T...

Page 44: ...FiLter can be used for applications where the meter is set up to count pulses generated by switch contacts The filter value can be set anywhere between 2 and 50 the higher the value the greater the f...

Page 45: ...m3 etc Total Grand Total Reset The totals can be programmed for manual or automatic reset In the automatic reset mode a programmable time delay is available to reset the total or grand total after th...

Page 46: ...ibrated to display the process variable in engineering units by applying the appropriate input signal and following the calibration procedure The use of a calibrated signal source is strongly recommen...

Page 47: ...5 Modbus input 6 Display rate and units The small display Little can be programmed to display 1 Rate value 2 Total or grand total 3 Relay set points 4 Max min values 5 Engineering units or custom leg...

Page 48: ...Display Setup Menu After setting up the input and the display press the Menu button to exit programming and skip the rest of the setup menu Press the Menu button again and the Up arrow to reach the Pr...

Page 49: ...0 0 k K 1 1 l L 2 2 m m 3 3 n n 4 4 O O 5 5 o o 6 6 p P 7 7 q q 8 8 r r 9 9 s S A A t t b b u u C C v V c c u w w d d x X e E y Y f F z Z g G 9 g H H h h I I i i Space j J Degree Degree symbol specia...

Page 50: ...alarm b Total c Grand total 2 Relay action a Automatic reset only non latching b Automatic manual reset at any time non latching c Latching manual reset only d Latching with Clear manual reset only af...

Page 51: ...dly 1 set 1 rly 1 Failsf relay on Fls 1 off Fls 1 Fls 1 Failsf off dly 1 relay setup Act 1 rly 1 rst 1 rly 1 Asign1 Assign Asign8 Assign Relay Assignment Assign The relays can be assigned to any of th...

Page 52: ...n latching 3 Latching manual reset only at any time 4 Latching with Clear manual reset only after alarm condition has cleared 5 Alternation control automatic reset only 6 Sampling the relay is activat...

Page 53: ...t 1 rly 1 rst 1 rly 1 Program Set Point Program Reset Point Setting Fail Safe Operation In fail safe mode of operation the relay coil is energized when the process variable is within safe limits and t...

Page 54: ...et Relay LED Input Automatic non latching energized de energized off on Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED Manual only after passing...

Page 55: ...off Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED ACK pressed Automatic non latching Manual only after passing above Reset latching with clear...

Page 56: ...c non latching energized de energized off on Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED Manual only after passing below Reset latching with...

Page 57: ...Automatic non latching de energized energized on off Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED Manual only after passing above Reset latch...

Page 58: ...mp 1 Relay1 Set Relay2 Reset Relay2 Set Relay1 Set Relay2 Set Input de energized energized Relay1 Set Relay2 Set Relay1 Relay2 Reset LEDs indicate the relay status Input Input Relay1 Reset Relay2 Rese...

Page 59: ...esets The cycle repeats every time the set point is crossed going up for high alarms and going down for low alarms The sample time can be programmed between 0 1 and 5999 9 seconds Total Relay Sampling...

Page 60: ...LED When the signal crosses the set point the On time delay timer starts and the relay trips when the time delay has elapsed If the signal drops below the set point high alarm before the time delay ha...

Page 61: ...up to 8 Relays Relays Auto Initialization When power is applied to the meter the front panel LEDs and alarm relays will reflect the state of the input to the meter The following table indicates how t...

Page 62: ...ently for latching and non latching relays For non latching relays the LED is always off during normal condition and always on during alarm condition regardless of the state of the relay e g Relay ack...

Page 63: ...arm On On Normal Off Off Next Alarm On On Ack On Off Normal Off Off In this application the meter is set up for automatic and manual reset at any time non latching relay The LED and the relay automati...

Page 64: ...al state the LED and the relay go off Notice that the LED remains on even after the meter returns to the normal condition This is because for latching relays the alarm LED reflects the status of the r...

Page 65: ...er F On 1 dI 1 dI 1 user 3 Connect a switch or dry contact between the 5V terminal and the corresponding digital input dI 1 to dI 4 terminal 1 2 3 4 5 6 5 I1 I2 I3 I4 O1 7 8 O2 O3 9 10 O4 G DI 1 4 DO...

Page 66: ...No equipment is needed to scale the analog output simply program the display values to the corresponding mA output signal The Analog Output menu is used to program the 4 20 mA output based on display...

Page 67: ...s and digital inputs Total Prevents resetting the total manually Gtotal Prevents resetting the grand total manually Protecting or Locking the Meter Enter the Password menu and program a six digit pass...

Page 68: ...able Total The total and the grand total can be password protected to prevent unauthorized total resets The grand total can be programmed as a non resettable total by entering the password 050873 Caut...

Page 69: ...ct password twice as shown below The meter is now unprotected until a new password is entered Locd 000000 Locd unLoc Locd reset 20 000 Pulse Run Mode Pass Enter Password unLoc Pass 1 Enter Password If...

Page 70: ...p process functions not needed for most applications are located in the Advanced Features menu Press and hold the Menu button for three seconds to access the advanced features of the meter 20 000 Puls...

Page 71: ...lave ID Set slave ID or meter address baud Baud rate Select baud rate Tr dLY Transmit delay Set transmit delay for serial communication Parity Parity Select parity Even Odd or None with 1 or 2 stop bi...

Page 72: ...meter with at least 0 001 mA resolution user User I O Assign function keys and digital I O F1 F1 function key Assign F1 function key F2 F2 function key Assign F2 function key F3 F3 function key Assig...

Page 73: ...b Grand total time base Set grand total time period Gt Cf GT conversion factor Set grand total conversion factor Gt rst Grand total Set grand total reset method Dsplay Display Display assignments RELA...

Page 74: ...he equipment and the meter Note More detailed instructions are provided with each optional serial communications adapter Note Refer to the PROPLUS Modbus Register Tables located at www yokogawa usa co...

Page 75: ...oint linearization is part of the linear function selection Signal Input Conditioning Functn The Function menu is used to select the signal input conditioner applied to the input linear where the mult...

Page 76: ...are set up at the factory for linear function with 2 point linearization Up to 32 linearization points can be selected under the linear function The multi point linearization can be used to linearize...

Page 77: ...display in overrange condition 3 Underrange Analog output value with display in underrange condition 4 Max Maximum analog output value allowed regardless of input 5 Min Minimum analog output value all...

Page 78: ...ings Display Description Display Description AcH Acknowledge relays Big HL Max min big display Reset Reset menu Little Little display menu Rst t Reset total Lit Hi Max on little display Rst Gt Reset g...

Page 79: ...Only the YPPA1200 meter copy cable must be used for meter to meter interfacing The YPPA1200 is a special eight conductor flat cable with two wires swapped Using standard CAT5 or other cable will cause...

Page 80: ...un Mode 4 Enter the Advanced Features menu of the Master meter see Advanced Features Menu page 70 5 Scroll to the Copy function using the Up arrow button then press Enter 6 The meter displays the mess...

Page 81: ...pulse input on the main display and the Modbus input on the second display The relays and analog output can be programmed to operate from the Modbus PV input Front Panel Buttons Operation Button Symb...

Page 82: ...n readings The meters are set at the factory to display the max reading by pressing the Up arrow F2 button and to use the Right arrow F1 button to access the Reset menu To display max reading using fu...

Page 83: ...ess Diagnostics menu see Advanced Features Menu page 70 It provides an easy way to view the programmed parameter settings for troubleshooting purposes Press the Enter button to view the settings and t...

Page 84: ...es menu See Advanced Features Menu page 70 2 Press Up arrow to go to Diagnostics menu 3 Press and hold Right arrow for five seconds press Enter when display flashes reset Note If Enter is not pressed...

Page 85: ...d Filter filter Hi Spd K factor Factor 1 000 Function Functn Linear Number of points No Pts 2 Input 1 InP 1 00000 0 Display 1 Dis 1 00000 0 Input 2 InP 2 10000 0 Display 2 Dis 2 10000 0 Decimal point...

Page 86: ...0 0 Relay 3 reset point RSt 3 250 0 Relay 4 action Act 4 Automatic Relay 4 set point Set 4 400 0 Relay 4 reset point RSt 4 350 0 Fail safe relay 1 Fls 1 Off Fail safe relay 2 Fls 2 Off Fail safe relay...

Page 87: ...en Byte to byte timeout t byt 010 0 1 sec F1 function key F1 Reset max min F2 function key F2 Big display Max Hi F3 function key F3 Acknowledge relays Digital input 1 dI 1 Menu Digital input 2 dI 2 Ri...

Page 88: ...y reading is not accurate Check Scaling or calibration Display does not respond to input changes reading a fixed number Check Display assignment it might be displaying max min or set point Display alt...

Page 89: ...to rate A nman Auto manual Set relay for automatic manual reset any time Aout Analog output Analog output scaling Aoutpr Analog output programming Analog output programming Asign1 Assign 1 Relay 1 as...

Page 90: ...Display PV Select to display PV D Pv1 Display PV1 Select to display PV1 dual scale display D Pv2 Display PV2 Select to display PV2 dual scale display D r_u Display r u Select to display rate and units...

Page 91: ...ction key Assign F2 function key F3 F3 function key Assign F3 function key FaiLSF Fail safe Enter Fail safe menu filter Filter Set noise filter value FLS 1 Fail safe 1 Set relay 1 fail safe operation...

Page 92: ...input to toggle max min on the small display Lit Lo Min on little display Assign digital input to display min on the small display Little Little display To assign the small display parameters locd Loc...

Page 93: ...Pass 1 Password 1 Set or enter Password 1 Pass 2 Password 2 Set or enter Password 2 Pass 3 Password 3 Set or enter Password 3 prog Program Enter the Program menu Prog E Programmable exponent Set mete...

Page 94: ...unication parameters Set 1 Set 1 Program set point 1 setup Setup Enter Setup menu SlavId Slave ID Set Slave ID or meter address Source Source Select source for the 4 20 mA output Square Square root No...

Page 95: ...Model YPP6300 Pulse Input Rate Totalizer Instruction Manual 95 Figure 21 1 8 DIN Panel Cutout Template...

Page 96: ...Model YPP6300 Pulse Input Rate Totalizer Instruction Manual 96...

Page 97: ...Model YPP6300 Pulse Input Rate Totalizer Instruction Manual 97 NOTES...

Page 98: ...Model YPP6300 Pulse Input Rate Totalizer Instruction Manual 98 NOTES...

Page 99: ...Model YPP6300 Pulse Input Rate Totalizer Instruction Manual 99 NOTES...

Page 100: ...Model YPP6300 Pulse Input Rate Totalizer Instruction Manual LIM6300YK_A SFT039 Ver 2 200 up 11 11...

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