YILMAZ PCC 6505 Manual Download Page 1

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GARANTİ BELGESİ

İMALATÇI FİRMA

YILMAZ

MAKİNE SANAYİ VE TİCARET A.Ş.

ADRES

TAŞDELEN MAHALLESİ ATABEY CADDESİ NO:9 34788 ÇEKMEKÖY
İSTANBUL-TÜRKİYE

TELEFON

0216.312.28.28 PBX

TELEFAX

0216.484.42.88

İMZA-KAŞE

ÜRÜNÜN CİNSİ

PVC KESME HATTI

MARKASI

YILMAZ

MODEL KODU

PCC 6505

BANDROL/SERİ NO

TESLİM TARİHİ

GARANTİ SÜRESİ

2 YIL

AZAMİ TAMİR SÜRESİ

30 İŞ GÜNÜ

YETKİLİ SATICI FİRMA

ADRES

TELEFON

TELEFAX

İMZA-KAŞE

Summary of Contents for PCC 6505

Page 1: ...ABEY CADDES NO 9 34788 EKMEK Y STANBUL T RK YE TELEFON 0216 312 28 28 PBX TELEFAX 0216 484 42 88 MZA KA E R N N C NS PVC KESME HATTI MARKASI YILMAZ MODEL KODU PCC 6505 BANDROL SER NO TESL M TAR H GARA...

Page 2: ...TAR TOTAL POWER TOPLAM G RATED VOLTAGE NOM NAL GER L M PCC 6505 7 kW 400V AC 3P PE RATED CURRENT NOMINAL AKIM WEIGHT A IRLIK AIR PRESSURE HAVA BASINCI AIR CONSUMP HAVA T KET M 18 A 1950 KG 6 BAR 50 Lt...

Page 3: ...3 BOYUTLAR DIMENSIONS PAR A L STES PART LIST...

Page 4: ...4...

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Page 8: ...in referans noktas na g nderilmesi 7 6 Kalibrasyon ayarlar 7 7 Adet ve metraj say m 7 8 Ya lama miktar ve S resinin Ayarlanmas 7 9 Makinenin nitelerinin Manuel Hareket Ettirilmesi 7 10 Fire konvey r n...

Page 9: ...lm t r Makine seri numaras ve retim tarihi teknik etiket zerinde yaz l d r r n n ortalama kullan m mr 10 y ld r Bu s re i erisinde yedek par a ve teknik servis hizmeti taahh d m z alt ndad r r nle il...

Page 10: ...ir 2 2 4 Makine sadece kullan m k lavuzunu okuyan ve i eri ini anlayan personel taraf ndan kullan lmal d r 2 2 5 Bu kullan m k lavuzunun i erdi i direktifler tavsiyeler ve genel g venlik kurallar kull...

Page 11: ...3 15 Makinenin ve elektrik g ba lant lar n n yan nda yan c parlay c s v ve malzemeleri bulundurmay n 3 MAK NEN N TANIMI PVC profillerin y zeylerinde CNC kontroll motorlar vas tas ile her t rl kesme d...

Page 12: ...a layan k robot kolu ile donat lm t r Makinenin n taraf i par as n n i lenmesi ve kesilmesini operat r taraf ndan takibini kolayla t rmak i in effaf pleksiglass pencereli hareketli kap mevcuttur B yle...

Page 13: ...l and Paralel ports 5 USB port 15 Renkli Dokunmatik Ekran Network ba lant s i in 1 Ethernet portu Touch Input 32 Gb SSD Hard Disk 2 N merik Kontrol Yaz l m N merik Kontrol Software a a daki fonksiyonl...

Page 14: ...edilmeli d n y n ters ise uygun ba lant yap lmal d r 6 MAK NE G VENL K B LG LER 6 1 Makineyi kald rmak yerle tirmek ve elektrik bak m al malar i in nitelikli ve yetkili personel kullan lmal d r 6 2 R...

Page 15: ...r ile al may aktif ediniz Sens r ile al ma modu aktif iken buton rengi resimdeki gibi ye il olacakt r 7 4 2Sems r Profili Aramadan Profil Boyuna G re al ma Bu mod aktif iken profilin boyu ekrandan gir...

Page 16: ...iz Testerenin profilin ne kadar zerinde bekleyece i bu k sma yaz l r Ayn zamanda kesim sonras testere burada yazan de er kadar profilden yukar da bekler 7 5 MAK NEN N REFERANS NOKTASINA G NDER LMES An...

Page 17: ...tik olarak yakalayacakt r buronlar n kullanarak profili testerenin alt na gelinceye kadar ilerletiniz Pistolar kapatarak profili s k t r n z butonuna basarak i leme ba lay n z lem bitimi pistonlar a n...

Page 18: ...enin alt ndan al n z Testereyi par a kal nl kadar daha butonlar n kullanarak a a indiriniz Bu indirdi iniz s f r noktas d r testere y kseklik kalibre butonuna bas n z De erler otomatik olarak k sm na...

Page 19: ...k k geliyorsa hedef k sm na daha b y k bir de er yaz n z Tam 45 dereceye geldi inde butonuna basarak i lemi onaylay n z 7 6 5 90 Derece Kalibrasoynu k sm na 90 yazarak g nder butonuna bas n z 90 derec...

Page 20: ...eceden k k geliyorsa hedef k sm na 135 dereceden daha b y k bir de er yaz n z Tam 135 dereceye geldi inde butonuna basarak i lemi onaylay n z 7 6 7Robot Profili Tutma Y Kalibrasyonu Robot Y ekseni pro...

Page 21: ...yaz n z Bu de erler ekrana yaz ld ktan sonra Y ekseninde profil tutma noktas tamamlanm olacakt r 7 6 8Robot Profili Tutma Z Kalibrasyonu Robot Z ekseni profil tutma l s i in kalibrasyonuna ba lamadan...

Page 22: ...erler ekrana yaz ld ktan sonra Z ekseninde profil tutma noktas tamamlanm olacakt r 7 7 ADET ve METRAJ SAYIMI Kesilen profillerin adetleri ve ka metre kesildi i bilgisi al ma sayfas nda a a daki k s m...

Page 23: ...renin a sal olarak hangi a da oldu unun pozisyonu g r lebilmektedir o resimdeki beyaz pencereye testerenin a sal olarak gitmesi istenen pozisyon yaz larak 30 derece ile150 derece aras butonuna bas l r...

Page 24: ...an bu butona bas ld k a robot makineye yakla r o ve butonlar aras ndaki penceresinde robot kolu X eksenindeki pozisyonu g r lebilmektedir o resimdeki beyaz pencereye robot kolun gitmesi istenen pozisy...

Page 25: ...lebilmektedir o resimdeki beyaz pencereye robot kolun gitmesi istenen pozisyon yaz larak 1mm ile 6950 mm aras butonuna bas l rsa robot kolu manual olarak direk yaz lan pozisyona gider Not B t n nitele...

Page 26: ...melidir rnek olarak RX h z 1000 girilmi se rampa 2000 olmal d r Robotun Y eksenindeki h z n k m na giriniz Bu de er maksimum 500 girilebilir Robotun Y h zlanma rampas n k sm na giriniz Bu de er girile...

Page 27: ...bot profili s rerken s kan pistonlar n hangi mesafelerde a aca n n de erleridir 8 EKRAN UYARILARI ve IKAB LECEK PROBLEMLER No Alarm Ad Alarm Nedenleri z m nerileri A1 Acil stop butonuna bas l Acil sto...

Page 28: ...il l s yanl olabilir Encoder yanl okuyor olabilir Encoder yanl okuyorsa kalibre ediniz A17 Profil Uzunlu u Yeterli De il Profil boyu k sad r A18 Testere Sa Pistonu Geri Gidemedi P7 Piston ger ekten ta...

Page 29: ...ontrol ediniz veya sens r kontrol ediniz A27 Besleme Piston4 A lamad P20 Piston ger ekten tam olarak a lmam olabilir Piston a lm ise sens r g rm yor olabilir Pistonun valfini kontrol ediniz veya sens...

Page 30: ...er ekten tam olarak dikey pozisyona gelememi olabilir Piston a lm ise sens r g rm yor olabilir Pistonun valfini kontrol ediniz veya sens r kontrol ediniz A43 ene Yatay Pozisyona Gidemedi P15 Piston ge...

Page 31: ...nda olmal d r Sipari numaras bu kolona yaz l r EXPLANATION1 Kolon 7 Maksimum 10 karakter uzunlu unda ve metin Text format nda olmal d r Bu kolona yaz lan bilgi barkod eklinde kacakt r Her bir karakte...

Page 32: ...lmal d r Bu kolona kesilen profilin kar l olan profilin program numaras yaz l r rnek olarak poz1 e ait bir er evede 1 numaral sol profilin program numaras 3 ise bu profilin kar l olan 3 numaral sa pr...

Page 33: ...s re garanti s resine eklenir r n n tamir s resi en fazla 30 i g n d r Bu s re r ne ili kin ar zan n servis istasyonuna servis istasyonunun olmamas durumunda r n n sat c s bayii acentesi temsilcili i...

Page 34: ...Operation modes 7 5 Defining the reference position of machine 7 6 Calibration 7 7 Counter fot processing quantitiy and lenght 7 8 Setting the librication quantity and lenght 7 9 Manual operation of...

Page 35: ...the machine are fixed onto the front side of each machine The machine s serial number and manufacturing year are stipulated on the technical label Average life usage of production is 10 years If you h...

Page 36: ...n prevention of accidents to provide for necessary safety equipment and devices for the operator s safety 2 2 4 Machine should be operated only by staff members who have read and understood the conten...

Page 37: ...and electric connections 3 MACHINE S DESCRIPTION Designed to perform any kind of cutting drilling marking and grooving operations on PVC profiles by means of CNC controlled engines Servo control syste...

Page 38: ...handling robot are placed on the processing center of the machine by the robot arm which is made of composite material and has special profile holding jaws Profile handling robot works synchronously...

Page 39: ...for offset CNC Set up Tables Machine parameters which allows the maintenance Axial length origins offset values 4 TRANSPORT OF THE MACHINE 4 1 The transport should be done by qualified personnel only...

Page 40: ...ion must be made 6 MACHINE S SAFETY INFORMATION 6 1 Lifting installation electric maintenance of the machine should be carried out by qualified personnel only 6 2 Routine maintenance and scheduled mai...

Page 41: ...gure 7 4 2 Operation without sensor In this operation mode the length of the profile is either entered on the screen or read from database According to the length robot directly goes to the end of the...

Page 42: ...ile in section In the meantime this value defines the distance at which saw waits away from the profile after cutting operation 7 5 DEFINING THE REFERENCE POSITION OF MACHINE Open the main screen Pres...

Page 43: ...utomatically Move the profile by using buttons until the profile is placed under the saw Clamp the profile by closing the pistons Start the operation by pressing on button When the operation is finish...

Page 44: ...buttons lower the saw about the height of work piece The new position of the saw is its ground zero Press on saw height calibration button The value appears automatically in section 7 6 3Saw Angle Cal...

Page 45: ...than 45 degrees enter a bigger value to target section When 45 degrees is achieved press on button to confirm the process 7 6 5Calibration of 90 Degrees r 90 in section and press on send button Place...

Page 46: ...han 135 degrees enter a bigger value than 135 degrees to target section When 135 degrees is achieved press on button to confirm the process 7 6 7Calibration of Profile Holding Robot on Y Axis Before s...

Page 47: ...indicated by red rectangle After entering these values calibration of profile holding robot in Y axis is completed 7 6 8Calibration of Profile Holding Robot on Z Axis Before starting calibration of p...

Page 48: ...d 7 7 COUNTER for PROCESSED QUANTITY and LENGTH The amount and the length of processed profiles are displayed in the section as shown below in the current working screen 7 8 SETTING THE LUBRICATION QU...

Page 49: ...saw along its cutting direction The translation axis of saw is TZ Saw can move between 30 and 170 mm along its translational axis To achieve this motion o While pressing on button saw moves downward...

Page 50: ...in Y axis The Y axis of the robot is on the forward and backward direction when someone stands towards the machine Translation limit of the robot in Y axis is 170 mm In order to move robot arm along...

Page 51: ...ton to open manual operation screen By pressing on button waste conveyor button is operated manually 7 10 MANUAL LUBRICATION USING THE SCREEN BUTTONS Open the main screen Press on button to open manua...

Page 52: ...nstance if the RY speed is 500 mm s acceleration should be 1000 Enter speed of robot in Z axis in The maximum speed is 500 mm s Enter acceleration of robot in Z axis in This value should be twice the...

Page 53: ...le feed side piston not retracted P2 Piston may not push forward completely If the piston is its forward position sensor may not detect the piston If piston is not pushed forward check valve and air p...

Page 54: ...y not come back completely If the piston is its back position sensor may not detect the piston Check valve of the piston or sensor A23 Processed profile pulling piston not retracted P12 Piston may not...

Page 55: ...of overload Reset the alarm on the screen A39 Stopped as profile not loaded The process in the cutting list is completed Continue processing after loading a new working list A40 Data not downloaded fr...

Page 56: ...ximum 4 digits The number of program is entered in this column CUSTOMER_ CODE Column 2 It should be in text format of maximum 12 characters If customer has a commercial code it can be entered in this...

Page 57: ...entered in this column For example if the angle is 45 degrees 450 should be entered in the column For an angle of 86 5 degrees 865 is entered SIDE Column 18 It should be in integer format of maximum...

Page 58: ...um 8 characters The dimensions of reinforcing plate which is placed inside profile is entered in this column after multiplying the value by 10 For instance if the dimensions of support plate is 800 mm...

Page 59: ...ovide a different product which has similar features to the customer until the broken one is repaired 4 If the product is failed due to material workmanship or assembling faults it is repaired without...

Page 60: ...60 1 1 1 1 2 2 2 1 2 2 2 3 3 4 5 5 1 5 2 6 7 7 1 7 2 7 3 Ha 7 4 7 5 7 6 7 7 7 8 7 9 7 10 7 11 7 12 7 13 7 14 7 15 8 9 10 11 12...

Page 61: ...61 1 1 1 1 2 YILMAZ 10 TA DELEN MH ATABEY CD No 9 34788 EKMEK Y STANBUL T RK YE Te 0216 312 28 28 Pbx 0216 484 42 88 service yilmazmachine com tr Web www yilmazmachine com tr...

Page 62: ...62 2 2 1 2 2 2 2 1 CE 2 2 2 2 2 3 2 2 4 2 2 5 2 3 2 3 1 2 3 2 2 3 3 2 3 4 2 3 5 2 3 6 2 3 7...

Page 63: ...63 2 3 8 2 3 9 2 3 10 2 3 11 2 3 12 2 3 13 2 3 14 2 3 15 3 5 Windows 6500 10 500 30 150 0 1 x 40 40 x 130 x 140 L max 6500 L min 700 x x 3800 x 12500 x 2500 5 2 2 2400 0 1...

Page 64: ...64 500 30 150 0 1 6 5 0 7...

Page 65: ...65 1 Windows 7 Professional Intel Atom D2500 1 87 2 Ram 32 RS 232 5 USB 15 1 Ethernet 32 SSD 2 CNC...

Page 66: ...66 4 4 1 4 2 4 3 4 4 4 5 4 6 5 5 1 5 1 1 5 1 2 100 5 1 3 5 2 5 2 1 5 2 2 5 2 3 5 2 4 230 50 400 50 5 2 5B 5 2 6 6 6 1 6 2 6 3 6 4 6 5 6 6 6 7...

Page 67: ...67 7 7 1 7 1 1 7 1 2 7 1 3 7 1 4 7 2 7 2 1 7 2 2 7 2 3 7 2 4 7 2 5 7 3 HA 7 3 1 7 3 2 7 3 3 7 3 4 7 4 7 4 1 o o o 7 4 2...

Page 68: ...68 o o o o o o o o o 0 1 o 1 0 7 4 3...

Page 69: ...69 7 5 5678 R R RY RY RZ RZ Z Z 7 6 7 6 1 2...

Page 70: ...70 7 6 2 Z...

Page 71: ...71 7 6 3 45 7 6 4 45 45 45...

Page 72: ...72 45 45 7 6 5 90 90 90 90 90 90 90 90 7 6 6 135 135 135...

Page 73: ...73 135 135 135 135 135 7 6 7 Y Y Y Y Y Y...

Page 74: ...74 Y Y Y Y Y 7 6 8 Z Z Z Z Z Z...

Page 75: ...75 Z Z Z Z Z 7 7 7 8 5678...

Page 76: ...76 30 150 o 30 o 150 o o 30 150 30 150 o o o...

Page 77: ...77 o 30 170 6900 o 0 o 0 o o 1 6950 Y Y Y 170 Y o o o Y...

Page 78: ...78 o 1 6950 Z Z Z 170 Z o o o Z o 1 6950 7 9 7 10...

Page 79: ...79 7 11 5678 1800 2000 50 2 RX 1000 2000 2 RX 1000 2000 Y 500 Y 2 RY 500 1000 Y 2 RY 500 1000 Z 500 Z 2 RZ 500 1000 Z 2 RZ 500 1000...

Page 80: ...80 7 12 7 13 8 A1 A2 A3 A4 A6...

Page 81: ...81 A12 1 A13 2 A14 A15 3 A16 A17 A18 7 A19 8 A20 9 A21...

Page 82: ...82 10 A22 12 A23 13 A24 1 17 A25 2 18 A26 3 19 A27 4 20 A28 21 A29 22 A34 Z A35...

Page 83: ...83 A36 A37 Y A38 Z A39 A40 A41 A42 15 A43 15 A44 16 A45...

Page 84: ...84 A46 A54 A55 A56 A57 9 mdb PRG_NO 1 4 Integer CUSTOMER_ CODE 2 12 Text CUSTOMER_ NAME 3 24 Text STOCK_ CODE 4 16 Text 16 16 16 0 16 STOCK_ NAME 5 12 Text ORDER_NO 6 6 Text EXPLANATION1 7 10 Text...

Page 85: ...760 POSE_NO 13 5 Integer Poz1 Poz2 Poz3 TROLLEY 14 3 Integer UNIT 15 3 Integer LEFT_ANGLE 16 3 Integer 45 450 86 5 865 RIGHT_ANGLE 17 3 Integer 45 450 86 5 865 SIDE 18 1 Integer 1 2 3 4 CUTED 19 1 Int...

Page 86: ...PICE_NO 25 8 Integer 4 1 2 WIDTH 26 8 Integer 10 56 560 TYPE 27 1 Text A B C D E F G H I COLOR_CODE 28 1 Text 5 6 7 8 1 REINFORC_LENGHT 29 8 Text 10 800 8000 FRAME_NO 30 4 Text REMAINING_LENGHT 31 8 T...

Page 87: ...87 TELLUS C10 BP ENERGOL HLP 10 MOBIL DTE LIGHT PETROL OF S SPINDURA 10 11 1 2 2 3 30 15 4 5 5 1 5 2 5 3 6 7...

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