YASKAWA JANCD-YEW01-E Instructions Manual Download

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167646-1CD

HW1481264

Notes for Safe Operation

Interface Board for Welding
Power Supply

Notes for Safe Operation

Read this manual carefully before installation, operation, maintenance, or
inspection of the DX200.

In this manual, the Notes for Safe Operation are classified as “DANGER”,
“WARNING”, “CAUTION”, “MANDATORY”, or “PROHIBITED”.

Even items described as “CAUTION” may result in a serious accident in
some situations. At any rate, be sure to follow these important items.

DANGER

Indicates an imminent hazardous
situation which, if not avoided,
could result in death or serious
injury to personnel.

WARNING

Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury to personnel.

CAUTION

Indicates a potentially hazardous
situation which, if not avoided,
could result in minor or moderate
injury to personnel and damage to
equipment. It may also be used to
alert against unsafe practices.

MANDATORY

Always be sure to follow explicitly
the items listed under this heading.

PROHIBITED

Must never be performed.

NOTE

To ensure safe and efficient operation at all times, be sure
to follow all instructions, even if not designated as
“DANGER”, “WARNING” and “CAUTION”.

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Summary of Contents for JANCD-YEW01-E

Page 1: ...eipt of the product and prior to initial operation read these instructions thoroughly and retain for future reference MOTOMAN INSTRUCTIONS MOTOMAN INSTRUCTIONS DX200 INSTRUCTIONS DX200 OPERATOR S MANUAL for each purpose DX200 MAINTENANCE MANUAL The DX200 Operator s manual above corresponds to specific usage Be sure to use the appropriate manual 1 of 40 ...

Page 2: ...s manual is copyrighted property of YASKAWA and may not be sold or redistributed in any way You are welcome to copy this document to your computer or mobile device for easy access but you may not copy the PDF files to another website blog cloud storage site or any other means of storing or distributing online content Printed in the United States of America First Printing 2016 YASKAWA America Inc M...

Page 3: ...ields are replaced before operating this product The drawings and photos in this manual are representative examples and differences may exist between them and the delivered product YASKAWA may modify this model without notice when necessary due to product improvements modifications or changes in specifications If such modification is made the manual number will also be revised If your copy of the ...

Page 4: ...ustomer is responsible for providing adequately trained personnel to operate program and maintain the equipment NEVER ALLOW UNTRAINED PERSONNEL TO OPERATE PROGRAM OR REPAIR THE EQUIPMENT We recommend approved YASKAWA training courses for all personnel involved with the operation programming or repair of the equipment This equipment has been tested and found to comply with the limits for a Class A ...

Page 5: ...rdous situation which if not avoided could result in death or serious injury to personnel WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to personnel CAUTION Indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury to personnel and damage to equipment It may also be used to alert agai...

Page 6: ...rosive gas Condensation Failure to observe this instruction may result in the failure of the board DANGER Do not touch the inside of the controller cabinet for at least 5 minutes after turning the power off Failure to observe this warning may result in electric shock or personal injury because of the residual voltage of the condenser During power on make sure to close the door and mount the protec...

Page 7: ...int maximum envelope of the manipulator Be sure to use a lockout device to the safeguarding when going inside Also display the sign that the operation is being performed inside the safeguarding and make sure no one closes the safeguarding View the manipulator from the front whenever possible Always follow the predetermined operating procedure Keep in mind the emergency response measures against th...

Page 8: ...t there is no foreign matter metal piece etc on the board Failure to observe this caution may result in personal injury or equipment damage because of malfunction Check to be sure that there is no problem damage bend etc with the components of the board Failure to observe this caution may result in personal injury or equipment damage because of malfunction Connect the cables and connectors properl...

Page 9: ...istered Trademark In this manual names of companies corporations or products are trademarks registered trademarks or brand names for each company or corporation The indications of R and are omitted Equipment Manual Designation DX200 Controller DX200 DX200 Programming Pendant Programming Pendant Cable between the manipulator and the controller Manipulator cable Equipment Manual Designation Programm...

Page 10: ...llow approximately 24 to 36 hours for a response to your inquiry Please have the following information ready before you call Customer Support techsupport motoman com NOTE Please use e mail for routine inquiries only If you have an urgent or emergency need for service replacement parts or information you must contact YASKAWA Customer Support at the telephone number shown above System Interface Boar...

Page 11: ...1 3 2 Switch Settings 3 2 4 Board Installation 4 1 4 1 Opening the Front Door of DX200 4 3 4 2 Checking the Switch Setting of JANCD YEW01 E Board 4 3 4 3 Installing JANCD YEW01 E Board to DX200 4 3 4 4 Connecting Cables 4 4 4 5 Closing the Front Door of DX200 4 5 5 I O Signal Allocation 5 1 5 1 I O Module Setting 5 1 5 2 Transmission Data 5 10 6 Analog I O Circuit 6 1 6 1 Analog Output Circuit 6 1...

Page 12: ...or JANCD YEW01 E a welding power source interface board This board can connect an arc welding power source of analog command to the DX200 1 1 System Configuration Example Analog input Ch1 Analog input Ch2 Contact input Ch1 to 4 Contact output Ch1 to 5 Analog output Ch1 Analog output Ch2 Stick detection input JANCD YEW01 E DX200 controller 12 of 40 ...

Page 13: ... 10 Mbps S1 K1 K2 K3 K4 K5 K7 K6 F2 F1 24 VDC power output connector Fuse F2 Fuse F1 Welding power source connector Switch to set the station Starting point detection command signal output connector I O data transfer connector JANCD YEW01 E REV CN324 CN323 F2 F1 F1 F2 1A 250V CN322 S1 CN320 CN321 CN321 Item Specification Board mounting location Optional board mounting space in the DX200 cabinet Ex...

Page 14: ...03 or MRP F113 Note 3 Cable connector is not attached Must be prepared by user Connector type MR 34MG soldering type See Note 1 MRP 34M01 crimping type insulator See Note 1 MRP M103 crimping type contact strip form terminal See Note 2 MRP M113 crimping tyep contact loose piece terminal See Note 2 MR 34L vertical type case All manufactured by Honda Tsushin Kogyo Co Ltd 12 22 34 1 5 Details of conne...

Page 15: ...he transfer rate Switches between 4 Mbps and 10 Mbps Make sure to set SW1 to 4 Mbps 10 Mbps cannot be used If this board s information is not displayed on the programming pendant screen although the communication cable and power cable are connected correctly according to section 5 1 I O Module Setting on page 5 1 SW1 may be set to 10 Mbps If so change it to 4 Mbps SW2 Sets the I O communication mo...

Page 16: ...ich is displayed on the programming pendant screen when setting the I O module SW1 Transfer rate setting 1 to 2 short circuit 4 Mbps factory setting Must be set to 4 Mbps 2 to 3 short circuit 10 Mbps Not available SW2 I O communication mode setting 1 to 2 short circuit 17 BYTE factory setting Must be set to 17 BYTE 2 to 3 short circuit 32 BYTE Not available NOTE Do not set S1 to 0 E or F Also do n...

Page 17: ...s warning may result in electric shock or personal injury Do not touch the inside of the controller cabinet for at least five minutes after turning the power off Failure to observe this warning may result in electric shock or personal injury because of the residual voltage of the capacitors During power on make sure to close the door and mount the protective cover and do not touch the board Failur...

Page 18: ...jury or equipment damage because of malfunction Connect the cables and connectors properly Failure to observe this caution may result in fire or equipment failure Make sure to properly perform the setting of the switches etc Failure to observe this caution may result in personal injury or equipment damage because of malfunction Do not touch the component mounting surface of the board directly with...

Page 19: ...es clockwise 2 Rotate the main power supply switch to the OFF position and open the door gently 4 2 Checking the Switch Setting of JANCD YEW01 E Board 1 Check to be sure that the settings of the switches on the JANCD YEW01 E board are correct 2 For the switch setting refer to chapter 3 4 3 Installing JANCD YEW01 E Board to DX200 1 Check to be sure that the main power supply is turned OFF 2 Securel...

Page 20: ...ard Connect the terminal connector which is connected to CN114 of the JZNCD YIF01 2E board to the unoccupied side of CN320 of the JANCD YEW01 E board 3 Connect the cable for welding power source to CN322 of the JANCD YEW01 E board CN304 CN324 24VDC Power Cable CN114 I O Communications Cable CN320 JANCD YEW01 E REV CN324 CN323 F2 F1 F1 F2 1A 250V CN322 S1 CN320 CN321 Cable for Welding Power Source ...

Page 21: ...rface Board for Welding Power Supply 4 5 Closing the Front Door of DX200 1 Close the door gently 2 By using a coin or a flathead screwdriver rotate the door locks on the front of the DX200 two places 90 degrees counterclockwise counterclockwise 90 Flathead screwdriver Door lock 21 of 40 ...

Page 22: ...tall the JANCD YEW01 E board all of whose switches are properly set to the inside of the DX200 cabinet When installing the board refer to chapter 4 Board Installation 1 Press and hold MAIN MENU and turn ON the power The Main Menu is displays 2 Select the SYSTEM under the Main Menu 3 Set the security mode to the Management Mode SUPPLE MENT When setting the I O module set the security mode to the ma...

Page 23: ...al Allocation 5 1 I O Module Setting Interface Board for Welding Power Supply 4 Select SETUP 5 Select IO MODULE The current installation status of I O modules is displayed as shown below Press ENTER to display the other stations 23 of 40 ...

Page 24: ...40 points This board is fixed to ST 00 ST 01 JANCD YEW01 E board 16 contact inputs 16 contact outputs 2 analog inputs 2 analog outputs Note that even though 16 contact inputs and 16 contact outputs are displayed they cannot be used for external devices because they are used by the system Switch S1 Set to 1 This value is the value of ST ST Station number of I O module DI Number of contact inputs1 1...

Page 25: ...oard may be wrong If so the board cannot be determined correctly 2 Wrong station setting S1 may be set to 0 E or F not available Also only one optional board can be set to one station Change the setting of S1 so that two or more boards are not set to one station 3 Wrong connection of the 24 VDC power cable or the I O communication cable The 24 VDC power cable or the I O communication cable may not...

Page 26: ...dow appears 10 Select AUTO or MANUAL in the ALLOCATION MODE The selection menu appears after selecting AUTO or MANUAL NOTE If the allocation mode is changed from MANUAL to AUTO the set allocation data is discarded The data will be allocated by AUTO MODE again Save the set allocation data to the external devices in advance if needed 26 of 40 ...

Page 27: ...n mode is set up 12 Select DETAIL of EXTERNAL IO ALLOCATION When select AUTO the following procedures No 13 to 15 are not necessary Operate the procedure from No 16 When select MANUAL operate the following procedures No 13 to 15 accordant with the setting manually NOTE The IO allocation of the XEW board and the YEW board cannot be changed even if select the MANUAL in the allocation mode The error ...

Page 28: ...ly 14 Select MODIFY and input the external input signal number at the change destination to be changed The external input signal number is changed 15 Likewise select modify the number of the external input signal Repeat select modify until it becomes the desired allocation to set up 16 Press ENTER The allocation window of the external output signal appears 17 Select modify the number of the extern...

Page 29: ...481264 5 I O Signal Allocation 5 1 I O Module Setting Interface Board for Welding Power Supply 18 Press ENTER Confirmation dialog appears 19 Select YES The settings are confirmed and returns to the SETUP window 29 of 40 ...

Page 30: ...ion YES Manual allocation Add a board other than EW board NO Add the EW board YES Add the board other than the EW board Set the allocation for the added board at the following windows EXTERNAL IO ALLOCATION INPUT window EXTERNAL IO ALLOCATION OUTPUT window Initialize the board at the EXTERNAL IO ALLOCATION INPUT window After the initialization set the adding board again manually and then set the a...

Page 31: ...567 2048 outputs M560 to M561 2 outputs Control by analog I O and contact I O M600 to M601 2 inputs Contact input Contact output Analog output Analog input Contact input Contact output 22550 GASOF gas shortage input 32550 System reservation 22551 WIRCUT wire shortage input 32551 ARCON arc ON output 22552 ARCOFF arc failure input 32552 WIRINCH wire inching output 22553 ARCACT arc establishment inpu...

Page 32: ...are not used The relationship between the input voltage and the read contents of the registers M600 to M601 are shown below The allocation of the concurrent I O is shown above but note that only the 2 analog inputs 2 analog outputs 5 contact inputs and 4 contact outputs can be used for communication between the JANCD YEW01 E board and external devices The contact inputs and outputs other than desc...

Page 33: ...oblem even if the analog output becomes undefined Use shielded twisted pair wires 24 to 28 AWG for the analog output wiring and make the wiring length as short as possible Number of channels and application 2 channels for voltage output Output range 14 V to 14 V Digital resolution 12 bit LSB value Approx 6 mV 0 0068 V D A output voltage error 14 V equal to or less than 1 Linearity error Equal to o...

Page 34: ...g and make the wiring length as short as possible Number of channels and application 2 channels for voltage output Output range 5 V to 5 V Digital resolution 16 bit LSB value Approx 153 μV 153 10 6 V bit D A output voltage error 0 5 full scale Linearity error 5LSB Conversion cycle Convert designated channel per every 2 ms Conversion time1 1 Includes the delay of 50 μs from the input to the A D con...

Page 35: ...ut method Relay contact output Insulation method Insulation by photocoupler Output current per point 0 5A DC AC 250 V 1 1 This is a maximum value in the case of the resistive load Maximum rate differs depending on the type of the load AC DC resistive inductive capacity load Relay contact sticking and open close life reduction may occur When connecting the inductive load install elements such as fl...

Page 36: ...x 10 years Therefore periodical replacement is necessary When replacing the ARCON relay specialized tool is required Contact your Yaskawa representative Be sure that the output current does not exceed 0 5 A even instantaneously When there is a possibility of exceeding 0 5 A due to inrush current etc current limit measures such as installing the resistors in series are required YEW01 side 24VU MAX ...

Page 37: ... 9 mA Type 6 1 mA to 7 8 mA Number of commons No common connection Independent for each output Active level of the signal Contact ON 0 Contact OFF 1 Input threshold 8 8 V Type 6 3 V to 11 4 V Input delay Ton 850 μs communication cycle1 Toff 958 μs communication cycle1 1 The communication cycle depends on the communication cycle setting of the master side YEW01 side 24V 24VU 024V 024VU FG Input cir...

Page 38: ...ck detection operates in a state where there is no arc signal Detection is available under a condition where the ARCON signal is disabled stick command OFF and the STICK_EN is enabled The specifications are described in the following table Fig 8 1 Example connection Base voltage 5 7 v Detection resistance 100 Ω or less YEW01 side Stick detection circuit STICK STICK Detection load 38 of 40 ...

Page 39: ... arc ON A arc ON B wire inching A wire inching B wire retract inching A wire retract inching B General output B wire stick wire stick Voltage command Current command Power source MR Connector MS Connector Detector Case Contact Insulator Each point DC24V 5 mA MAX WAGO Connector 231 105 026 A0 General output A Starting point detection command output A optional Starting point detection command output...

Page 40: ...124 475 8542 Phone 91 124 475 8500 YASKAWA India Private Ltd Robotics Division YASKAWA Electric China Co Ltd 22F One Corporate Avenue No 222 Hubin Road Huangpu District Shanghai 200021 China Phone 86 21 5385 2200 Fax 㸩86 21 5385 3299 YASKAWA Electric Thailand Co Ltd 59 1st 5th Floor Flourish Building Soi Ratchadapisek 18 Ratchadapisek Road Huaykwang Bangkok 10310 THAILAND Phone 66 2 017 0099 Fax 6...

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