YOKOGAWA GC8000 Installation Manual Download Page 1

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Technical

Information

Contents

Introduction ...................................................................................................2

Notice .............................................................................................................3

1. Overview ..................................................................................................... 25

1.1

Wiring and Piping Diagram ............................................................................... 26

1.2

External Dimensions ......................................................................................... 27

1.3

Auxiliary Hardware ............................................................................................ 40

1.4

Gases Required for Operation .......................................................................... 40

1.5

Conformance Standards ................................................................................... 42

1.6

Data Plate ............................................................................................................ 43

Installation, Piping, and Wiring ................................................................ 53

2.1 Installation .......................................................................................................... 53

2.1.1

Installing the Analyzer ......................................................................... 53

2.1.2

Installing Auxiliary Hardware ............................................................... 57

2.2 Piping .................................................................................................................. 60

2.2.1

Types of Piping and Installation .......................................................... 60

2.2.2

Connecting Piping ............................................................................... 62

2.3 Wiring .................................................................................................................. 65

2.3.1

Types of Wiring and Locations ............................................................ 66

2.3.2

Recommended Cables ....................................................................... 67

2.3.3

Preparing Wiring Depending on Specifications

.................................. 69

2.3.4

Connecting Power Cable and Grounding ........................................... 77

2.3.5

Connecting Signal Cables .................................................................. 80

Revision Information ........................................................................................... 93

Process Gas Chromatograph

GC8000

Installation Manual

TI 11B08A01-01E

©Copyright Oct. 2011(YK)

11th Edition Sep. 2017(YK)

Yokogawa Electric Corporation

2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan

Tel.: 81-422-52-5617 Fax.: 81-422-52-6792

Summary of Contents for GC8000

Page 1: ...2 2 Piping 60 2 2 1 Types of Piping and Installation 60 2 2 2 Connecting Piping 62 2 3 Wiring 65 2 3 1 Types of Wiring and Locations 66 2 3 2 Recommended Cables 67 2 3 3 Preparing Wiring Depending on Specifications 69 2 3 4 Connecting Power Cable and Grounding 77 2 3 5 Connecting Signal Cables 80 Revision Information 93 Process Gas Chromatograph GC8000 Installation Manual TI 11B08A01 01E TI 11B08A...

Page 2: ...Analyzer Server Software IM 11B06B01 01E ASETAnalyzer Server Engineering Terminal Software IM 11B06C01 01E ASGW Analyzer Server Gateway Software IM 11B06E01 01E ASIU Analyzer Server Interface Unit Software IM 11B06F01 01E GCVT Virtual Tech Software IM 11B08C02 01E ANABUS Ethernet System Redundancy Setting Manual TI 11B03A03 14E l Operation Data Operation data is supplied with the operation manuals...

Page 3: ...do not follow these instructions The following safety symbol marks are used on the product concerned or in this Manual WARNING A WARNING sign denotes a hazard It calls attention to a procedure practice condition or the like which if not correctly performed or adhered to could result in injury or death of personnel CAUTION A CAUTION sign denotes a hazard It calls attention to a procedure practice c...

Page 4: ... except for those mentioned in the WARRANTY that is provided separately Yokogawa Electric Corporation assumes no liability to any party for any loss or damage direct or indirect caused by the use or any unpredictable defect of the product n Trademark Acknowledgments Ethernet is a registered trademark of XEROX Corporation All other company and product names mentioned in this user s manual are trade...

Page 5: ... indien u aanwijzingen op het gebied van explosiebeveiliging nodig hebt in uw eigen taal contact op met de dichtstbijzijnde vestiging van Yokogawa of met een vertegenwoordiger Sep 07 2017 00 SF Kaikkien ATEX Ex tyyppisten tuotteiden käyttöhjeet ovat saatavilla englannin saksan ja ranskankielisinä Mikäli tarvitsette Ex tyyppisten tuotteiden ohjeita omalla paikallisella kielellännne ottakaa yhteyttä...

Page 6: ...6 TI 11B08A01 01E LT LV PL EST SLO H BG RO M CZ SK Sep 07 2017 00 ...

Page 7: ...ttached to the product for safety Read each description Label D is applicable only to TIIS explosion protection Label G is for ATEX IECEx and NEPSI C B F A E D G Back Right side Front Left side B G C A D TIIS E ATEX IECEx NEPSI Sep 07 2017 00 ...

Page 8: ...8 TI 11B08A01 01E F FM Y FM X CSA Y CSA X ATEX IECEx NEPSI TIIS XXXXXXXXX XXXXXXXXX XXXXXXXXX XXXXXXXXX XXXXXXXXX XXXXXXXXX XXXXXXXXX Sep 07 2017 00 ...

Page 9: ...ent take care when handling it to avoid impact The GC8000 is designed for use under specified environment over voltage category pollution degree ambient temperature flowrate and pressure of sample and utility gas and specification of electric power It is out of warranty against occured result in case when exceed these specs Use the GC8000 within the range of your purchase specifications Yokogawa a...

Page 10: ...pe Poly carbon monofluoride Lithium battery Notice The symbol see above means they shall be sorted out and collected as ordained in the EU Battery Directive l How to dispose the Desktop type Communication converter K9806AT or Signal interrupter K9806AB Waste Electrical and Electronic Equipment WEEE Directive This directive is only valid in the EU This product complies with the WEEE Directive marki...

Page 11: ...Ω resistance Connect the wrist strap to a ground terminal When servicing cards on the bench wear a wrist strap and place them on a conductive sheet grounded via a 1 MΩ resistance Keep easily chargeable plastic materials away from the bench Never touch components mounted on the cards the pattern side connectors pin components etc with bare hands unless using a wrist strap and a conductive sheet F01...

Page 12: ... C max isothermal oven 145 C max liquid sample valve 145 C max T4 programmed temperature oven 95 C max isothermal oven 95 C max liquid sample valve 95 C max GC8000 C CSA X GC8000 D CSA Y Type X pressurization and Explosionproof for Class I Division 1 Group B C and D Described as CSA X hereafter Type X and Y pressurization for Class I Division 1 Group B C D Described as CSA Y hereafter T1 programme...

Page 13: ...xb II B H2 T1 Gb programmed temperature oven 320 C max isothermal oven 225 C max liquid sample valve 250 C max Ex db pxb II B H2 T2 Gb programmed temperature oven 225 C max isothermal oven 225 C max liquid sample valve 225 C max Ex db pxb II B H2 T3 Gb programmed temperature oven 145 C max isothermal oven 145 C max liquid sample valve 145 C max Ex db pxb II B H2 T4 Gb programmed temperature oven 9...

Page 14: ...esignation temperature class ambient temperature range and maximum setting temperature of internal ovens heaters are as following Model designation Temperature class Ambient temperature range Maximum setting temperature of internal ovens heaters GC8000 P A T1 10 C to 40 C 320 C GC8000 P B T2 10 C to 40 C 225 C GC8000 P C T3 10 C to 45 C 145 C GC8000 P D T4 10 C to 50 C 95 C 2 3 Obey the warnings D...

Page 15: ...or of isothermal oven or programmed temperature oven door Protective gas instrumental air inlet Vent for protective gas instrumental air Cable entry Conduit entry Isothermal oven or programmed temperature oven Purged and pressurized enclosure 2 Note Replace the following term for FM CSA explosionproof models 1 Protection system A or B explosionproof enclosure 2 Type X pressurization enclosure or T...

Page 16: ...xagon socketset screw The cover should be placed in a clean plastic bag or on a clean space to prevent it from contamination Before installing the cover confirm that the body and screws are not contaminated If they are make sure to clean them Since the screws are coated with MOLYKOTE do not lubricate them When installing the cover tighten the screws by hand never use tools Cover Body Threads Hex k...

Page 17: ...of CSA C22 1 Canadian Electrical Code CEC For ATEX or IECEx see IEC EN 60079 10 1 For NEPSI see GB 3836 14 For TIIS explosion protection refer to Article 1 15 to 17 of the Constructional Requirements for Electrical Equipment for Explosive Atmospheres Japanese only l Wiring works FM WARNING All wiring shall comply with National Electric Code ANSI NFPA 70 and Local Electric Codes In a hazardous area...

Page 18: ...d by external relays controlled by the Ex px protection system Ex px safety device CAUTION The unused electrical connection ports should be closed with an appropriate flameproof certified plug Analyzers have pressurized enclosures The cable end should be sealed in order to maintain pressure to the pressurized enclosure Otherwise power is not supplied to the electronics section TIIS WARNING In case...

Page 19: ...tly opened for maintenance while the power is on the protection system is activated to cut off the power The override function forcibly disables this function This function allows operators to open the door or cover of the pressurized enclosure while the power is still on This function is activated by opening the cover of the protection system and pressing the override switch while the light senso...

Page 20: ...l Top isothermal oven Alarm for low internal pressure No 112 OVEN1 PRESS DOWN Middle isothermal oven or programmed temperature oven Alarm for low internal pressure No 113 OVEN2 PRESS DOWN Bottom isothermal oven Alarm for low internal pressure No 114 OVEN3 PRESS DOWN Alarms are displayed on the ASET PC software for the specification without the operation panel on GC8000 RUN ALARM POWER SWITCH OVERR...

Page 21: ...al air at the inlet of pressurized enclosure shall be comply with the following temperature class range T1 10 to 40 C T2 10 to 40 C T3 10 to 45 C T4 10 to 50 C FM X CSA X ATEX IECEx NEPSI TIIS Power on 1 Power is supplied to the protection system flameproof enclosure 2 Protective gas instrumental air is supplied to the protective gas instrumental air inlet 3 When the internal pressure in the elect...

Page 22: ...r supply to the electronics section of the relevant oven 2 When the internal pressure in the oven returns to normal the procedure starts automatically at item 6 in Power on FM Y CSA Y Power on 1 Protective gas instrumental air is supplied to the protective gas instrumental air inlet 2 The pressure value is checked if it is indicated the specified one at the pressure gauge 3 Wait for 21 3 minutes t...

Page 23: ...on as follows is also activated at the same time The alarm is outputted from the contact output The pressure low alarm is indicated on the operation panel The ALARM LED is turned on When the internal pressure in the oven returns to normal the procedure starts automatically from item 7 in Power on l Safety Instructions This content described as follows is only for ATEX IECEx and NEPSI Specification...

Page 24: ...ed Regular proof test In order to maintain the safety function proof test at least once while test period below is necessary Contact your nearest Yokogawa representative If proof test is not performed for longer than test interval GC8000 cannot be used as explosion proof equipment Protection system Oven safety unit Test interval No needed 3 years Replacement In following case stop supply of power ...

Page 25: ... Protection system Large isothermal oven Standard isothermal oven Control unit Protection system Large isothermal oven Large isothermal oven Control unit Type 5 Wall mounting Control unit Standard isothermal oven Standard isothermal oven Standard isothermal oven Type 4 Wall mounting Control unit Protection system Programmed oven The self standing type is equipped with a GCSMP excluding Type 3 and ...

Page 26: ...e Using a water seal pot Using a drain tank 1 The specification determines the number of Explosion proof enclosures No enclosures is needed for FM Y CSA Y type 2 If an analyzer base sampling unit is provided most applications require no external sampling equipment In addition optimum sampling systems are prepared depending on various conditions For details consult Yokogawa Optimal sampling systems...

Page 27: ...2 Vent for protective gas instrumental air Inlet outlet for sample gas carrier gases etc 6 mm or 1 4 tube Unit mm Pressure gauge 1 Control unit 1 It depends on specifications 2 Wiring connections are shown in right figures View A Vent header 1 connection Rc1 2 or 1 2NPT Maintenance space 62 28 28 35 29 62 36 36 125 125 For TIIS wiring connection G3 4 For FM X CSA X wiring connection 3 4NPT For FM ...

Page 28: ...nlet Rc1 4 or 1 4NPT Operation panel 1 Grounding wiring 100 Ω or less Connection to electronics section 2 Wiring connection 2 Vent for protective gas instrumental air Inlet outlet for sample gas carrier gases etc 6 mm or 1 4 tube Unit mm Pressure gauge 1 Control unit 1 It depends on specifications 2 Wiring connections are shown in right figures View A Vent header 1 connection Rc1 2 or 1 2NPT Maint...

Page 29: ...for protective gas instrumental air Inlet outlet for sample gas carrier gases etc 6 mm or 1 4 tube Unit mm Pressure gauge 1 Control unit 1 It depends on specifications 2 Wiring connections are shown in right figures View A Vent header 1 connection Rc1 2 or 1 2NPT Maintenance space 62 28 28 35 29 62 36 36 125 125 For TIIS wiring connection G3 4 For FM X CSA X wiring connection 3 4NPT For FM Y CSA Y...

Page 30: ...inlet Rc1 4 or 1 4NPT Operation panel 1 Grounding wiring 100 Ω or less Connection to electronics section 2 Wiring connection 2 Vent for protective gas instrumental air Inlet outlet for sample gas carrier gases etc 6 mm or 1 4 tube Unit mm Pressure gauge 1 Control unit 1 It depends on specifications 2 Wiring connections are shown in right figures View A Vent header 1 connection Rc1 2 or 1 2NPT Main...

Page 31: ...cs section 2 Wiring connection 2 Vent for protective gas instrumental air Inlet outlet for sample gas carrier gases etc 6 mm or 1 4 tube Unit mm Pressure gauge 1 Control unit 1 It depends on specifications 2 Wiring connections are shown in right figures View A Vent header 1 connection Rc1 2 or 1 2NPT Maintenance space 62 28 28 35 29 62 36 36 125 125 For TIIS wiring connection G3 4 For FM X CSA X w...

Page 32: ... protective gas instrumental air Inlet outlet for sample gas carrier gases etc 6 mm or 1 4 tube Unit mm Pressure gauge 1 Control unit 1 It depends on specifications 2 Wiring connections are shown in right figures View A Vent header 1 connection Rc1 2 or 1 2NPT Maintenance space 62 28 28 35 29 62 36 36 125 125 For TIIS wiring connection G3 4 For FM X CSA X wiring connection 3 4NPT For FM Y CSA Y wi...

Page 33: ...tective gas instrumental air Inlet outlet for sample gas carrier gases etc 6 mm or 1 4 tube Unit mm Pressure gauge 1 Control unit 1 It depends on specifications 2 Wiring connections are shown in right figures View A Vent header 1 connection Rc1 2 or 1 2NPT Maintenance space 62 28 28 35 29 62 36 36 125 125 For TIIS wiring connection G3 4 For FM X CSA X wiring connection 3 4NPT For FM Y CSA Y wiring...

Page 34: ... Rc1 2 or 1 2NPT Operation panel 1 Grounding wiring 100 Ω or less Connection to electronics section 2 Wiring connection 2 Vent for protective gas instrumental air Inlet outlet for sample gas carrier gases etc 6 mm or 1 4 tube Unit mm Pressure gauge 1 Control unit 1 It depends on specifications 2 Wiring connections are shown in right figures View A Vent header 1 connection Rc1 2 or 1 2NPT Maintenan...

Page 35: ...ube Protective gas instrumental air inlet Rc1 4 or 1 4NPT Protective gas instrumental air for FPD2 inlet Rc1 4 or 1 4NPT Operation panel 1 Grounding wiring 100 Ω or less Connection to electronics section 2 Wiring connection 2 Vent for protective gas instrumental air Inlet outlet for sample gas carrier gases etc 6 mm or 1 4 tube Unit mm Pressure gauge 1 Control unit 1 It depends on specifications 2...

Page 36: ...c1 4 or 1 4NPT Protective gas instrumental air for FPD2 inlet Rc1 4 or 1 4NPT Operation panel 1 Grounding wiring 100 Ω or less Connection to electronics section 2 Wiring connection 2 Vent for protective gas instrumental air Inlet outlet for sample gas carrier gases etc 6 mm or 1 4 tube Unit mm Pressure gauge 1 Control unit 1 It depends on specifications 2 Wiring connections are shown in right figu...

Page 37: ...rotective gas instrumental air Inlet outlet for sample gas carrier gases etc 6mm or 1 4 tube Control unit Programmed temperature oven l Analyzer base sampling system GCSMP 120 215 55 120 60 30 60 150 110 165 80 120 30 300 60 30 60 150 110 165 80 215 55 60 It depends on specifications For Type 1 Steam inlet Rc1 4 or 1 4NPT Steam outlet or drain Rc1 4 or 1 4NPT Inlet outlet for sample gas standard g...

Page 38: ...ts part number Weight approx 500 g Signal interrupter for contact output AC K9806AN Signal interrupter for contact output DC K9806AJ 92 15 20 40 15 160 5 135 170 Unit mm 2 holes for M4 screw The number and the location of the terminals depend on its part number K9806AN Protective earth or Weight approx 500 g Note Rack mounted type should be installed vertically The space between the converters the...

Page 39: ...422 RS 232C K9806AT Signal interrupter for Ethernet twisted pair cable K9806AB 135 90 15 38 41 5 Unit mm The number and the location of the terminals depend on its part number Weight approx 500 g Note Desk top type should be installed horizontally Sep 07 2017 00 ...

Page 40: ... molecular sieve to prevent deterioration of the columns 5 Vent stacks These are pipes to discharge sample bypass vent sample vent backflush vent foreflush vent detector vent measurement gas vent and others to the atmosphere collectively Direct the exhaust gas to an area where the gas sufficiently disperses and diffuses before discharging 6 Regulator for sample This valve reduces the sample pressu...

Page 41: ...pending on the specifications See the delivery specifications for details Purity Measuring range from 0 to 50 ppm or more 99 99 minimum Moisture 10 ppm or less organic components 5 ppm or less Measuring range from 0 to less than 50 ppm 99 999 minimum Moisture 5 ppm or less organic components 0 1 ppm or less 5 Instrument air This air is used for valve actuation and purging Pressure 350 to 900 kPa 5...

Page 42: ... placed by Yokogawa to create a Self standing GC8000 A does not impair the compliance of the GC8000 A 2 The design is based on the safety and EMC standard though the mark of CE is not indicated 3 The design is based on the safety and EMC standard though the mark of CE KC and RCM are not indicated CAUTION This instrument is a Class A product and is designed for use in an industrial environment Plea...

Page 43: ...1 Overview 43 TI 11B08A01 01E 1 6 Data Plate n FM l FM X XXXXXXXXX b a c e d f h j g i l FM Y XXXXXXXXX b a c e d f h g i j Sep 07 2017 00 ...

Page 44: ...20 200 220 230 240 Depends on power specifications A to H d Maximum rated power e Latest style number f Instrument number g Year of production In A D year h KGC number i T 1 to T 4 Depends on temperature class specifications j Identification number of the data plate n CSA l CSA X XXXXXXXXX b a c e d f h g i j Sep 07 2017 00 ...

Page 45: ...codes With additional code c 100 110 115 120 200 220 230 240 Depends on power specifications A to H d Maximum rated power e Latest style number f Instrument number g Year of production In A D year h KGC number i T 1 to T 4 Depends on temperature class specifications j Identification number of the data plate Sep 07 2017 00 ...

Page 46: ...1 Overview 46 TI 11B08A01 01E n ATEX XXXXXXXXX 1 2 3 5 In case of Type 2 In case of Type 3 In case of Type 5 4 In case of Type 4 In case of Type 1 b a c f e d g h i j k Sep 07 2017 00 ...

Page 47: ...rks a A ATEX b Model and suffix codes With additional code c 100 110 115 120 200 220 230 240 Depends on power specifications A to H d Maximum rated power e 40 45 50 T1 T2 40 C T3 45 C T4 50 C f Latest style number g Instrument number h Year of production In A D year i KGC number j T 1 to T 4 Depends on temperature class specifications k Identification number of the data plate Sep 07 2017 00 ...

Page 48: ...1 Overview 48 TI 11B08A01 01E n IECEx XXXXXXXXX 1 2 3 5 In case of Type 2 In case of Type 3 In case of Type 5 4 In case of Type 4 In case of Type 1 b a c f e d g h i j k Sep 07 2017 00 ...

Page 49: ...rks a E IECEx b Model and suffix codes With additional code c 100 110 115 120 200 220 230 240 Depends on power specifications A to H d Maximum rated power e 40 45 50 T1 T2 40 C T3 45 C T4 50 C f Latest style number g Instrument number h Year of production In A D year i KGC number j T 1 to T 4 Depends on temperature class specifications k Identification number of the data plate Sep 07 2017 00 ...

Page 50: ...1 Overview 50 TI 11B08A01 01E n NEPSI XXXXXXXXX 1 2 3 5 In case of Type 2 In case of Type 3 In case of Type 5 4 In case of Type 4 In case of Type 1 b a c f e d g h i j k Sep 07 2017 00 ...

Page 51: ...rks a P NEPSI b Model and suffix codes With additional code c 100 110 115 120 200 220 230 240 Depends on power specifications A to H d Maximum rated power e 40 45 50 T1 T2 40 C T3 45 C T4 50 C f Latest style number g Instrument number h Year of production In A D year i KGC number j T 1 to T 4 Depends on temperature class specifications k Identification number of the data plate Sep 07 2017 00 ...

Page 52: ...C 3 Approx 142 000 cm3 with EPC 4 Approx 120 500 cm3 with EPC 4 No Text Remarks a T TIIS b Model and suffix codes With additional code c 100 10 110 10 115 10 120 10 200 10 220 10 230 10 240 10 Depends on power specifications A to H d Latest style number e Instrument number f Year of production In A D year g KGC number h T 1 to T 4 Depends on temperature class specifications Sep 07 2017 00 ...

Page 53: ... degree to which a solid liquid or gas which degrades dielectric strength is adhering 2 applies to a normal indoor atmosphere 2 Analyzer house If the analyzer is installed outdoors it should be constructed so as to protect it from rain and direct sunlight and to facilitate inspection and maintenance Figure 2 1 shows an example of an analyzer house The house should be designed to provide space for ...

Page 54: ...w to let in natural light Analyzer Standard gas cylinder A A Rear Figure 2 1 Example of analyzer house 3 Unpacking WARNING The GC8000 weighs about 100 to 220 kg Unpack it near the installation site Use a transportation machine to move it Handle it carefully to prevent it from falling Up to two protection system may be included each of which weighs approximately 7 kg They are installed on top of GC...

Page 55: ...nt the equipment to a wall They are not designed for wall mounting Self standing type The fixture brackets for crating are exclusively for the purpose of shipping Be sure to detach the brackets away from GC8000 after an installation of the equipment is completed Don t use the brackets to mount the equipment to a wall They are not designed for wall mounting 4 Checking equipment Check that the equip...

Page 56: ... 5 Manual K9800GE 1 1 1 1 1 1 1 1 For B1009EN 6 Connector K9402PU 8 9 8 9 3 4NPT 7 Connector K9800FX 2 3 3 4NPT 8 O ring Y9118XA 2 3 9 Sealing fitting L9811GQ 1 1 1 1 1 1 1 1 For sealing fitting 10 Nipple K9194ZU 1 1 1 1 1 1 1 1 11 Nut K9194ZU 2 2 2 2 2 2 2 2 12 Manual K9800GF 1 1 1 1 1 1 1 1 13 Hex wrench L9827AT 2 2 2 2 2 2 2 2 L9827AC 2 2 2 2 2 2 2 2 2 2 2 2 2 2 L9827AS 2 2 2 2 2 2 2 2 2 2 2 2 ...

Page 57: ...11B08A01 51E Operation data 1 GCUD CD K9809AA 1 For user programming option Manual K9809AN 1 For GCUD 5 Installation Use anchor bolts to secure the self standing type analyzer on the floor After the installation remove the fixture brackets Use nuts and bolts to secure the wall mounting type analyzer on the wall The wall construction has to be designed to withstand four times the analyzer s own wei...

Page 58: ... the house using a pipe with 1 5 cm diameter Make provisions to prevent rain from getting in the top end of the vent stack See Figure 2 4 With Vent Stack Connect the top end of the vent stack to the section for exhaust Extend the vent stack outside the house using a pipe with 1 5 cm diameter Make provisions to prevent rain from getting in the top end of the vent stack When using a TCD detector plu...

Page 59: ... 50A Water seal pot 15A SPG STPG Drain Drain tank 8 With Vent stack Using a water seal pot Using a drain tank Figure 2 4 Example of vent stack installation Note 1 The drain tank is used only for FID FPD Note 2 For FID FPD incline the piping so that drain water will not accumulate in it Figure 2 5 Example of vent stack construction Sep 07 2017 00 ...

Page 60: ...tions such as the joints Use filters or other appropriate pipe fittings to prevent dust moisture or other foreign matter from getting into the analyzer 2 2 1 Types of Piping and Installation The types of piping are shown below Note that the types of piping and quantities of individual pipes required vary with the specifications such as the analyzer type and detector type TCD FID or FPD See the flo...

Page 61: ...rol unit Figure 2 6 Right side of control unit SAMPLE 1 OUT PURGE AIR SAMPLE 2 IN SAMPLE 1 IN SAMPLE 2 OUT CARRIER 1 CARRIER 2 H2 MAKE UP BURNER AIR ATM 1 ATM 2 PURGE AIR Protective gas instrumental air inlet B Rc1 2 or 1 2NPT Large isothermal oven Protective gas instrumental air inlet B Rc1 4 or 1 4NPT Inlet outlet for sample gas carrier gases etc C D E F G H 6mm or 1 4 tube Programmed temperatur...

Page 62: ...2 8 Left side of isothermal oven and large isothermal oven STREAM 1 STREAM 2 STREAM 3 STREAM 4 STREAM 5 STREAM 6 STANDARD 1 STANDARD 2 STREAM 1 B P VENT STREAM 2 B P VENT STREAM 3 B P VENT STREAM 4 B P VENT STREAM 5 B P VENT SAMPLE VENT 1 SAMPLE VENT 2 SAMPLE VENT 3 STANDARD 3 STREAM IN CONDENSATE OUT CONDENSATE OUT Steam inlet 6 Rc1 4 or 1 4NPT Steam outlet 7 or drain Rc1 4 or 1 4NPT Inlet outlet...

Page 63: ...ets of pressure regulators for standard gas cylinders and STANDARD 1 to 3 ports of the analyzer When different standard gases are used provide separate pipes for each gas to lead them into the analyzer Use stainless steel of O D 6 mm or 1 4 inch with any oil cleaned off c Carrier gas inlet pipes These are pipes to introduce the carrier gas to the analyzer between the outlets of carrier gas cylinde...

Page 64: ...he source and do the piping to the analyzer PURGE AIR port A pressure regulator should be installed in between Use stainless steel pipe of O D 1 2 inch or more with any oil cleaned off Vortex tube cooling device for FPD Regulator for vortex tube Figure 2 11 Pressure and flow control section of the large isothermal oven Air pressure set value of the regulator is depended on the source air temperatu...

Page 65: ...low rate of the stack i Steam drain pipe This is used to drain the condensate of the steam for heating the sample Connect the piping from the steam trap of the analyzer and also from the condensate drain piping port CONDENSATE OUT if provided to the drain pit on the down grade j Pipes for external valves These are used for piping between the analyzer valve actuating pneumatic outlet and the extern...

Page 66: ...e specifications A Electric circuit and heater power B Heater power C Contact output for system alarm 1 D Contact output for annunciator E Analog input 4 to 20 mA F Contact input Operation start stop mode selection request etc G Contact output H Communication wiring RS 422 and analyzer bus J Analog output 4 to 20 mA Analog hold output K Grounding L External I O cutoff output Power cutoff signal M ...

Page 67: ... temperature of the cables depends on the temperature class of the instrument and the actual ambient temperature Use cables with maximum allowable temperature shown in the table below Temperature Class T1 T2 T3 T4 Maximum allowable temperature of cable Ambient temp Up to 30 C Up to 35 C Up to 40 C 60 C 31 to 36 C 36 to 40 C 41 to 45 C 65 C 37 to 43 C 41 to 45 C 46 to 50 C 70 C 44 to 50 C 46 to 50 ...

Page 68: ...te 1 20 points max H Serial communication Note 2 J Analog output 32 points max 0 5 to 1 5 mm2 max Cable length 1 km max For FKC Note 3 Required K Grounding 5 5 mm2 or more Grounding resistance of 100 ohms max M4 screw crimp on terminal Not required L External I O cutoff output Power cutoff signal 0 75 to 1 5 mm2 max Cable length 1 km max Twisted pair cable For FKC Note 3 Required NA use sealing fi...

Page 69: ...d be arranged in an orderly manner in the protection system Otherwise they may damage the parts e g relay n FM WARNING All wiring shall comply with National Electric Code ANSI NFPA 70 and Local Electric Codes In a hazardous area use conduits for wiring in the explosionproof enclosure or to electronics sections CAUTION The unused electrical connection ports should be closed with an appropriate flam...

Page 70: ...otection system is not provided Protection system 3 Flameproof enclosure as close as possible not more than 18 inches 457 mm 18 inches 457mm maximum Sealing Fitting Conduit HAZARDOUS LOCATIONS NON HAZARDOUS LOCATIONS Detail of A Connector Nut Gasket Plate Plug 2 NONHAZARDOUS LOCATION EQUIPMENT NONHAZARDOUS LOCATION EQUIPMENT Figure 2 13 Wiring in FM specification n CSA WARNING All wiring shall com...

Page 71: ...move the attached plug of the connector and perform wiring 3 4NPT F 9 16 inch A 3 4NPT Connection port of the protection system 3 Connection port of the electronics section 1 Electronic section Pressurized enclosure 1 Any of the six connection ports of the electronics section can be equally used 2 A plug is attached to connector Remove and keep it for future use 3 In the CSA Y the protection syste...

Page 72: ...ed in order to apply pressure to the pressurized enclosure Otherwise power does not supplied to the electronics section M25x1 5 32 mm 9 16 inch A 3 4NPT M25x1 5 Connection port of the protection system Connection port of the electronics section 1 Electronic section Pressurized enclosure Protection system Flameproof enclosure Plug 2 Plate Gasket Nut Connector 2 3 1 Any of the six connection ports o...

Page 73: ...pple Gasket Nut Detail of A Sealing fitting Accessory kit 2 Electronic section Pressurized enclosure Protection system Flameproof enclosure Cable packing adapter Accessory kit 3 1 Any of the six connection ports of the electronics section can be equally used 2 To mount the sealing fitting remove the cable packing adapter from one of the six connection ports of the electronics section 3 To use the ...

Page 74: ...2 6 Size of double deck packing for the protection system Connection port screw Applicable cable O D Identification mark Recommended torque for the gland N m G3 4 ø8 0 to ø9 0 SFFP209 ø8 0 to ø9 0 17 ø9 0 to ø10 0 SFFP2010 ø9 0 to ø10 0 25 ø10 0 to ø11 0 SFFP2011 ø10 0 to ø11 0 20 ø11 0 to ø12 0 SFFP2012 ø11 0 to ø12 0 20 ø12 0 to ø13 0 SFFP2013 ø12 0 to ø13 0 20 ø13 0 to ø14 0 SFFP2014 ø13 0 to ø...

Page 75: ...e cable packing adapters comply with the Technical Standard of the Ministry of Health Labour and Welfare Japan Table 2 7 Double deck packing size for electronics section Connection port screw Applicable cable O D Identification mark Recommended torque for the gland N m G3 4 ø9 0 to ø10 0 SCFP2010 ø9 0 to ø10 0 25 ø10 0 to ø11 0 SCFP2011 ø10 0 to ø11 0 20 ø11 0 to ø12 0 SCFP2012 ø11 0 to ø12 0 20 ø...

Page 76: ...To the connection port of the electronics section Thread type and size G3 4 Figure 2 19 Mounting procedure for sealing fitting accessory CAUTION The cable end should be sealed in order to apply pressure to the electronics section Otherwise power does not be supplied to the electronics section For the 3 4NPT connection port use the connectors in the accessory kit to all of the connections TIP Refer...

Page 77: ...ss sectional area Screw mm Hole diameter a mm Outside diameter b mm Length c mm Insulation covering inside diameter d mm Applicable terminal 5 5 mm2 4 4 to 5 9 8 or less 25 to 29 5 8 or less AMP 170785 1 JST 5 5 4 2 0 mm2 4 4 3 or more 8 7 or less approx 21 5 8 or less AMP 170782 1 JST V2 4 1 25 mm2 4 4 3 or more 8 7 or less approx 21 5 8 or less AMP 170782 1 JST V1 25 4 AMP Japan AMP Co Ltd JST J...

Page 78: ...heater Contact output for system alarm 1 Contact output for annunciator Power supply for heater Front view Contact for annunciator Contact for system alarm 1 Ferrite core provided for ATEX IECEx or NEPSI Position when the cable O D exceeds 13 mm Power supply for electric circuit and heater Power supply for heater Grounding is possible from any one of the three terminals Protection film cover for w...

Page 79: ...one of the three terminals Power supply for electric circuit and heater Power supply for heater Power supply for electric circuit and heater L N ELECTRIC CIRCUIT L N HEATER L N HEATER L N ELECTRIC CIRCUIT L N HEATER Figure 2 22 CAUTION Use heat resistant cables with maximum allowable temperature of 80 C or above l Grounding K CAUTION Use independent grounding with a grounding resistance of 100 ohm...

Page 80: ...aximum allowable temperature of 80 C or higher M and N cables Required maximum allowable temperature of the cables depends on the temperature class of the instrument and the actual ambient temperature Use cables with maximum allowable temperature shown in the table below Temperature Class T1 T2 T3 T4 Maximum allowable temperature of cable Ambient temp Up to 30 C Up to 35 C Up to 40 C 60 C 31 to 36...

Page 81: ...tact Ltd and FKC series terminals from the same company for the contact output line D G analog input line E contact input line F serial communication line H analog output line J and explosionproof status line L of the electronics section For the Ethernet line L M use twisted pair cables of CAT 5 or CAT 5E or multi mode optical fiber of 50 125 μm or 62 5 125 μm For these wiring connections use AI s...

Page 82: ... AI series crimp on terminals from the same company Check if the crimp on terminals meet wire diameters in Table 2 5 l Wiring to the electronics section without the protection system Perform wiring to the electronics section of the control unit see Figure 2 24 FKC series terminals from Phoenix Contact Ltd are used For these wiring connections use AI series crimp on terminals from the same company ...

Page 83: ... 46 to 50 C 70 C 44 to 50 C 46 to 50 C 75 C Connect the twisted pair cable of the RJ 45 connector to the CPU card The CPU card is labeled CTRL CPU 1 2 3 4 1 2 3 4 M M 24V DC 24V DC L L 1 2 2 V V V V GC A USER A GC B USER B 1 1 1 1 Signal interrupter K9806AA rack mounted type K9806AB desk top type 1 This is not used for FM Y CSA Y 2 The ground wire is connected to the earth bar Connected to the ope...

Page 84: ...perature Class T1 T2 T3 T4 Maximum allowable temperature of cable Ambient temp Up to 30 C Up to 35 C Up to 40 C 60 C 31 to 36 C 36 to 40 C 41 to 45 C 65 C 37 to 43 C 41 to 45 C 46 to 50 C 70 C 44 to 50 C 46 to 50 C 75 C Connect an optical fiber to the media converter shown in Figure 2 26 Ethernet Tx Rx Tx Rx N N Tx Rx Tx Rx CPU board Media converter For dual Media converter for SC fiber optics RJ ...

Page 85: ...rminals meet wire diameters in Table 2 5 l Serial communication 1ch Code C and serial communication 2ch Code D H L 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 V1 V1 TxD1 TxD1 RxD1 RxD1 24V DC RS 422 L V2 V2 TxD2 TxD2 RxD2 RxD2 24V DC RS 422 H H 1 V 2 V 11 Rx1 12 Rx1 13 Tx1 14 Tx1 15 Rx2 16 Rx2 17 Tx2 18 Tx2 Tx1 21 Tx1 22 Rx1 23 Rx1 24 Tx2 25 Tx2 26 Rx2 27 Rx2 28 Signal interrupter K9806A...

Page 86: ...ULL modem type connection wiring b is also applicable Example Regular personal computers FA M3 Yokogawa PLC RS 232C RS 232C L 1 2 1 4 4 2 Communication converter Instrument to be connected a 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 CD RD SD ER SG DR RS CS CD RD SD ER SG DR RS CS Connector Shell Cable connector D sub 9 pins Cable connector D sub 9 holes socket F Fixing screw inch Communication converter Ins...

Page 87: ...ed AO l Analog input voltage Code 3 and analog input current Code 4 E L 1 2 11 12 13 14 15 16 17 18 1 2 11 12 13 14 15 16 17 18 AI1 AI2 AI3 AI4 E E E E V1 V1 24V DC L 1 2 1 1 V V 11 1 12 1 13 2 14 2 15 3 16 3 17 4 18 4 1 21 1 22 2 23 2 24 3 25 3 26 4 27 4 28 3 Signal interrupter K9806AE 1 This is not used for FM Y CSA Y 2 The ground wire is connected to the earth bar 3 The ground wire is connected...

Page 88: ... NO 12 COM 13 NO 14 COM 15 NO 16 COM 17 NO 18 COM 21 NO 22 COM NO COM NO COM NO COM NO COM NO COM 1 This is not used for FM Y CSA Y 2 The ground wire is connected to the earth bar 3 The ground wire is connected to the earth terminal on site 4 The protection ground is connected to Class D ground less than 100 Ω of grounding resistance which is nearest to signal interrupter Signal interrupter Figure...

Page 89: ...NC 44 COM 45 NO 46 NC 37 COM 47 NO 38 11 NC 12 COM 13 NO 14 NC 15 COM 16 NO 21 NC 22 COM 23 NO 24 NC 25 COM 26 NO 17 NC 27 COM 18 NO 1 This is not used for FM Y CSA Y 2 The ground wire is connected to the earth bar 3 The ground wire is connected to the earth terminal on site Signal interrupter Figure 2 33 Wiring for a contact output card The contact output card is labeled DO The external I O cutof...

Page 90: ... F 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 F F F F F F F F 1 1 The ground wire is connected to the earth bar Figure 2 34 Wiring for a contact input card The contact input card is labeled DI Sep 07 2017 00 ...

Page 91: ...not used for FM Y CSA Y 2 The ground wire is connected to the earth bar 3 The ground wire is connected to the earth terminal on site 4 The protection ground is connected to Class D ground less than 100 Ω of grounding resistance which is nearest to signal interrupter Signal interrupter Figure 2 35 Wiring for a contact input output card The contact input output card is labeled DIO The external I O c...

Page 92: ... COM 42 NO 43 11 NC 12 COM 13 NO 14 NC 15 COM 16 NO 21 NC 22 COM 23 NO K9806AJ 1 This is not used for FM Y CSA Y 2 The ground wire is connected to the earth bar 3 The ground wire is connected to the earth terminal on site Signal interrupter Figure 2 36 Wiring for a contact input output card The contact input output card is labeled DIO The external I O cutoff output power cutoff signal L is also wi...

Page 93: ...19 21 22 24 25 to 30 32 33 34 38 39 43 45 47 49 52 56 57 58 63 75 76 79 80 Dec 2013 5th Edition NEPSI certification is added Pages 6 7 9 13 16 17 20 21 23 26 to 31 37 43 47 56 62 67 68 Protection film cover for wiring is added Correction of errors Pages 9 16 18 20 25 32 33 45 49 52 55 Sep 2013 4th Edition Add Cautions Pages 9 10 20 33 43 45 67 68 69 76 79 Description change of Safety Standard and ...

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Summary of Contents for GC8000

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YOKOGAWA GC8000, Installation Manual, Page: 1 / 93

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Summary of Contents for GC8000

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