YASKAWA iQpump1000 User Manual Download

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Fault Code

Fault Name

0233H

Sumcheck Error (oFb32)

0234H

Comm. option Timeout Waiting for Response (oFb33)

0235H

MEMOBUS Timeout (oFb34)

0236H

Drive Timeout Waiting for Response (oFb35)

0237H

CI Check Error (oFb36)

0238H

Drive Timeout Waiting for Response (oFb37)

0239H

Control Command Selection Error (oFb38)

023AH

Drive Timeout Waiting for Response (oFb39)

023BH

Control Response Selection 1 Error (oFb40)

023CH

Drive Timeout Waiting for Response (oFb41)

023DH

Control Response Selection 2 Error (oFb42)

023EH

Control Response Selection Error (oFb43)

0301H

Option Compatibility Error (oFC00)

0302H

Option Not Properly Connected (oFC01)

0303H

Same Type of Option Card Already Connected

(oFC02)

0306H

A/D Conversion Error (oFC05)

0307H

Option Response Error (oFC06)

0311H

Option RAM Fault (oFC10)

0312H

Option Operation Mode Fault (SLMOD) (oFC11)

0313H

Drive Receive CRC Error (oFC12)

Fault Code

Fault Name

0314H

Drive Receive Frame Error (oFC13)

0315H

Drive Receive Abort Error (oFC14)

0316H

Option Receive CRC Error (oFC15)

0317H

Option Receive Frame Error (oFC16)

0318H

Option Receive Abort Error (oFC17)

0331H

Comm. ID Error (oFC30)

0332H

Model Code Error (oFC31)

0333H

Sumcheck Error (oFC32)

0334H

Comm. Option Timeout Waiting for Response

(oFC33)

0335H

MEMOBUS Timeout (oFC34)

0336H

Drive Timeout Waiting for Response (oFC35)

0337H

CI Check Error (oFC36)

0338H

Drive Timeout Waiting for Response (oFC37)

0339H

Control Command Selection Error (oFC38)

033AH

Drive Timeout Waiting for Response (oFC39)

033BH

Control Response Selection 1 Error (oFC40)

033CH

Drive Timeout Waiting for Response (oFC41)

033DH

Control Response Selection 2 Error (oFC42)

033EH

Control Response Selection Error (oFC43)

Alarm Register Contents

The table below shows the alarm codes that can be read out from MEMOBUS/Modbus register 007FH.

Table C.6 Alarm Register 007FH Contents

Fault Code

Fault Name

0001H

Undervoltage (Uv)

0002H

Overvoltage (ov)

0003H

Heatsink Overheat (oH)

0004H

Drive Overheat (oH2)

0005H

Overtorque 1 (oL3)

0006H

Overtorque 2 (oL4)

0007H

Run commands input error (EF)

0008H

Drive Baseblock (bb)

0009H

Pump Fault 3, input terminal S3 (EF3)

000AH

Pump Fault 4, input terminal S4 (EF4)

000BH

Pump Fault 5, input terminal S5 (EF5)

000CH

Pump Fault 6, input terminal S6 (EF6)

000DH

Pump Fault 7, input terminal S7 (EF7)

000EH

Pump Fault 8, input terminal S8 (EF8)

000FH

Cooling Fan Error (FAn)

0014H

MEMOBUS/Modbus Communication Error (CE)

0015H

Option Communication Error (bUS)

0016H

Serial Communication Transmission Error (CALL)

0017H

Motor Overload (oL1)

0018H

Drive Overload (oL2)

001AH

Option Card External Fault (EF0)

001BH

Motor Switch command input during run (rUn)

001DH

Serial Communication Transmission Error (CALL)

001EH

Undertorque Detection 1 (UL3)

Fault Code

Fault Name

001FH

Undertorque Detection 2 (UL4)

0020H

MEMOBUS/Modbus Test Mode Fault (SE)

0022H

Motor Overheat (oH3)

0027H

PID Feedback Loss (FbL)

0028H

PID Feedback Loss (FbH)

002AH

Drive Disabled (dnE)

0031H

SI-T3 Watchdog Error (E5)

0032H

SI-T3 Station Address Setting Error (AEr)

0033H

SI-T3 Comm. Cycle Setting Error (CyC)

0034H

High Current Alarm (HCA)

0035H

Cooling Fan Maintenance Time (LT-1)

0036H

Capacitor Maintenance Time (LT-2)

0038H

SI-S EEPROM Error (EEP)

0039H

Pump Fault (input terminal S1) (EF1)

003AH

Pump Fault (input terminal S2) (EF2)

003FH

PLC Alarm (PA1)

0040H

PLC Alarm (PA2)

0041H

Output Voltage Detection Fault (voF)

0042H

IGBT Maintenance Time (90%) (TrPC)

0043H

Soft Charge Bypass Relay Maintenance Time (LT-3)

0044H

IGBT Maintenance Time (50%) (LT-4)

0045H

Braking Transistor Overload (boL)

0046H

Low Flow (LOWFL)

0047H

Accum Level (ACCUM)

C.9 MEMOBUS/Modbus Data Table

YASKAWA TOEP YAIP1W 01F YASKAWA AC Drive - iQpump1000 User Manual

481

MEMOBUS/Modbus Communications

Summary of Contents for iQpump1000

Page 1: ...200 V Class 3 4 to 175 HP ND 400 V Class 3 4 to 1000 HP ND 600 V Class 2 to 250 HP ND MANUAL NO TOEP YAIP1W 01F PUBLISHED MARCH 2017 REVISION 7 DRIVE SOFTWARE PRG 8554 Receiving 1 Mechanical Installa...

Page 2: ......

Page 3: ...forming this procedure When installing the system be sure to follow good wiring practices and all applicable codes Ensure that the mounting of the various components are secure and that the environmen...

Page 4: ...ical connections for the input power and motor terminals for various iQpump models Select the proper diagram for the model you are installing see Step 1 WITH POWER OFF make the appropriate connections...

Page 5: ...P S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP Install link AC SN when using transducer SN Factory Installed To use 3 Wire Control first Initialize the iQpump using parameter A1 03 3330 Refer to the Quick Start G...

Page 6: ...d Transducer Feedback can be monitored simultaneously Hold button for 3 sec to go back to the main menu 2X Use and to select monitor signals Press simultaneously shows the monitor menu Use to select m...

Page 7: ...when the pressure drops below 50 PSI for 5 sec Programming the Start Level as a Delta Level from the System Setpoint Start Draw Down Level has to programmed to a negative value in order for the Start...

Page 8: ...40 0 Hz 2400 3600 x 60 Hz 40 Hz P1 06 should be set to the level where the pump can produce the minimum pressure even at zero flow P2 03 5 sec Sleep Delay Time Time it takes before the pump system goe...

Page 9: ...specified time or until the feedback signal reaches a programmed level after which it will switch to auto mode operation Feedback 0 Hz Pre Charge Freq P4 02 Pre Charge Completed Pre Charge Lvl P4 01 P...

Page 10: ...ck Signal Check Step 9 Auto Mode Operation AUTO MODE Press the AUTO button to put the iQpump into AUTO mode In AUTO mode the iQpump is capable of starting or stopping based on the Run Source Selection...

Page 11: ...ill continue to cycle on and off Step 3 Run system in normal automatic operation with flow Next check monitor U1 99 ANF Timer and verify that the value is incrementing and resetting back to zero conti...

Page 12: ...This Page Intentionally Blank 12 YASKAWA TOEP YAIP1W 01F YASKAWA AC Drive iQpump1000 User Manual...

Page 13: ...Bolts 38 HOA Keypad Remote Usage 40 Exterior and Mounting Dimensions 43 2 2 Flange Type Enclosure NEMA 12 Backside Dimensions Heat Loss 53 Flange Type Models 2A0004 to 2A0012 4A0002 to 4A0005 and 5A00...

Page 14: ...30 4A1200 97 Single Phase Connections 97 12 Phase Rectification 97 3 3 Terminal Block Configuration 99 3 4 Terminal Cover 101 Models 2A0004 to 2A0081 4A0002 to 4A0044 5A0003 to 5A0032 IP20 NEMA 1 UL T...

Page 15: ...lication Preset 160 Well Draw Down Control Application Preset 162 Low City or Low Suction Inlet Pressure 165 Water Level Suction Pressure Control 167 Delta Data Entry 168 Current Limit 169 Vertical Tu...

Page 16: ...DIC INSPECTION MAINTENANCE 301 6 1 Inspection 302 Recommended Periodic Inspection 302 6 2 Periodic Maintenance 304 Replacement Parts 304 6 3 Drive Replacement 306 Replacing the Drive 306 7 PERIPHERAL...

Page 17: ...urve Characteristics 359 C3 Slip Compensation 360 C4 Torque Compensation 360 C6 Carrier Frequency 361 B 5 d References 362 d1 Frequency Reference 362 d2 Frequency Upper Lower Limits 363 d3 Jump Freque...

Page 18: ...9 P5 Pump HAND Mode 412 P6 Flow Meter Setup 413 P7 Anti Jam 416 P8 De Scale De Ragging 417 P9 Network Options 418 B 13 Q PID Controller Parameters 422 Q1 Preset Setpoint 422 Q2 Geothermal Mode Setup 4...

Page 19: ...463 Reading Drive MEMOBUS Modbus Register Contents 463 Loopback Test 463 Writing to Multiple Registers 464 C 9 MEMOBUS Modbus Data Table 465 Command Data 465 Monitor Data 467 Broadcast Messages 479 Fa...

Page 20: ...Table of Contents This Page Intentionally Blank 20 YASKAWA TOEP YAIP1W 01F YASKAWA AC Drive iQpump1000 User Manual...

Page 21: ...his product that if not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for the consequences of ignoring these instructions i 1 PREFACE 22 i 2 GENERAL SAFE...

Page 22: ...nuals are available for iQpump1000 drives F2 F1 ESC M M AUTO OFF ENTER RESET ALM DIGITAL OPERATOR JVOP 183 HAND iQpump1000 AC Drive Installation Start up Guide TOEPYAIP1W02 Read this guide first This...

Page 23: ...s a trademark of Beckhoff Automation GmbH Germany EtherNet IP is a trademark of Open DeviceNet Vendor Association Inc ODVA LonWorks is a trademark of Echelon Corporation MECHATROLINK I MECHATROLINK II...

Page 24: ...ffice WARNING Read and understand this manual before installing operating or servicing this drive The drive must be installed according to this manual and local codes The following conventions are use...

Page 25: ...lation maintenance inspection and service must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Do not remove covers or touch circuit boards...

Page 26: ...the equipment Do not connect or operate any equipment with visible damage or missing parts If a fuse is blown or a Ground Fault Circuit Interrupter GFCI is tripped check the wiring and the selection o...

Page 27: ...Mechanical Installation section for more information on installation Failure to comply may damage the drive due to improper cooling n Settings Upper Limits NOTICE The drive is capable of running the...

Page 28: ...ng wiring distances High Speed Operation NOTICE Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed Contact the motor or machine...

Page 29: ...ly n Notes on Power Transmission Machinery Installing an AC drive in machinery that was previously connected directly to the power supply will allow the machine to operate at variable speeds Continuou...

Page 30: ...gned or manufactured for use in devices or systems that may directly affect or threaten human lives or health Customers who intend to use the product described in this manual for devices or systems re...

Page 31: ...xplains how to inspect the drive upon receipt and gives an overview of the different enclosure types and components 1 1 MODEL NUMBER AND NAMEPLATE CHECK 32 1 YASKAWA TOEP YAIP1W 01F YASKAWA AC Drive i...

Page 32: ...tion on the nameplate If you have received the wrong model or the drive does not function properly contact your supplier u Nameplate B C A IND CONT EQ 7J48 B H G F E D A Normal Duty Amps B Software ve...

Page 33: ...mounting drive with backside heatsink external to enclosure with NEMA 12 integrity 3 Please contact Yaskawa for details regarding Environmental Specifications n Three Phase 200 V Class Drive Model Ma...

Page 34: ...0 350 414 4A0515 250 400 450 515 4A0675 355 500 550 675 4A0930 500 750 930 4A1200 630 1000 1200 n Three Phase 600 V Class Drive Model Max Motor Capacity kW HP Rated Output Current A 5A0003 1 5 2 2 7 5...

Page 35: ...chapter explains how to properly mount and install the drive 2 1 MECHANICAL INSTALLATION 36 2 2 FLANGE TYPE ENCLOSURE NEMA 12 BACKSIDE DIMENSIONS HEAT LOSS 53 2 YASKAWA TOEP YAIP1W 01F YASKAWA AC Dri...

Page 36: ...o 20 Hz at 9 8 m s2 32 15 ft s2 1 20 to 55 Hz at 5 9 m s2 19 36 ft s2 Models 2A0004 to 2A0211 4A0002 to 4A0165 and 5A0003 to 5A0099 or 2 0 m s2 6 56 ft s2 Models 2A0250 to 2A0415 4A0208 to 4A1200 and...

Page 37: ...dvantage of Side by Side installation When installing multiple drives into the same enclosure panel mount the drives according to Figure 2 2 and set L8 35 Installation Method Selection to 1 Side by Si...

Page 38: ...ift the drive during installation to an enclosure panel Do not use vertical suspension to transport the drive Use screws to securely affix the drive front cover terminal blocks and other drive compone...

Page 39: ...f wire to ensure a 50 or wider suspension angle as illustrated in Figure 2 8 The maximum allowable load of the eye bolts cannot be guaranteed when the drive is suspended with the wires at angles less...

Page 40: ...such as panel doors using an extension cable and an installation support set depending on the installation type Note Refer to Peripheral Devices Options on page 309 for information on extension cable...

Page 41: ...drive start up as the cover will reduce ventilation and cause the drive to overheat External Face Mount 1 Cut an opening in the enclosure panel for the HOA keypad as shown in Figure 2 11 2 Position t...

Page 42: ...Internal Flush Mount Installation Note Use a gasket between the enclosure panel and the HOA keypad in environments with a significant amount of dust or other airborne debris 120 4 72 45 1 77 59 2 32 0...

Page 43: ...242A 1 50 Flange Type Enclosure NEMA 12 Backside 2A0004U 2A0006U 2A0008U 2A0010U 2A0012U 2A0018U 2A0021U 2A0030U 2A0040U 2A0056U 2A0069U 2A0081U 2A0110U 2A0138U 2A0169U 2A0211U 2A0250U 2A0312U 2A0360U...

Page 44: ...M5 3 8 8 2 2A0021F 140 5 51 300 11 81 164 6 46 122 4 80 260 10 24 248 9 76 6 0 24 40 1 57 1 5 0 06 55 2 17 5 0 20 M5 3 8 8 2 2A0030F 140 5 51 300 11 81 167 6 57 122 4 80 260 10 24 248 9 76 6 0 24 40 1...

Page 45: ...7 6 57 160 6 30 300 11 81 284 11 18 7 9 0 31 40 1 57 1 5 0 06 55 2 17 5 0 20 M5 5 8 12 6 4A0038F 180 7 09 340 13 39 187 7 36 160 6 30 300 11 81 284 11 18 7 9 0 31 40 1 57 1 5 0 06 75 2 95 5 0 20 M5 6...

Page 46: ...0 09 2 2 0 09 M6 27 59 5 5A0052F 279 10 98 515 20 28 258 10 16 220 8 66 7 9 0 31 450 17 72 435 17 13 7 7 0 30 65 2 56 100 3 94 2 2 0 09 2 2 0 09 M6 27 59 5 5A0062F 329 12 95 730 28 74 283 11 14 260 1...

Page 47: ...d5 d6 d7 D D1 D2 D3 W2 W2 Figure 9 Table 2 7 Conduit Bracket Dimensions for IP20 NEMA 1 UL Type 1 Drive Model Figure Dimensions mm in Diameter mm in W D W1 W2 W3 W4 D1 D2 D3 D4 d5 d6 d7 200 V Class 2A...

Page 48: ...7 5 4 51 2 0 41 1 6 51 2 0 61 2 4 36 1 4 2A0360A 9 191 7 5 130 5 1 104 4 1 30 1 2 28 1 1 71 2 8 157 6 2 71 2 8 51 2 0 51 2 0 61 2 4 43 1 7 400 V Class 4A0002F 1 43 1 7 38 1 5 38 1 5 41 1 6 71 2 8 79 3...

Page 49: ...84 3 3 53 2 1 36 1 4 23 0 9 43 1 7 5A0027F 28 1 1 79 3 1 64 2 5 51 2 0 86 3 4 56 2 2 36 1 4 23 0 9 43 1 7 5A0032F 28 1 1 79 3 1 64 2 5 51 2 0 86 3 4 56 2 2 36 1 4 23 0 9 43 1 7 5A0041F 3 89 3 5 99 3...

Page 50: ...167 6 2A0312A 1 450 17 72 705 27 76 330 12 99 325 12 80 10 0 39 680 26 77 12 0 49 130 5 12 3 0 13 3 0 13 M10 80 176 4 2A0360A 1 500 19 69 800 31 50 350 13 78 370 14 57 10 0 39 773 30 43 13 0 51 130 5...

Page 51: ...4 6 0 18 M12 545 1201 5 4A1200A 4 1250 49 21 1380 54 33 370 14 57 1110 43 70 6 0 24 330 13 00 440 17 32 1345 52 95 15 0 59 150 5 91 4 6 0 18 4 6 0 18 M12 555 1223 6 1 Customers may convert these mode...

Page 52: ...00 Open Type models not listed Table 2 11 IP20 NEMA 1 UL Type 1 Kit Selection IP00 Open Type Drive Model IP20 NEMA 1 UL Type 1 Kit Code Comments 2A0250A 100 054 503 Refer to IP20 NEMA 1 UL Type 1 Encl...

Page 53: ...11 10 12 257 0 11 81 300 0 5 46 138 8 0 76 19 3 VERTICAL MTG DIM VERTICAL MTG DIM 5 46 138 8 10 24 260 0 3 54 90 0 1 44 36 6 0 44 11 1 46 37 6 26 159 5 28 134 5 51 140 0 1 45 37 7 64 194 0 1 34 34 0 8...

Page 54: ...3 57 9 63 7 121 6 3 4 7 5 Drive Model Voltage Class Heat Loss W Wt kg lb ND Fc 2 kHz HD Fc 8 kHz Internal External Total Internal External Total 4A0002 400 47 9 19 8 67 7 44 7 15 9 60 6 3 4 7 5 4A0004...

Page 55: ...n 0 5 mm 2 EXPOSED HEATSINK RECOMMENDED CLEARANCE D 1 97 in 50 mm MINUS PANEL THICKNESS Figure 2 16 Models 2A0004 to 2A0012 4A0002 to 4A0005 and 5A0003 and 5A0004 2 2 Flange Type Enclosure NEMA 12 Bac...

Page 56: ...air temperature is 50 C 122 F 6 MOUNTING HOLES FOR 10 M5 SCREWS VERTICAL MTG DIM VERTICAL MTG DIM FRONT VIEW HORIZONTAL MTG DIM HORIZONTAL MTG DIM AIR AIR Unit in mm Figure 2 17 Models 2A0018 and 2A00...

Page 57: ...Hz HD Fc 8 kHz Internal External Total Internal External Total 4A0007 400 59 0 62 1 121 1 53 0 47 7 100 7 3 6 7 9 4A0009 60 4 65 8 126 2 55 3 53 1 108 4 3 7 8 1 4A0011 73 0 88 7 161 7 61 0 68 5 129 5...

Page 58: ...LERANCES 0 02 in 0 5 mm 2 EXPOSED HEATSINK RECOMMENDED CLEARANCE D 2 36 in MINUS PANEL THICKNESS Figure 2 18 Models 2A0018 and 2A0021 4A0007 to 4A0011 and 5A0006 and 5A0009 2 2 Flange Type Enclosure N...

Page 59: ...n mm 6 MOUNTING HOLES FOR 10 M5 SCREWS FRONT VIEW AIR VERTICAL MTG DIM VERTICAL MTG DIM HORIZONTAL MTG DIM HORIZONTAL MTG DIM 2 EXTERNAL COOLING FANS AIR Figure 2 19 Models 2A0030 and 2A0040 4A0018 an...

Page 60: ...ve Model Voltage Class Heat Loss W Wt kg lb ND Fc 2 kHz HD Fc 8 kHz Internal External Total Internal External Total 4A0018 400 108 0 177 3 285 3 85 7 135 4 221 1 4 1 9 0 4A0023 138 1 215 9 354 0 97 0...

Page 61: ...NCES 0 02 in 0 5 mm 2 EXPOSED HEATSINK RECOMMENDED CLEARANCE D 2 36 in 60 mm MINUS PANEL THICKNESS 5 46 138 8 12 6 320 0 10 35 263 0 5 46 138 8 Unit in mm Figure 2 20 Models 2A0030 and 2A0040 4A0018 a...

Page 62: ...mum surrounding air temperature is 50 C 122 F 7 09 180 0 6 85 174 9 21 234 0 2 04 52 1 55 39 3 3 54 90 6 27 159 2 6 21 157 8 7 91 201 5 51 140 0 FRONT VIEW HORIZONTAL MTG DIM HORIZONTAL MTG DIM VERTIC...

Page 63: ...ternal Heatsink Mounting CUTOUT NOTES D 1 97 in 50 mm MINUS PANEL THICKNESS 0 71 18 0 7 91 201 0 7 09 180 0 6 10 M5 0 47 12 0 5 51 140 0 10 0 254 0 0 85 21 5 6 21 157 8 14 17 360 0 6 27 159 2 11 3 287...

Page 64: ...36 187 0 2 5 AIR AIR 7 09 180 0 6 85 174 9 21 234 0 Unit in mm NOTE Maximum surrounding air temperature is 50 C 122 F HORIZONTAL MTG DIM HORIZONTAL MTG DIM VERTICAL MTG DIM VERTICAL MTG DIM 3 54 90 1...

Page 65: ...D Fc 2 kHz HD Fc 8 kHz Internal External Total Internal External Total 4A0038 400 181 6 339 6 521 2 140 8 262 6 403 4 6 0 13 2 Drive Model Voltage Class Heat Loss W Wt kg lb ND Fc 2 kHz HD Fc 8 kHz In...

Page 66: ...157 8 5 51 140 0 10 254 0 0 47 12 0 0 85 21 5 NOTES 1 CUTOUT TOLERANCES 0 021 in 0 5 mm 2 EXPOSED HEATSINK RECOMMENED CLEARANCE D 3 5 in 88 9 mm MINUS PANEL THICKNESS CUTOUT Figure 2 24 Models 2A0056...

Page 67: ...OR 1 4 in M6 SCREWS HORIZONTAL MOUNTING DIM HORIZONTAL MOUNTING DIM NOTE Maximum surrounding air temperature id 50 C 122 F AIR AIR Unit in mm 2 EXTERNAL COOLING FANS Figure 2 25 Models 2A0069 and 2A00...

Page 68: ...Model Voltage Class Heat Loss W Wt kg lb ND Fc 2 kHz HD Fc 8 kHz Internal External Total Internal External Total 4A0044 400 208 9 389 6 598 5 179 4 329 8 509 2 8 7 19 1 Drive Model Voltage Class Heat...

Page 69: ...m 2 EXPOSED HEATSINK RECOMMENDED CLEARANCE D 3 35 in 85 mm MINUS PANEL THICKNESS Unit in mm Figure 2 26 Models 2A0069 and 2A0081 4A0044 and 5A0027 and 5A0032 2 2 Flange Type Enclosure NEMA 12 Backside...

Page 70: ...lifting LIFTING AND EYEBOLT DETAILS 2 EXTERNAL COOLING FANS M8 THREAD 8 MOUNTING HOLES FOR 1 4 in M6 SCREWS AIR AIR 2 MOUNTING BRACKETS USED DURING TRANSPORT ONLY REMOVE BEFORE INSTALLING VERTICAL MOU...

Page 71: ...l Internal External Total 4A0058 400 6 Pulse 215 471 686 170 349 519 23 50 6 n Flange Type Panel Cutout Dimensions for External Heatsink Mounting CUTOUT NOTES 1 CUTOUT TOLERANCES 0 02 in 0 5 mm 2 EXPO...

Page 72: ...BEFORE INSTALLING NOTE Maximum surrounding air temperature is 50 C 122 F Unit in mm M8 THREAD 8 MOUNTING HOLES FOR 1 4 in M6 SCREWS FRONT VIEW VERTICAL MOUNTING DIM VERTICAL MOUNTING DIM VERTICAL MOU...

Page 73: ...s Heat Loss W Wt kg lb ND Fc 2 kHz HD Fc 8 kHz Internal External Total Internal External Total 5A0041 600 136 331 467 128 406 534 27 59 4 5A0052 166 428 594 161 527 688 27 59 4 n Flange Type Panel Cut...

Page 74: ...ING BRACKETS USED DURING TRANSPORT ONLY REMOVE BEFORE INSTALLING NOTE Maximum surrounding air temperature is 50 C 122 F Unit in mm FRONT VIEW AIR AIR VERTICAL MOUNTING DIM VERTICAL MOUNTING DIM VERTIC...

Page 75: ...3 1022 39 85 8 n Flange Type Panel Cutout Dimensions for External Heatsink Mounting CUTOUT Unit in mm NOTES 1 CUTOUT TOLERANCES 0 02 in 0 5 mm 2 EXPOSED HEATSINK DEPTH 3 MINIMUM RECOMMENDED PANEL THIC...

Page 76: ...ure is 50 C 122 F NOTE Spreader bar required to avoid damage during lifting 2 MOUNTING BRACKETS USED DURING TRANSPORT ONLY REMOVE BEFORE INSTALLING HORIZONTAL MOUNTING DIM HORIZONTAL MOUNTING DIM HORI...

Page 77: ...al External Total 4A0139 400 6 Pulse 534 1215 1749 416 908 1324 45 99 0 4A0165 668 1557 2225 580 1340 1920 46 101 2 1 Carrier frequency is set to 8 kHz in model 4A0139 and set to 5 kHz in model 4A0165...

Page 78: ...DEPTH 3 MINIMUM RECOMMENDED PANEL THICKNESS 12 GA D 4 21 in 107 mm MINUS PANEL THICKNESS Unit in mm 12 1 4 in M6 THREADED HOLES Figure 2 34 Models 2A0169 and 2A0211 4A0139 and 4A0165 and 5A0062 to 5A...

Page 79: ...r required to avoid damage during lifting LIFTING AND EYEBOLT DETAILS HORIZONTAL MOUNTING DIM NOTE Maximum surrounding air temperature is 50 C 122 F VERTICAL MOUNTING DIM VERTICAL MOUNTING DIM VERTICA...

Page 80: ...87 191 Drive Model Voltage Class Heat Loss W Wt kg lb ND Fc 2 kHz HD Fc 2 kHz Internal External Total Internal External Total 5A0125 600 537 1641 2178 422 1328 1750 87 191 5A0145 603 1860 2463 508 16...

Page 81: ...Spreader bar required to avoid damage during lifting M10 THREAD 2 MOUNTING BRACKETS USED DURING TRANSPORT ONLY REMOVE BEFORE INSTALLING VERTICAL MOUNTING DIM VERTICAL MOUNTING DIM VERTICAL MOUNTING DI...

Page 82: ...Fc 2 kHz HD Fc 1 Internal External Total Internal External Total 4A0250 400 6 Pulse 803 2379 3182 715 2360 3075 106 233 4A0296 905 2448 3353 787 2391 3178 112 246 4A0362 1130 3168 4298 985 3075 4060...

Page 83: ...INIMUM RECOMMENDED PANEL THICKNESS 10 GA D 4 99 in 127 mm MINUS PANEL THICKNESS CUTOUT 13 3 8 in M10 THREADED HOLES Figure 2 38 Models 2A0360 and 2A0415 4A0250 to 4A0362 and 5A0192 and 5A0242 2 2 Flan...

Page 84: ...NTING DIM M12 THREAD 2 MOUNTING BRACKETS USED DURING TRANSPORT ONLY REMOVE BEFORE INSTALLING NOTE Spreader bar required to avoid damage during lifting NOTE Maximum surrounding air temperature is 50 C...

Page 85: ...Panel Cutout Dimensions for External Heatsink Mounting CUTOUT Unit in mm NOTES 1 CUTOUT TOLERANCES 0 02 in 0 5 mm 2 EXPOSED HEATSINK DEPTH 3 MINIMUM RECOMMENDED PANEL THICKNESS 10 GA D 5 19 in 132 mm...

Page 86: ...OUNTING DIM 2 MOUNTING BRACKETS USED DURING TRANSPORT ONLY REMOVE BEFORE INSTALLING AIR AIR FRONT VIEW Figure 2 41 Models 4A0515 and 4A0675 n Flange Type Heat Loss Data Table 2 25 Models 4A0515 and 4A...

Page 87: ...ATSINK DEPTH 3 MINIMUM RECOMMENDED PANEL THICKNESS 10 GA D 7 71 in 196 mm MINUS PANEL THICKNESS 20 3 8 in M10 THREADED HOLES Unit in mm Figure 2 42 Models 4A0515 and 4A0675 2 2 Flange Type Enclosure N...

Page 88: ...W VERTICAL MOUNTING DIM 2 MOUNTING BRACKETS USED DURING TRANSPORT ONLY REMOVE BEFORE INSTALLING Figure 2 43 Models 4A0930 and 4A1200 n Flange Type Heat Loss Data Table 2 26 Models 4A0930 and 4A1200 Dr...

Page 89: ...K DEPTH 2 MINIMUM RECOMMENDED PANEL THICKNESS 10 GA D 5 75 in 146 mm MINUS PANEL THICKNESS Unit in mm in Figure 2 44 Models 4A0930 and 4A1200 2 2 Flange Type Enclosure NEMA 12 Backside Dimensions Heat...

Page 90: ...2 2 Flange Type Enclosure NEMA 12 Backside Dimensions Heat Loss This Page Intentionally Blank 90 YASKAWA TOEP YAIP1W 01F YASKAWA AC Drive iQpump1000 User Manual...

Page 91: ...GRAM 92 3 2 MAIN CIRCUIT CONNECTION DIAGRAM 95 3 3 TERMINAL BLOCK CONFIGURATION 99 3 4 TERMINAL COVER 101 3 5 HOA KEYPAD AND FRONT COVER 103 3 6 TOP PROTECTIVE COVER 106 3 7 MAIN CIRCUIT WIRING 107 3...

Page 92: ...ts capable of delivering not more than 100 000 RMS symmetrical amperes 240 Vac maximum 200 V class 480 Vac maximum 400 V class 600 Vac maximum 600 V class NOTICE When the input voltage is 440 V or hig...

Page 93: ...4 to 20 mA Main Circuit Control Circuit shielded line twisted pair shielded line main circuit terminal control circuit terminal R L1 S L2 T L3 R S T Main Switch Fuse M3 M4 Multi function relay output...

Page 94: ...ion to enable the termination resistor in the last drive in a MEMOBUS Modbus network 10 H2 02 Default F Through Mode in drive software versions PRG 8551 and earlier 11 Use jumper S5 to select between...

Page 95: ...sult in abnormal operation of drive and nearby equipment u Three Phase 200 V Class Models 2A0004 to 2A0081 Three Phase 400 V Class Models 4A0002 to 4A0044 Three Phase 600 V Class Models 5A0003 to 5A00...

Page 96: ...e 3 4 Connecting Main Circuit Terminals u Three Phase 200 V Class Models 2A0250 to 2A0415 Three Phase 400 V Class Models 4A0165 to 4A0675 Three Phase 600 V Class Models 5A0125 to 5A0242 1 R L1 S L2 T...

Page 97: ...tification Operation with 12 phase rectification requires the user to separately prepare a 3 winding transformer for the power supply Contact Yaskawa or your nearest sales representative for transform...

Page 98: ...R1 L11 Jumper R L1 S L2 T L3 T1 L31 S1 L21 Figure 3 7 Removing the Jumper 3 2 Main Circuit Connection Diagram 98 YASKAWA TOEP YAIP1W 01F YASKAWA AC Drive iQpump1000 User Manual...

Page 99: ...4 0005 0007 0009 0011 5A0003 0004 0006 0009 2A0030 0040 4A0018 0023 5A0011 Figure 3 8 Main Circuit Terminal Block Configuration B1 B2 R L1 S L2 T L3 1 2 U T1 V T2 W T3 B1 B2 1 2 R L1 S L2 T L3 U T1 V...

Page 100: ...R L1 S L2 T L3 U T1 V T2 W T3 4A0414 Figure 3 10 Main Circuit Terminal Block Configuration continued 1 Terminal block design differs slightly for models 2A0250 to 2A0415 4A0208 to 4A0362 and 5A0125 t...

Page 101: ...to remove the terminal cover Figure 3 13 Removing the Terminal Cover on an IP20 NEMA 1 UL Type 1 Enclosure Drive n Reattaching the Terminal Cover Power lines and signal wiring should pass through the...

Page 102: ...en Type Enclosure Drive 2 Pull forward on the terminal cover to free it from the drive Figure 3 16 Removing the Terminal Cover on an IP00 Open Type Enclosure Drive n Reattaching the Terminal Cover Aft...

Page 103: ...ft side of the opening Next press gently on the right side of the keypad until it clicks into place Figure 3 19 Reattaching the HOA Keypad u Removing Reattaching the Front Cover n Removing the Front C...

Page 104: ...0415 and 4A0058 to 4A1200 4 Unhook the left side of the front cover then swing the left side towards you as shown in Figure 3 22 until the cover comes off Figure 3 22 Remove the Front Cover 2A0010 to...

Page 105: ...he front cover while guiding it back into the drive Make sure it clicks firmly into place Models 2A0110 to 2A0415 and 4A0058 to 4A1200 1 Slide the front cover so the hooks on the top connect to the dr...

Page 106: ...re as shown in the figure below to free the cover from the drive Note Removing the top protective cover or the bottom conduit bracket from an IP20 NEMA 1 UL Type 1 enclosure drive voids the NEMA 1 UL...

Page 107: ...time delay Class J T or CC fuses sized at 300 of the drive input rating or Time delay Class J T or CC fuses sized at 175 of the drive input rating or MCCB sized at 200 maximum of the drive input ratin...

Page 108: ...he cause Contact Yaskawa before restarting the drive or the peripheral devices if the cause cannot be identified Install a fuse on the input side to protect drive wiring and prevent other secondary da...

Page 109: ...r Insulation barriers are packaged with drive models 4A0414 through 4A1200 to provide added protection between terminals Yaskawa recommends using the provided insulation barriers to ensure proper wiri...

Page 110: ...NOTICE Do not connect a braking resistor to terminals 1 or Failure to comply may cause damage to the drive circuitry Refer to UL Standards Compliance on page 496 for information on UL compliance Yask...

Page 111: ...6 M5 2 7 to 3 0 23 9 to 26 6 6 6 to 4 M6 5 4 to 6 0 47 8 to 53 1 2A0081 R L1 S L2 T L3 2 3 to 2 M8 9 9 to 11 0 87 6 to 97 4 U T1 V T2 W T3 2 3 to 2 1 2 3 to 2 B1 B2 6 M5 2 7 to 3 0 23 9 to 26 6 6 6 t...

Page 112: ...wire gauge in accordance with IEC EN 61800 5 1 2 Install a GFCI or use 10 mm2 AWG 8 copper wire when using this wire gauge in accordance with IEC EN 61800 5 1 Note When connecting peripheral devices o...

Page 113: ...4 U T1 V T2 W T3 8 8 to 6 1 2 6 B1 B2 10 to 8 2 7 to 3 0 23 9 to 26 6 6 10 to 6 M6 5 4 to 6 0 47 8 to 53 1 4A0044 R L1 S L2 T L3 6 6 to 4 M6 5 4 to 6 0 47 8 to 53 1 U T1 V T2 W T3 6 6 to 4 1 2 6 to 4...

Page 114: ...600 M12 32 to 40 283 to 354 U T1 V T2 W T3 500 2 0 to 600 1 3 0 to 600 3 1 to 325 M10 18 to 23 159 to 204 2 2 to 350 M12 32 to 40 283 to 354 4A0362 R L1 S L2 T L3 4 0 2P 3 0 to 600 M12 32 to 40 283 to...

Page 115: ...wa or your nearest sales representative n Three Phase 600 V Class Table 3 5 Wire Gauge and Torque Specifications Three Phase 600 V Class Drive Model Terminal Recomm Gauge mm2 AWG kcmil Wire Range mm2...

Page 116: ...L1 S L2 T L3 16 6 16 to 25 6 to 4 M6 5 4 to 6 0 47 8 to 53 1 U T1 V T2 W T3 16 6 16 to 25 6 to 4 1 2 16 to 25 6 to 4 B1 B2 6 0 to 10 10 to 8 M5 2 7 to 3 0 23 9 to 26 6 16 6 10 to 16 10 to 6 M6 5 4 to...

Page 117: ...T2 W T3 95 3 0 95 to 150 2 0 to 300 1 70 to 95 3 0 to 4 0 3 70 to 95 1 0 to 2 0 35 3 35 to 150 3 to 300 5A0192 R L1 S L2 T L3 185 300 95 to 300 2 0 to 600 M12 32 to 40 283 to 354 U T1 V T2 W T3 150 25...

Page 118: ...s Greater than 100 m Carrier Frequency 15 kHz or less 5 kHz or less 2 kHz or less Note When setting carrier frequency for drives running multiple motors calculate cable length as the total wiring dist...

Page 119: ...1 2 U T1 V T2 W T3 B1 B2 A B A Braking circuit protective cover B DC bus protective cover Figure 3 28 Protecting Cover to Prevent Miswiring Model 5A0011 n Main Circuit Connection Diagram Refer to Main...

Page 120: ...1 S6 Multi function input 6 HAND mode S7 Multi function input 7 HAND mode 2 S8 Multi function input 8 Through mode SC Multi function input common Multi function input common SP Digital input power sup...

Page 121: ...alog monitor output 2 Output current AC Monitor common 0 V 1 Refrain from assigning functions to digital relay outputs that involve frequent switching as doing so may shorten relay performance life Sw...

Page 122: ...and more reliable wiring use crimp ferrules on the wire ends Refer to Table 3 11 for ferrule terminal types and sizes Table 3 10 Wire Gauges Terminal Screw Size Tightening Torque N m lb in Bare Wire...

Page 123: ...er supply when connecting to the control terminals Improper application of peripheral devices could result in drive performance degradation due to improper power supply Refer to NEC Article 725 Class...

Page 124: ...ted pair wires preparing wire ends as shown in Figure 3 33 and connect the shield to the ground terminal of the drive A E B C D A Drive side B Insulation C Control device side D Shield sheath insulate...

Page 125: ...ot short terminals SP and SN Failure to comply will damage the drive Table 3 12 Digital Input Sink Source External Power Supply Selection Mode Drive Internal Power Supply Terminals SN and SP External...

Page 126: ...osition Voltage input 10 to 10 V or 0 to 10 V I bottom position Current input 4 to 20 mA or 0 to 20 mA Table 3 14 Voltage Current Selection Parameter Details No Parameter Name Description Setting Rang...

Page 127: ...cer Example of new application where internal power supply is used Shield 24V Power Supply Transducer Signal 0 10 Vdc typical Example Customer supplied pressure transducer feedback device Supply Commo...

Page 128: ...ing Analog Input A2 A2 used for water level or suction pressure transducer Set jumper S1 to the I position for the last iQpump drive on the network All other iQpump drives should have S1 set to the V...

Page 129: ...t for both terminals Table 3 15 Jumper S5 Settings Terminal Voltage Output Current Output Terminal AM AM FM V I AM FM V I Terminal FM AM FM V I AM FM V I Table 3 16 Parameter H4 07 and H4 08 Details N...

Page 130: ...C Yaskawa DriveWizard iQpump software can be used to monitor drive performance and manage parameter settings A complementary version of the DriveWizard iQpump software is available for download on our...

Page 131: ...1 DRIVE START UP PREPARATION 132 4 2 POWERING UP THE DRIVE 134 4 3 APPLICATION SELECTION 138 4 4 USING THE HOA KEYPAD 139 4 5 PUMP APPLICATION PRESETS 146 4 6 IQPUMP PRESETS AND FUNCTIONS 150 4 7 BAS...

Page 132: ...ertical surface with adequate space for air circulation Refer to Correct Installation Spacing on page 37 for proper spacing 6 Verify that the proper branch circuit protection is installed in front of...

Page 133: ...nt sum is less than or equal to drive output amp rating Please note that if multiple motors are being operated from one drive each motor must have its own overload and short circuit protection 22 Wire...

Page 134: ...HOA keypad will display the time and date setup screen for 30 seconds If a button is not pressed during this time the display will clear and a Clock Not Set alarm will flash Pressing the F2 Data key...

Page 135: ...g the Real time clock is required at power up of a new HOA operator or after digital operator battery replacement Table 4 1 illustrates how to set the Real Time Clock at initial power up of a new driv...

Page 136: ...lashes PRMSET PRG ALM Set time o4 17 0 0 0 FWD ALM HOME DATA 6 Press the up arrow key so that the display changes to 1 PRMSET PRG ALM Set time o4 17 1 0 Set 0 FWD ALM HOME DATA 7 Press the ENTER key a...

Page 137: ...tment Mode the user can adjust the Real Time Clock Setting 2 Reset The Real Time Clock data is cleared A Clock Not Set alarm will occur until o4 17 is set to 1 and the Real Time Clock is set 4 2 Power...

Page 138: ...the default setting Failure to comply may result in death or serious injury No Parameter Name Settings Default A1 03 Initialize Parameters 0 No initialization default 1110 User initialize parameter va...

Page 139: ...Run command input source depends on b1 02 Frequency reference input source depends on b1 01 5 Up Arrow Key Scrolls up to display the next item selects parameter numbers and increments setting values 6...

Page 140: ...OBUS Modbus Communication Inputs of the drive OP Displayed when the frequency reference is assigned to option card connected to the drive AI Displayed when the function reference is assigned to an ana...

Page 141: ...s Table 4 5 AUTO LED and HAND LED Indications AUTO LED HAND LED State AUTO Off HAND Off OFF mode AUTO Off HAND On solid HAND mode Also during DC injection braking AUTO Off HAND Long blink 50 duty HAND...

Page 142: ...tus OFF ON Blink OFF Blink OFF Output Frequency RUN Command Frequency AUTO LED HAND Mode Selection AUTO Mode Selection OFF AUTO Operation Mode OFF HAND LED OFF 0 Hz 6 Hz ON Short blink Figure 4 5 LEDs...

Page 143: ...2 0 00Hz U1 91 0 0PSI DRV Monitor JOG Rdy LSEQ LREF Home FWD MONITR U1 02 0 00Hz U1 02 0 00Hz U1 91 0 0PSI DRV Output Freq Rdy LSEQ LREF Home FWD JOG Home F1 MODE U1 99 0 0sec U1 02 0 00Hz U1 91 0 0PS...

Page 144: ...to select the C parameter group PRMSET Basic Setup Accel Time 1 PRG FWD C1 01 20 0 sec FWD Home DATA 5 Press two times PRMSET Accel Decel Accel Time 1 PRG FWD C1 01 20 0sec PRMSET C1 01 20 0sec 0 0 6...

Page 145: ...essary to return to the initial display MODE U5 99 0 0PSI U1 02 0 00Hz U1 91 0 0PSI DRV Auto Setpoint Rdy MONITOR LSEQ LREF 4 4 Using the HOA Keypad YASKAWA TOEP YAIP1W 01F YASKAWA AC Drive iQpump1000...

Page 146: ...e A1 02 0 b1 01 5 A1 02 0 A1 02 0 b5 09 1 b5 01 0 b1 03 1 b1 02 1 b5 39 2 H3 10 21 b5 03 5 b1 03 0 P1 02 6 o1 08 180 C1 01 15 0 s b5 03 5 0 s P2 01 2 C1 02 15 0 s C1 01 20 0 s P2 23 0 00 E1 04 65 0 Hz...

Page 147: ...02 20 0 s H1 06 4 o1 06 0 E1 04 65 0 Hz H1 07 F P1 05 0 s L2 01 0 H2 01 0 d1 01 40 00 Hz L5 01 0 H2 02 A L5 04 300 0 s H3 10 2 P1 03 200 0 PSI 1 L5 01 0 P1 11 2 210 0 PSI L5 04 180 0 s P1 40 60 0 Hz o...

Page 148: ...P5 04 P2 02 Q2 04 Q1 01 Q1 01 P1 09 Q1 01 L5 04 P4 10 Q2 05 P1 04 P1 06 L5 40 P1 06 P1 06 P5 04 Q2 06 P1 06 P1 08 P1 11 P1 08 Q2 07 P1 08 P1 09 P1 12 P1 09 Q2 08 P1 09 P1 11 L5 41 P1 11 Q2 09 P1 11 P...

Page 149: ...rameters Displayed Depending on A1 08 Setting The following table shows which parameters are shown on the Pump Quick Setting menu depending on the A1 08 selection A1 08 3005 A1 06 5 General Ext HOA A1...

Page 150: ...ed water depth level in parameter Q1 01 PI setpoint This is desired water depth that the drive will regulate the pump speed around To quickly access this parameter press the HOME key and then the ENTE...

Page 151: ...0 0 PSI Min 0 0 Max 6000 0 P1 06 Minimum Pump Speed Default 40 0 Hz Min 0 0 Max E1 04 P1 04 Start Draw Down Level Default 0 0 Min 999 9 Max 999 9 P2 02 Sleep Level Default 0 0 Hz Min 0 0 Max 6000 0 P4...

Page 152: ...oint Q5 03 level As the suction pressure decreases and approaches the suction pressure setpoint level Q5 03 the iQpump Controller will slow down causing the outlet pressure and flow to decrease When t...

Page 153: ...low for basic suction pressure control setup 1 Enable suction control by setting parameter Q5 01 to 1 Suction Control 2 Set suction transducer scaling Q5 02 in psi scaling for analog input A1 20 mA sc...

Page 154: ...he drive a run command in parameter b1 02 The default setting is to use the AUTO key on the HOA keypad 3 Set the motor rated current in parameter E2 01 This information can be found on the motor namep...

Page 155: ...of Q2 09 If Q2 09 is set to 2 fault the drive will only fault when running in AUTO Mode It will only display the alarm if not running or if it is running in HAND Mode 9 Set the Geothermal Sleep charac...

Page 156: ...lt 2 Min 2 Max 48 P1 03 Feedback Device Scaling Default 145 0 PSI Min 0 1 Max 6000 0 P1 04 Start Draw Down Level Default 0 0 Min 999 9 Max 999 9 P1 06 Minimum Pump Speed Default 40 0 Hz Min 0 0 Max E1...

Page 157: ...ermal Set Error Cause Possible Solutions P1 01 parameter selection is not compatible with Geothermal Mode b1 01 5 Confirm b1 01 and P1 01 parameter settings HOA Keypad Display Fault Name TLGI Geotherm...

Page 158: ...4 9 Geothermal Sleep Low Temperature Operation G eo the rm al Slee p H igh Tem pe rature Ope ration Outpu t Frequen cy Auto R un C omm an d Geo the rm al Tem p H 3 0 x 21 U1 80 Q 2 10 Geo thrm Slp D...

Page 159: ...the rm al Enab led b 1 01 5 Geo the rm al Sleep Enab led Q2 11 0 0 Q2 03 M in Geo the rm Spee d Q 2 12 Geo thrm W ake D ly Q2 04 M ax Geo the rm Spee d Q2 06 Lo w Tem p M in W ake Le vel Q2 06 Q2 11 Q...

Page 160: ...on the motor nameplate or specification sheet 7 Set the number of motor poles in parameter E2 04 2 pole motors have a rated RPM of slightly less than 3600 RPM 4 pole motors have a rated RPM of slight...

Page 161: ...tart Attempts Default 5 Min 0 Max 10 L5 04 Fault Reset Interval Time Default 20 0 s Min 10 0 Max 3600 0 P1 06 Minimum Pump Speed Default 40 0 Hz Min 0 0 Max E1 04 P5 02 HAND Reference Default 40 0 Hz...

Page 162: ...back If the range is too large accuracy will be compromised Proper Depth Transducer Characteristics Sealed element and electrical connections Barometric compensation Specified cable length calibrated...

Page 163: ...be used while the drive is in Level Control Mode 13 Set Low Level Detection Value in Parameter Q4 09 and program the drive response in Q4 11 This is the level in feet at which you do not want the pump...

Page 164: ...nimum 0 Maximum 3600 Q4 08 Level Control Minimum Speed Default 0 00 Hz Minimum 0 00 Maximum 400 00 Q4 09 Low Level Detection Level Default 0 0 ft Minimum 0 0 Maximum 1200 0 Q4 10 Low Level Detection T...

Page 165: ...nd I O parameters 2 Set one digital input for the low suction inlet pressure switch H1 oo 73 Wire the switch to this terminal 3 Configure the terminal for a normally open closed switch type using para...

Page 166: ...re is present by means of a separate measuring device HOA Keypad Display Minor Fault Name Low Water in Tank Low Water in Tank Cause Possible Solution The water level in the tank is too low Check press...

Page 167: ...on will affect the output speed only when setting Q5 01 0 to enable Suction Pressure Control will and setting Q5 20 to 1 to enable Suction Pressure Speed Control In all other cases only Sleep at Minim...

Page 168: ...0 0 to 999 9 Sub frm SetPt P1 11 High Feedback Level 0 0 to 999 9 0 0 to 999 9 0 0 to 999 9 Add to SetPt The following conditions will change the setpoint in order of priority when the drive is a non...

Page 169: ...he application such as PI control loop sleep motor and I O parameters 2 Turn on the current limit function by setting Q3 01 to 1 enabled The default setting is 0 disabled 3 Set the desired current lim...

Page 170: ...et 4 Set the feedback device scaling in parameter P1 03 Check the sensor nameplate or specification sheet For example if the device outputs 20 mA at 100 0 PSI of pressure then set P1 03 to 100 0 PSI T...

Page 171: ...ical wear A setting of zero in P1 04 will disable the sleep function default setting 13 Press the AUTO key to start the drive with PI control pressure control Press the OFF key to stop the drive 14 Th...

Page 172: ...Level Default 40 0 Hz Min 0 0 Max 400 0 P5 02 HAND Reference Default 40 0 Hz Min 0 Max E1 04 P5 04 HAND Key Function Selection Default 1 Range 0 1 Q1 01 PID Controller Setpoint 1 Default 0 0 Min 0 0 M...

Page 173: ...ameter P2 02 This is the frequency that the drive will run at during pre charge Set this value to reasonable speed that is above the minimum pump speed P1 06 and close to the average running frequency...

Page 174: ...e Level Default 0 0 A Minimum 0 0 Maximum 1000 0 P4 06 Pre Charge Frequency 2 Default 0 0 Hz Minimum 0 0 Maximum E1 04 P4 07 Pre Charge Time 2 Default 0 0 min Minimum 0 0 Maximum 3600 0 P4 08 Pre Char...

Page 175: ...mplete via Timer Run Comm an d Pre C ha rge Complete via PID Feedba ck Normal Acting PID Pre cha rge Active Message Digital Ou tpu t H2 0x A4 Ou tpu t Frequen cy P4 03 Pre cha rge Time P4 02 Pre cha r...

Page 176: ...is active during Setpoint Boost The default setting for P3 10 is 0 0 PSI and P3 11 is 5 0 sec While the setpoint is being controlled by the Setpoint Boost after De stage function the drive will displa...

Page 177: ...during the P3 07 time the de stage will be allowed to happen and normal PI operation will immediately resume 5 If either P3 06 or P3 07 is set to zero this feature will not operate While the output fr...

Page 178: ...p plus Five Lag Pumps 1 Install and wire the DO A3 as indicated in the option installation manual 2 Set all other parameters required for the application such as PI control loop sleep motor and I O pa...

Page 179: ...minals R to S terminals on each individual drive according to Figure 4 18 R S R S Drive X Figure 4 18 Drive Terminal Jumpers 2 Use shielded communication cable for steps 3 and 4 to connect the drives...

Page 180: ...8 Network Connectivity Information Network State Top Line on Home Screen o1 12 1 U9 02 Network Activity Drive is the Master and is communicating with another drive Pump Off Network M CONNECTED MONITO...

Page 181: ...queue U9 04 0 for pumps that are not running U9 04 1 on the first pump that came on and is still running U9 04 2 on the second pump that came on and is still running U9 04 the number of pumps running...

Page 182: ...RDY Home U1 02 U1 80 44 82Hz 83 6 F U1 01 48 00HZ n PI Feedback via Network The Network PI Feedback comes from a drive on the network with a valid analog PI feedback source and can be used as the prim...

Page 183: ...h P9 27 Network Recovery Default 0 Range 0 to 3 U9 02 Network Activity No signal output available U9 04 Running Queue Number No signal output available 4 6 iQpump Presets and Functions YASKAWA TOEP YA...

Page 184: ...back Source 0 Analog P9 02 0 P9 02 0 Lag Fixed Speed P9 06 54 0 Hz P9 06 54 0 Hz Setpoint U5 99 100 PSI U5 99 100 PSI Start Level P1 04 80 PSI P1 04 80 PSI 1 All other multiplexing and alternation par...

Page 185: ...mp system with the following requirements One small pump the Jockey pump will run the system during off peak times Two larger pumps will run the system when the demand is higher The Jockey pump should...

Page 186: ...read from a working one and notify the customer of the failure by the alarm display Setpoint is 90 PSI feedback scale is 145 PSI start level is 75 PSI Drive A 25 HP R S S R A2 AC V A1 SN S1 Drive B 25...

Page 187: ...running booster pump 1 booster pump 2 is stages on since booster 1 ran during the last cycle This method ensures that during normal operation both booster pumps will operate evenly as lead or lag pum...

Page 188: ...deceleration rates when it expires Note Parameter functionality stated below only applies when P1 01 3 MEMOBUS Network n Related Parameters No Name Description Values P9 05 Lag Drive Mode Determines t...

Page 189: ...uency Output Frequency Output Frequency Output Frequency Output Frequency Add Freq Level P9 09 Add Freq Level P9 09 Add Freq Level P9 09 Add Freq Level P9 09 Add Freq Level P9 09 Add Freq Level P9 09...

Page 190: ...ncy Output Frequency Output Frequency Output Frequency Add Freq Level P9 09 Add Freq Level P9 09 Add Freq Level P9 09 Add Freq Level P9 09 Add Freq Level P9 09 Add Freq Level P9 09 Remove Freq Level P...

Page 191: ...ly be written to the drive on which the parameter was changed Refer to Non System Wide Parameters on page 192 for a list of non system wide parameters that cannot be pushed to other drives on the MEMO...

Page 192: ...for 15 s or until a key is pressed if any node fails to update The display then returns to the parameter selection screen n Non System Wide Parameters Parameters in Table 4 16 cannot be pushed to othe...

Page 193: ...twork Recovery Mode n Related Parameters No Parameter Name Setting Values P9 98 Network Parameter Push Selection Default 0 Range 0 1 4 6 iQpump Presets and Functions YASKAWA TOEP YAIP1W 01F YASKAWA AC...

Page 194: ...Time P8 04 time It will then decelerate using the De scale Deceleration Time P8 07 and accelerate using P8 06 in the reverse direction It will stay running at the P8 03 speed for the time set in the...

Page 195: ...2 0 s Range 0 0 to 600 0 P8 08 De scale Pump Run Time Default 168 0 H Range 0 1 to 2000 0 H2 Multi Function Digital Output Settings H2 oo Function Description A6 De scale Active Closed De scale is ru...

Page 196: ...baseblock time If the drive is operating in Hand Mode when the alternation timer reaches the time set in P4 16 the will continue to operate on Motor 1 until the drive would normally go to zero speed...

Page 197: ...nge 0 1 P4 16 Two Motor Alternation Time Default 24 0 H Range 0 1 to 100 0 H U1 82 Two Motor Time to Alternate Full scale N A H2 Multi Function Digital Output Settings H2 oo Function Description 43 2...

Page 198: ...d Volume Monitors Monitors U1 84 to U1 87 represent the Total Accumulated Volume as shown below Accumulated Volume U1 84 U1 85 U1 86 U1 87 gallons or acre feet Monitor U1 88 provides the same informat...

Page 199: ...normally Displaying in gallons and value is greater than 99 999 Displays double dashes for 1 5 s then displays the full value Full value display with units and commas 4 6 iQpump Presets and Functions...

Page 200: ...lue display with commas but no unit in line Full value display for Acre Feet units Full value display with no units and no commas 4 6 iQpump Presets and Functions 200 YASKAWA TOEP YAIP1W 01F YASKAWA A...

Page 201: ...ti Function Digital Output Settings No Parameter Name Setting Values P6 01 Flow Meter Scaling Default 0 0 GPM Range 0 0 to 6000 0 GPM P6 02 Turbine Input Scaling Coarse Default 0 ppG Range 0 to 6000 p...

Page 202: ...tion Level Millions Default 0 Range 0 to 65535 P6 37 Delta Starting Accumulation Level Thousands Default 0 Range 0 to 999 P6 38 Delta Starting Accumulation Level Ones Default 0 Range 0 to 999 P6 39 De...

Page 203: ...losing the terminal again will reset the off delay timer The on delay and off delay timers also affect monitor U1 10 Input Terminal Status The corresponding bits are set when the function is active af...

Page 204: ...ack Level and set parameter Q6 02 to the full scale pressure of the transducer with units and decimal place set by Q6 21 and Q6 22 This level is displayed on the U1 96 monitor Wire break is detected f...

Page 205: ...int Q6 03 for longer than the time set in Q6 07 and the standard pressure sleep function set in P1 04 and P1 05 calls for a wake up The drive goes to sleep without performing a sleep boost when the PI...

Page 206: ...ve attempts to auto restart after the PI Aux Level Control Auto Restart Time Q6 15 expires if the drive faults out on a HIAUX Hi PI Aux Lvl Fault parameter Q6 14 3 and L5 01 0 to enable auto restarts...

Page 207: ...nge 0 0 to 6000 0 U1 96 PI Auxiliary Control Feedback Level H1 Multi Function Digital Input Settings H1 oo Function Description 82 PI Switch to Aux Closed PI Auxiliary Control Q6 oo becomes the primar...

Page 208: ...l latch the key and cause the AUTO LED to blink Pressing OFF will unlatch the AUTO key Issuing the External Run command before latching the AUTO key will cause the AUTO LED to blink and indicate an in...

Page 209: ...he digital output when P4 20 is set to 1 Alarm The drive triggers a DIFF Difference Det fault and closes the digital output when P4 20 is set to 0 Fault The digital output stays closed while the DIFF...

Page 210: ...s that are normally visible in the advanced access level A1 01 2 are still visible but the only parameters that can be changed are A1 01 and A1 04 The Auto Tuning and Pump Quick Setup menus will not b...

Page 211: ...S1 SN FWD Run Stop 2 Wire Control Stop switch NC contact Operation switch NO contact S1 S2 SN Run command Run on momentary close Stop command Stop on momentary open Sequence input common 3 Wire Contro...

Page 212: ...4A1200 Setting 6013 Advanced Pressure Control Application Preset for Advanced Pressure Control Refer to Pump Application Presets on page 146 for a list of parameters and default values for this Applic...

Page 213: ...D1 Speed Ref Def 0 to 10 V H3 01 Ext Pump Fault N O Ext Pump Fault N O Ext Pump Fault N O S1 S2 S3 S4 S5 S6 S7 S8 SN 24V V A1 A2 A3 AC R R S S Switch to Net Coms S8 AUTO Run Serial Run Speed Serial Co...

Page 214: ...command and an Auto Setpoint command Parameter b1 01 specifies the origin of the Auto setpoint when in AUTO Mode Switch to AUTO mode by pressing the AUTO button on the HOA keypad while the drive is s...

Page 215: ...ection Function Selection Gain Bias A1 0 to 10 Vdc H3 01 0 H3 02 0 Frequency Reference Bias H3 03 H3 04 0 to 10 Vdc Bipolar H3 01 1 A2 0 to 10 Vdc H3 09 0 H3 10 0 Frequency Reference Bias H3 11 H3 12...

Page 216: ...agram using a PC to provide the auto setpoint reference to the drive RS 485 Communication Connection Modbus RTU Communications RS 422 RS 485 19 2 Kbps Terminating Resistor 120 S2 Figure 4 35 PC or PLC...

Page 217: ...setting requires entering the Run command via the HOA keypad AUTO key and also illuminates the HAND indicator on the digital operator Setting 1 Control Circuit Terminal This setting requires entering...

Page 218: ...output frequency falls below the level set in parameter b2 01 the drive will start DC injection Zero Speed Control or Short Circuit Braking Setting 1 Coast to Stop When the Run command is removed the...

Page 219: ...set to zero the coast timer Run Delay at Stop becomes a value determined by a combination of output frequency and the C1 02 parameter However if b1 11 is set greater than zero the Run Delay at Stop t...

Page 220: ...isabled Setting 1 Output frequency PID output 1 The PID controller is enabled and the PID output builds the frequency reference The PID input is D controlled n b5 02 Proportional Gain Setting P Sets t...

Page 221: ...time to decelerate from maximum output frequency to 0 Hz C1 01 and C1 02 are the default active accel decel settings No Parameter Name Setting Range Default C1 01 Acceleration Time 1 0 0 to 6000 0 s...

Page 222: ...These parameters assign functions to the multi function digital inputs The various functions and settings are listed in Table 4 21 No Parameter Name Setting Range Default H1 01 Multi Function Digital...

Page 223: ...to Aux 83 Alternate Multi Setpoint Q1 02 84 Alternate Multi Setpoint Q1 03 85 Alternate Multi Setpoint Q1 04 88 Volute Thermostat Normally Open 89 Volute Thermostat Normally Closed 8C Disable Pre Cha...

Page 224: ...B Ride Thru 4C During fast stop Setting Function Page 4D oH Pre alarm time limit 4E 2 Braking transistor fault rr 4F 2 Braking resistor overheat oH 51 Sequence timer 1 52 Sequence timer 2 53 Sequence...

Page 225: ...the terminal deactivates when the feedback falls below the setpoint hysteresis level or when it rises above the setpoint hysteresis level for the time set in P4 39 When P4 36 1 Hysteresis 1 Way the te...

Page 226: ...ncy reference When parameter H3 01 0 the frequency reference is 0 between 0 and 2 Vdc input When parameter H3 01 1 the motor will rotate in reverse between 10 and 2 Vdc input 2 0 V 10 V 6 0 V 10 V E1...

Page 227: ...ng 3 0 to 20 mA The input level is 0 to 20 mA Negative input values by negative bias or gain settings will be limited to 0 n H3 10 Terminal A2 Function Selection Determines the function assigned to an...

Page 228: ...0 H4 06 Multi Function Analog Output Terminal AM Bias 999 9 to 999 9 0 0 Using Gain and Bias to Adjust Output Signal Level The output signal is adjustable while the drive is stopped Terminal FM 1 View...

Page 229: ...y cleared and reset The restart counter is incremented at each restart attempt regardless of whether the attempt was successful When the counter reaches the number set to L5 01 the operation stops and...

Page 230: ...running on the network Over cycle Protection Active when the drive is the only drive running on the network Pre charge Active only on the first drive to run in the network Low City Pressure Active on...

Page 231: ...rior to changing other parameters related to the PID feedback as internal scaling is based on P1 03 No Parameter Name Setting Range Default P1 03 Feedback Device Scaling 0 1 to 6000 0 145 0 PSI n P1 0...

Page 232: ...n AUTO Mode including sleep boost and feedback drop detection standard PID b5 09 0 Run Command is present including sleep and timer operation inverse PID b5 09 1 Setting 0 Fault When feedback drops be...

Page 233: ...rive displays the High Feedback High FB Sensed alarm When feedback falls below the level determined by P1 11 and P1 14 or when one or more of the conditions that enable high feedback detection are no...

Page 234: ...ut speed falls to 0 and the drive stays in Auto Mode Setting 1 Enabled Sleep operation is enabled regardless of P1 04 value for this setting When the drive calls for Sleep the mode switches from AUTO...

Page 235: ...Range Default P4 02 Pre Charge Frequency 0 0 to E1 04 0 0 Hz n P4 03 Pre Charge Time Sets the duration of time that the pre charge function will run No Parameter Name Setting Range Default P4 03 Pre...

Page 236: ...0o 8F is deactivated open when P1 30 0 or closed when P1 30 1 The PID feedback satisfies both Pre Charge levels 1 and 2 all must be true Pre Charge timers P4 03 and P4 07 have NOT expired PID is enab...

Page 237: ...put Level Sel 1 Rev Character P4 01 Pre charge Level P4 02 Pre charge Frequency P4 03 Pre charge Time Pre Charge Complete via PID Feedback Reverse Acting PID Figure 4 49 Pre Charge Inverse Acting PID...

Page 238: ...Message Pre Chg Mode Exit in 13sec MODE DRV RDY Setting 1 Home Monitor Text Pre Charge Mode U1 02 50 00Hz QMONI Use F1 F2 U1 01 50 00Hz U1 91 62 8PSI MONITOR n P4 10 AUTO Mode Operator Run Power Down...

Page 239: ...Start Delay Sets the delay time after power up until the drive will recognize a Run command present within one second of power up or when the Run command is jumpered on the terminal strip This is use...

Page 240: ...Flow Accum Reset No Name Setting Range Default P6 12 Accumulation Level Thousands 0 to 999 0 gal n P6 15 Accumulation Behavior Selects the drive response when the accumulated volume reaches the level...

Page 241: ...he system feedback signal and modulate the pump speed to regulate the feedback at the Q1 01 setpoint The units for Q1 01 are selected by b1 01 and the scaling is set in parameter P1 03 This parameter...

Page 242: ...utlet pressure when there is adequate pressure on the inlet side of the pump by setting Q5 01 to 1 Suction Pressure When the suction pressure pump inlet pressure drops to the Suction Pressure Setpoint...

Page 243: ...re exceeded Note If Q5 01 1 Suction Pressure the Q5 10 detection delay time only applies to Q5 11 settings 2 and 3 If Q5 01 2 Vacuum the Q5 10 detection delay time applies to Q5 11 settings 1 2 and 3...

Page 244: ...aracter Setting Character Setting Character Setting Character 20 SPACE 34 4 4F O 69 I 21 35 5 50 P 6A j 22 36 6 51 Q 6B k 23 37 7 52 R 6C l 24 38 8 53 S 6D m 25 39 9 54 T 6E n 26 41 A 55 U 6F o 27 42...

Page 245: ...Timer 3 Selection 0 to 3 0 S2 19 Sequence Timer 4 Selection 0 to 3 0 Setting 0 Digital Output Only Setting 1 Run Setting 2 Run PI Disable Setting 3 Allow Alternation When Sequence Selection is set to...

Page 246: ...D light will turn on and the motor will rotate at 6 Hz F2 F1 ESC M M AUTO OFF ENTER RESET DRIVE U1 01 60 00Hz U1 02 60 00Hz JOG FWD FWD REV Rdy ALM DIGITAL OPERATOR JVOP 183 HAND ENTER Off On MODE U1...

Page 247: ...motor should come to a complete stop without problems Connect the load and machinery to the motor Fasten all installation screws properly and check that the motor and connected machinery are held in...

Page 248: ...4 9 Test Run with Load Connected This Page Intentionally Blank 248 YASKAWA TOEP YAIP1W 01F YASKAWA AC Drive iQpump1000 User Manual...

Page 249: ...reference guide for tuning the drive during a trial run 5 1 DRIVE ALARMS FAULTS ERRORS AND MESSAGES 250 5 2 FAULT DETECTION 251 5 3 ALARM DETECTION 270 5 4 OPERATOR PROGRAMMING ERRORS 285 5 5 AUTO TUN...

Page 250: ...If the output is set to be tripped by an alarm the contact will not close The HOA keypad displays text indicating a specific alarm and the ALM indicator LED flashes Remove the cause of the problem to...

Page 251: ...m Operation is set to 1 enabled Check for proper pump operation Remove debris from the pump impeller Set the Anti jam fault characteristics in P7 02 to P7 08 Drive response to this condition is contro...

Page 252: ...nded cables or other shielded line Ground the shield on the controller side or the drive input power side Ensure that other equipment such as switches or relays do not cause noise Use surge suppressor...

Page 253: ...presentative for instructions on replacing the control board HOA Keypad Display Fault Name CPF20 or CPF21 Control Circuit Error Cause Possible Solution Hardware is damaged Cycle power to the drive If...

Page 254: ...more details on troubleshooting HOA Keypad Display Fault Name EF0 Option Card External Fault An external fault condition is present Cause Possible Solution An external fault was received from the PLC...

Page 255: ...lt detected in the internal cooling fan or magnetic contactor to the power supply Cycle power to the drive If the fault continues to occur replace the power board gate drive board or the entire drive...

Page 256: ...he time set in Q6 13 and the drive is running inAUTO and output frequency is greater than zero Lower the PI Aux Feedback level Adjust parameters Q6 12 and Q6 13 HOA Keypad Display Fault Name HIFLO Hig...

Page 257: ...or the drive Contact Yaskawa or a Yaskawa representative for instructions on replacing the gate drive board Cable to the current detection circuit in the power unit is damaged or not connected properl...

Page 258: ...has fallen below the P6 06 level for the time set in P6 07 This is only effective when P1 09 Low Flow Select is set to 2 fault Set the Low Flow fault characteristics in P6 06 P6 07 and P6 08 Drive res...

Page 259: ...too short Calculate the torque needed during acceleration relative to the load inertia and the specified acceleration time If it is not possible to set the proper amount of torque make the following...

Page 260: ...lity error Cause Possible Solution The option card installed into port CN5 B is incompatible with the drive Make sure the drive supports the option card to be installed Contact Yaskawa for assistance...

Page 261: ...e Possible Solution An option card of the same type is already installed in option port CN5 A or CN5 B Only one of each option card type can only be installed simultaneously Make sure only one type of...

Page 262: ...arameter E2 01 as indicated on the motor nameplate Ensure the motor cooling system is operating normally Repair or replace the motor cooling system HOA Keypad Display Fault Name oH5 1 Motor Overheat N...

Page 263: ...r E1 08 and E1 10 excessively This reduces load tolerance at low speeds Drive capacity is too small Replace the drive with a larger model Overload occurred when operating at low speeds Reduce the load...

Page 264: ...he motor to overshoot the speed reference Check if sudden drive acceleration triggers an overvoltage alarm Increase the acceleration time Use longer S curve acceleration and deceleration times Enable...

Page 265: ...rol board contact Yaskawa or a Yaskawa representative HOA Keypad Display Fault Name PoC Pump Over Cycle Cause Possible Solution The pump has exceeded the number of cycles set in P2 10 in the time set...

Page 266: ...ive is damaged Check the drive output side short circuit for a broken output transistor B1 and U T1 V T2 W T3 and U T1 V T2 W T3 Contact your Yaskawa representative or nearest Yaskawa sales office HOA...

Page 267: ...An error has occurred in the Real Time Clock function of the HOA keypad Replace the digital operator For instructions on replacing the HOA keypad contact Yaskawa or your nearest sales representative H...

Page 268: ...input power Check the voltage Correct the voltage to be within the range listed in drive input power specifications If there is no problem with the power supply to the main circuit check for problems...

Page 269: ...ce either the gate drive board or the entire drive For instructions on replacing the gate drive board contact Yaskawa or a Yaskawa representative 1 Detected in models 4A0930 and 4A1200 HOA Keypad Disp...

Page 270: ...ution Accum Behavior P6 15 is set to 5 Stop Alarm Reset and the Accumulated Level has been reached Cycle the Run command HOA Keypad Display Minor Fault Name AnalogFB Lost Switched to Net Analog Feedba...

Page 271: ...nd the fault continues to occur replace the option The option is not properly connected to the drive The connector pins on the option are not properly lined up with the connector pins on the drive Rei...

Page 272: ...to make sure the cable has a signal Replace the communications cable HOA Keypad Display Minor Fault Name CE Comm Loss Run at H5 14 MEMOBUS Modbus Communicator Error Drive runs at H5 14 Cause Possible...

Page 273: ...F detected motor ramps to stop HOA Keypad Display Minor Fault Name EF0 Option Card External Fault An external fault condition is present Cause Possible Solution An external fault was received from the...

Page 274: ...Error Fan or magnetic contactor failure Cause Possible Solution Internal cooling fan has malfunctioned Cycle power to the drive Check for fan operation Verify the cumulative operation time of the fan...

Page 275: ...crease the frequency reference to a value greater than P4 12 HOA Keypad Display Minor Fault Name Geo Params Chk Q2 05 to Q2 08 Geothermal Mode Parameters The drive is running at the level set in Q2 03...

Page 276: ...set in Q5 12 This is only effective when Q5 14 High Suction Pressure Behavior Select is set to 1 alarm Reduce the system pressure Set the High Suction Pressure alarm characteristics in Q5 12 Drive re...

Page 277: ...P4 21 0 or open for P4 21 1 for the time set in P4 22 Check pressure switch contact for correct operation Check control wiring to drive terminal strip from pressure switch contact Check to make sure...

Page 278: ...contact Yaskawa or your nearest sales representative HOA Keypad Display Minor Fault Name LT 4 IGBT Maintenance Time 50 IGBTs have reached 50 of their expected performance life Note An alarm output H2...

Page 279: ...the drive as indicated in the manual Refer to Installation Orientation and Spacing on page 36 for details Allow for the proper space and ensure that there is sufficient circulation around the control...

Page 280: ...el Check the current rating listed on the motor nameplate Check the value set for the motor rated current E2 01 Motor overheated by overexcitation operation Overexcitation increases the motor loss and...

Page 281: ...urge voltage present in the drive input power Install a DC link choke or an AC reactor Voltage surge can result from a thyristor convertor and a phase advancing capacitor operating on the same drive i...

Page 282: ...tion has dropped below 3 mA or risen above 21 mA for longer than 1 second Repair pressure sensor or wiring Digital Operator Display Minor Fault Name THo 1 Thermistor Disconnect The thermistor used to...

Page 283: ...ut power so that it is within the limits listed in the specifications Drive internal circuitry is worn Check the maintenance time for the capacitors U4 05 Replace either the control board or the entir...

Page 284: ...break detected with the Water Level Suction Pressure analog signal H3 oo 23 Wire break detected with the PI Aux FB Level analog signal H3 oo 27 Confirm that the Water Level Suction Pressure or Aux PI...

Page 285: ...on Input Selection Error A contradictory setting is assigned to multi function contact inputs H1 01 to H1 08 Cause Possible Solutions The same function is assigned to two multi function inputs Exclude...

Page 286: ...or terminal board have been replaced and the parameter settings between the control board and the terminal board no longer match Set A1 03 to 5550 to load the parameter settings stored in the termina...

Page 287: ...er limit for the frequency reference d2 02 is not set to 0 while reverse output is enabled b5 11 1 Correct the parameter settings b5 01 is set to 3 or 4 enabling PID control but the lower limit for th...

Page 288: ...ame oPE30 Flow Meter Input Error Cause Possible Solutions Analog and pulse flow meters are programmed simultaneously H6 01 is set to 5 and either H3 02 H3 06 or H3 10 is set to 22 Reprogram H6 01 H3 0...

Page 289: ...Suction Pressure Control Enabled P6 01 0 Flow Meter Enabled and P9 40 3 Network Confirm parameter settings for P1 01 P9 99 P6 01 P9 05 P9 40 Q4 01 and Q5 01 HOA Keypad Display Minor Fault Name oPE34...

Page 290: ...er Auto Tuning is complete Cause Possible Solutions Motor data entered during Auto Tuning was incorrect Make sure the data entered to the T1 parameters match the information written on the motor namep...

Page 291: ...s Auto Tuning canceled by pressing STOP button Auto Tuning did not complete properly Restart Auto Tuning HOA Keypad Display Error Name Er 04 Line to Line Resistance Error Cause Possible Solutions Moto...

Page 292: ...ion time C1 01 Disconnect the machine from the motor if possible HOA Keypad Display Error Name Er 12 Current Detection Error Cause Possible Solutions One of the motor phases is missing U T1 V T2 W T3...

Page 293: ...rror Keypad Display Task CPyE Error Writing Data Cause Possible Solutions Failed writing parameters Attempt to write parameters again Keypad Display Task CSEr Copy Unit Error Cause Possible Solutions...

Page 294: ...tings are being read onto the USB Copy Unit This is not an error Keypad Display Task vAEr Voltage Class Capacity Mismatch Cause Possible Solutions The drive from which the parameters were copied and t...

Page 295: ...no valid analog PI feedback source can be found on the network and network PI feedback has been lost PASS MEMOBUS Modbus Comm Test Mode Complete MEMOBUS Modbus test has finished normally Pre Chg Mode...

Page 296: ...ss on the HOA keypad F2 F1 ESC M M AUTO OFF ENTER RESET DRIVE U1 01 60 00Hz U1 02 60 00Hz JOG FWD FWD REV Rdy ALM DIGITAL OPERATOR JVOP 183 HAND Freq Ref OPR Resetting via a multi function digital inp...

Page 297: ...unction in V f Control Assumes motor can rotate while Auto Tuning is executed Increases accuracy for certain functions like torque compensation slip compensation Energy Saving and Speed Search YES Sta...

Page 298: ...9 0 0PSI U1 02 0 00Hz U1 91 0 0PSI DRV Auto Setpoint Rdy MONITOR LSEQ LREF 2 Press or until the Auto Tuning display appears HELP MODE PRG Auto Tuning DATA AUTO FWD 3 Press to begin setting parameters...

Page 299: ...D 0 75kW 3 Press F1 left F2 right and to enter the motor power nameplate data in kW A TUNE T1 02 000 40kW 0 00 650 00 PRG Mtr Rated Power Rdy FWD 0 75kW 4 Press to save the setting Entry Accepted 5 Th...

Page 300: ...beginning Auto Tuning Enter the required information from the motor nameplate Press to proceed to the Auto Tuning start display Note These instructions continue from Step 6 in Enter Data from the Mot...

Page 301: ...odic inspection and maintenance of the drive to ensure that it receives the proper care to maintain overall performance 6 1 INSPECTION 302 6 2 PERIODIC MAINTENANCE 304 6 3 DRIVE REPLACEMENT 306 6 YASK...

Page 302: ...ernal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait for at least t...

Page 303: ...and dust with a vacuum cleaner to avoid touching parts The drive has few serviceable parts and may require complete drive replacement Cooling System Periodic Inspection Cooling Fan Circulation Fan Co...

Page 304: ...ated performance life Ambient temperature Yearly average of 40 C IP20 IP00 enclosure Yearly average of 30 C side by side mounting NEMA 1 UL type 1 enclosure finless drive or external heatsink installa...

Page 305: ...ated life time Check the load carrier frequency and output frequency 2 TrPC The IGBTs have reached 90 of their designated life time Contact a Yaskawa representative or the nearest Yaskawa sales office...

Page 306: ...ult in ESD damage to the drive circuitry The following procedure explains how to replace a drive This section provides instructions for drive replacement only To install option boards or other types o...

Page 307: ...ive the same way the options were connected in the old drive Connect option boards to the same option ports in the new drive that were used in the old drive 3 Replace the terminal cover 4 After poweri...

Page 308: ...6 3 Drive Replacement This Page Intentionally Blank 308 YASKAWA TOEP YAIP1W 01F YASKAWA AC Drive iQpump1000 User Manual...

Page 309: ...Peripheral Devices Options This chapter explains option installation procedures for the drive 7 1 OPTION CARD INSTALLATION 310 7 YASKAWA TOEP YAIP1W 01F YASKAWA AC Drive iQpump1000 User Manual 309...

Page 310: ...t available with models 4A0930 and 4A1200 2 When using AI A3 and DI A3 as monitors the card can be connected to any of CN5 A CN5 B or CN5 C The input status of AI A3 can then be viewed using U1 21 U1...

Page 311: ...indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm...

Page 312: ...ting pliers cut out the perforated openings on the left side of the drive front cover Sharp edges along the cut out should be smoothed down with a file or sand paper to prevent any damage to the wires...

Page 313: ...wiring the option so that the front covers will easily fit back onto the drive Make sure no cables are pinched between the front covers and the drive when replacing the covers 7 1 Option Card Install...

Page 314: ...7 1 Option Card Installation This Page Intentionally Blank 314 YASKAWA TOEP YAIP1W 01F YASKAWA AC Drive iQpump1000 User Manual...

Page 315: ...pecifications A 1 POWER RATINGS 316 A 2 DRIVE SPECIFICATIONS 325 A 3 DRIVE WATT LOSS DATA 327 A 4 DRIVE DERATING DATA 329 Appendix A YASKAWA TOEP YAIP1W 01F YASKAWA AC Drive iQpump1000 User Manual 315...

Page 316: ...ently Carrier Frequency User adjustable between 1 and 15 kHz 5 Maximum Output Voltage V Three phase 200 to 240 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user set 1 The motor c...

Page 317: ...le between 1 and 15 kHz 5 User adjustable between 1 and 10 kHz 5 Maximum Output Voltage V Three phase 200 to 240 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user set 1 The motor...

Page 318: ...1 and 10 kHz 5 Maximum Output Voltage V Three phase 200 to 240 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user set 1 The motor capacity HP refers to a NEC rated 4 pole motor Th...

Page 319: ...ently Carrier Frequency User adjustable between 1 and 15 kHz 5 Maximum Output Voltage V Three phase 380 to 480 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user adjustable 1 The...

Page 320: ...User adjustable between 1 and 15 kHz 5 User adjustable between 1 and 10 kHz 5 Maximum Output Voltage V Three phase 380 to 480 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user ad...

Page 321: ...ing may be required for applications that start and stop frequently Carrier Frequency User adjustable between 1 and 10 kHz User adjustable between 1 and 5 kHz Maximum Output Voltage V Three phase 380...

Page 322: ...rier Frequency User adjustable between 1 and 15 kHz 4 User adjustable between 1 and 10 kHz 4 Maximum Output Voltage V Three phase 500 to 600 V proportional to input voltage Maximum Output Frequency Hz...

Page 323: ...Hz 4 User adjustable between 1 and 8 kHz 4 Maximum Output Voltage V Three phase 500 to 600 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user set 1 The motor capacity HP refers to...

Page 324: ...stable between 1 and 3 kHz 4 Maximum Output Voltage V Three phase 500 to 600 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user set 1 The motor capacity HP refers to a NEC rated 4...

Page 325: ...approx 40 Continuous regenerative torque approx 20 4 approx 125 with dynamic braking resistor option 2 10 ED 10s Braking Transistor Models 2A0004 to 2A0138 4A0002 to 4A0072 and 5A0003 to 5A0052 have...

Page 326: ...settings Specifications may vary with different motors and with changing motor temperature Contact Yaskawa for consultation 2 Disable Stall Prevention during deceleration L3 04 0 when using a regener...

Page 327: ...2672 954 3626 1 Value assumes the carrier frequency is 2 kHz C6 02 1 7 8 9 or A Table A 11 Watt Loss 400 V Class Three Phase Models Drive Model Normal Duty Rated Amps A 1 Heatsink Loss W Interior Uni...

Page 328: ...0003 2 7 21 5 23 3 44 8 5A0004 3 9 27 5 33 6 61 1 5A0006 6 1 28 1 43 7 71 8 5A0009 9 0 43 4 68 9 112 3 5A0011 11 56 1 88 0 144 0 5A0017 17 96 6 146 7 243 2 5A0022 22 99 4 178 3 277 7 5A0027 27 132 1 2...

Page 329: ...e Phase Input Sizing Continuous Full Power The Output Capacity Motor FLA listed in the tables allows for a 120 overload for 60 seconds Contact Yaskawa if assistance is needed in selecting drive models...

Page 330: ...1 2 2 1 4A0004 3 4 4 2 URX000041 URX000299 1 3 8 4A0005 1 5 1 05P00620 0110 URX000303 1 5 5 5 4A0007 1 5 7 5 05P00652 0213 URX000308 2 6 7 4A0009 2 10 URX000048 URX000312 3 9 5 4A0011 2 10 URX000053...

Page 331: ...5 152 5A0242 75 159 URX000347 75 152 n Single Phase Main Circuit Wiring and Tightening Torques Table A 16 240 V Single Phase Main Circuit Wiring and Tightening Torques Drive Model Terminal Recomm Gaug...

Page 332: ...10 10 to 1 0 1 10 to 1 0 B1 B2 10 to 1 0 GND 6 6 10 to 1 0 2o0138 R L1 S L2 2 2 10 to 3 0 M10 18 to 23 159 to 204 U T1 V T2 W T3 8 8 10 to 3 0 1 10 to 3 0 B1 B2 10 to 3 0 GND 6 6 10 to 1 0 M8 9 to 11...

Page 333: ...of the terminals while selecting a wire size for the terminals per local codes for the intended application of these terminals Table A 17 480 V Single Phase Main Circuit Wiring and Tightening Torques...

Page 334: ...T2 W T3 6 6 6 to 250 kcmil 1 6 to 250 kcmil 3 6 to 250 kcmil GND 6 6 6 to 250 kcmil 4o0103 R L1 S L2 4 6 6 to 250 kcmil M8 9 to 11 79 7 to 97 4 U T1 V T2 W T3 6 6 6 to 250 kcmil 1 6 to 250 kcmil 3 6 t...

Page 335: ...to 250 kcmil GND 3 0 X 2P 3 0 X 2P up to 250 kcmil 1 Refer to local codes while selecting wire size for terminals 1 2 if these terminals need to be used for other optional power devices 2 The wire si...

Page 336: ...4 U T1 V T2 W T3 10 10 10 to 1 0 1 2 10 to 1 0 B1 B2 10 to 1 0 GND 8 8 10 to 1 0 5o0062 R L1 S L2 6 6 10 to 4 0 M10 18 to 23 159 to 204 U T1 V T2 W T3 10 10 10 to 4 0 1 10 to 4 0 3 10 to 4 0 GND 6 6 1...

Page 337: ...ng Terminal non insulated Panduit Recomm Installation Tool Panduit Crimphead Die Part No Insulation Cap Model No 2o0004 2o0006 2o0008 2o0010 2o0012 R L1 S L2 14 M4 P14 8R CT 1570 TP 003 U T1 V T2 W T3...

Page 338: ...53 TP 022 U T1 V T2 W T3 6 R14 6 AD 952 TP 014 2o0069 R L1 S L2 4 M8 R22 8 YA 5 AD 953 TP 022 U T1 V T2 W T3 10 R5 5 8 YA 4 AD 900 TP 005 2o0081 R L1 S L2 3 M8 R38 8 YA 5 AD 954 TP 038 U T1 V T2 W T3...

Page 339: ...V T2 W T3 6 P6 56R TP 014 4o0103 R L1 S L2 4 M8 P4 56R CT 1701 TP 022 U T1 V T2 W T3 6 P6 56R TP 014 4o0139 R L1 S L2 1 M10 S2 38R CT 720 CD 720 2 TP 060 U T1 V T2 W T3 6 S6 38R CD 720 1 TP 014 4o016...

Page 340: ...R14 8 YA 5 AD 952 TP 014 4o0103 R L1 S L2 4 M8 R22 8 YA 5 AD 953 TP 022 U T1 V T2 W T3 6 R14 8 YA 5 AD 952 TP 014 4o0139 R L1 S L2 1 M10 R38 10 YA 5 AD 954 TP 060 U T1 V T2 W T3 6 R14 10 AD 952 TP 01...

Page 341: ...S L2 1 M10 S2 38R CT 720 CD 720 2 TP 060 U T1 V T2 W T3 6 S6 38R CD 720 1 TP 014 5o0192 R L1 S L2 3 0 M12 S3 0 12R 5 CT 720 CD 720 2 TP 080 U T1 V T2 W T3 3 S2 12R X TP 038 5o0242 R L1 S L2 3 0 M12 S3...

Page 342: ...8R CT 1570 TP 003 U T1 V T2 W T3 14 2o0018 2o0021 R L1 S L2 10 M4 P10 8R CT 1570 TP 005 U T1 V T2 W T3 14 P14 8R TP 003 2o0030 R L1 S L2 10 M4 P10 8R CT 1570 TP 005 U T1 V T2 W T3 12 2o0040 R L1 S L2...

Page 343: ...YA 5 AD 952 TP 014 U T1 V T2 W T3 6 2o0069 R L1 S L2 4 M8 R22 8 YA 5 AD 953 TP 022 U T1 V T2 W T3 10 R5 5 8 YA 4 AD 900 TP 005 2o0081 R L1 S L2 3 M8 R38 8 YA 5 AD 954 TP 038 U T1 V T2 W T3 8 R8 8 YA 5...

Page 344: ...U T1 V T2 W T3 6 P6 56R TP 014 4o0103 R L1 S L2 6 M8 P6 56R CT 1701 TP 014 U T1 V T2 W T3 6 4o0139 R L1 S L2 1 M10 S2 38R CT 720 CD 720 2 TP 060 U T1 V T2 W T3 6 S6 38R CD 720 1 TP 014 4o0165 R L1 S L...

Page 345: ...5 AD 952 TP 014 4o0103 R L1 S L2 6 M8 R14 8 YA 5 AD 952 TP 014 U T1 V T2 W T3 6 4o0139 R L1 S L2 1 M10 R38 10 YA 5 AD 954 TP 060 U T1 V T2 W T3 6 R14 10 AD 952 TP 014 4o0165 R L1 S L2 1 M10 R38 10 YA...

Page 346: ...45 R L1 S L2 1 M10 S2 38R CT 720 CD 720 2 TP 060 U T1 V T2 W T3 6 S6 38R CD 720 1 TP 014 5o0192 R L1 S L2 3 0 M12 S3 0 12R 5 CT 720 CD 720 2 TP 080 U T1 V T2 W T3 3 S2 12R X TP 038 5o0242 R L1 S L2 3...

Page 347: ...1 S L2 1 M10 R38 10 YA 5 AD 954 TP 038 U T1 V T2 W T3 6 R14 10 AD 952 TP 014 5o0145 R L1 S L2 1 M10 R38 10 YA 5 AD 954 TP 038 U T1 V T2 W T3 6 R14 10 AD 952 TP 014 5o0192 R L1 S L2 3 0 M12 80 L12 YF 1...

Page 348: ...10 C and 50 C allows 100 continuous current without derating Setting 1 Side by Side Mounting Drive operation between 10 C and 30 C allows 100 continuous current without derating Operation between 30 C...

Page 349: ...B 5 D REFERENCES 362 B 6 E MOTOR PARAMETERS 365 B 7 F OPTIONS 368 B 8 H PARAMETERS MULTI FUNCTION TERMINALS 373 B 9 L PROTECTION FUNCTION 388 B 10 N SPECIAL ADJUSTMENT 396 B 11 O OPERATOR RELATED SETT...

Page 350: ...9 H3 Multi Function Analog Inputs 383 H4 Multi Function Analog Outputs 385 H5 MEMOBUS Modbus Serial Communication 386 H6 Pulse Train Input Output 387 L1 Motor Protection 388 L2 Momentary Power Loss Ri...

Page 351: ...013 Advanced Pressure Control 3 6014 Pivot Panel Submersible 4 7770 General purpose 7771 Submersible Motor General Purpose Note A1 03 is initially set to 6008 from the factory although the keypad will...

Page 352: ...A2 33 0126 User Parameter Automatic Selection User Parms Sel 0 Disabled 1 Enabled 0 A2 01 to A2 32 are reserved for the user to create a list of User Parameters 1 Save history of recently viewed para...

Page 353: ...ion is changed 0 Require Cycle 1 Retain Run Command Default 0 Range 0 1 b1 08 0187 Run Command Selection in Programming Mode RUN dur PRG Mode 0 Run Disabled PRG 1 Run Enabled PRG 2 Prg only Stop 0 Run...

Page 354: ...DCInj Time Start Sets DC Injection Braking time at start Disabled when set to 0 00 seconds Default 0 00 s Min 0 00 Max 10 00 b2 04 018C DC Injection Braking Time at Stop DCInj Time Stop Sets DC Injec...

Page 355: ...t between each Speed Search restart attempt Default 0 5 s Min 0 0 Max 30 0 b3 26 01C7 Direction Determining Level Spd Search Meth Sets the level that determines the direction of motor rotation Note Th...

Page 356: ...only 2 Fault 3 Run at b5 13 Default 2 Range 0 to 3 b5 13 01B1 Feedback Loss Goto Frequency FdbkLossGotoFreq Sets the speed at which the drive will run if a 4 to 20 mA wire break is detected on the PID...

Page 357: ...1 PID output 3 Note Used for U5 14 and U5 15 only Default 0 Range 0 to 3 b5 43 0162 PI Output 2 Monitor Max Upper 4 Digits PI Out2 MonMax U Sets the upper 4 digits of the maximum monitor value Used wi...

Page 358: ...constant for Energy Saving Default 1 Min 0 00 s Max 10 00 s b8 04 01CF Energy Saving Coefficient Value Energy Save COEF V f V f Determines the level of maximum motor efficiency The display resolution...

Page 359: ...drive is operating the motor in models 4A0930 and 4A1200 Default 10 0 s Min 0 0 Max 6000 0 1 C1 10 0209 Accel Decel Time Setting Units Acc Dec Units 0 0 01 Seconds 1 0 1 Seconds 0 0 01 s 0 00 to 600...

Page 360: ...it Level Percentage Modulation Output V Lim Max Sets the output voltage limit operation determined by C3 18 percentage modulation when C3 05 is enabled Note This parameter is only available in models...

Page 361: ...9 Swing PWM3 1 5 to 2 5 kHz Sinusoidal A Swing PWM4 1 5 to 2 5 kHz Sinusoidal B to E No setting possible F User defined determined by C6 03 through C6 05 Note The available settings are 1 2 and F for...

Page 362: ...parameter o1 03 Default 0 00 Hz Min 0 00 Max 400 00 1 d1 07 0286 Frequency Reference 7 Reference 7 Sets the frequency reference for the drive Setting units are determined by parameter o1 03 Default 0...

Page 363: ...equency Default 100 0 Min 0 0 Max 110 0 d2 02 028A Frequency Reference Lower Limit Ref Lower Limit Sets the frequency reference lower limit as a percentage of the maximum output frequency Default 0 0...

Page 364: ...requency Reference Bias Up Down 2 Up Dn 2 Bias Lvl The Up Down 2 bias value is saved in d4 06 when the frequency reference is not input by the digital operator Set as a percentage of the maximum outpu...

Page 365: ...Hz 4 50 Hz VT1 5 50 Hz VT2 6 60 Hz VT1 7 60 Hz VT2 8 50 Hz HST1 9 50 Hz HST2 A 60 Hz HST1 B 60 Hz HST2 C 90 Hz D 120 Hz E 180 Hz F Custom V F 0 50 Hz Constant torque 1 1 60 Hz Constant torque 2 2 60 H...

Page 366: ...t 0 0 Hz Min 0 0 Max E1 04 E1 12 030B 4 Middle Output Frequency Voltage 2 Mid Voltage B Default 0 0 V Min 0 0 Max 255 0 1 E1 13 030C Base Voltage Base Voltage Default 0 0 V 3 Min 0 0 Max 255 0 1 1 Val...

Page 367: ...OLV Sets the motor mechanical loss as a percentage of motor rated power kW Default 0 0 Min 0 0 Max 10 0 E2 10 0317 Motor Iron Loss for Torque Compensation Motor Iron Loss V f V f Sets the motor iron...

Page 368: ...1 10 10 VDC 0 0 to 10 V 1 10 to 10 V Default 0 Range 0 1 F4 08 0398 Terminal V2 Signal Level AO Opt Level Ch2 0 0 10 VDC 1 10 10 VDC 0 0 to 10 V 1 10 to 10 V Default 0 Range 0 1 u F5 Digital Output Ca...

Page 369: ...bled Default 0 Range 0 1 F6 08 036A 1 Reset Communication Parameters Com Prm Init Sel 0 No Init Com Prms 1 Init Com Prms 0 Reset all communication related parameters F6 oo when the drive is initialize...

Page 370: ...Max FFFF F6 49 02FF BACnet Device Objcet ID 1 BAC Dev Obj Id 1 BACnet device object ID Default 0 Min 0 Max 3F F6 50 03C1 DeviceNet MAC Address DN MAC Address Selects the drive MAC address Default 64...

Page 371: ...ant octet of network static IP address Default 20 Range 0 to 255 F7 05 03E9 Subnet Mask 1 Subnet Mask 1 Sets the most significant octet of network static Subnet Mask Default 255 Range 0 to 255 F7 06 0...

Page 372: ...FA EtherNet IP Time Scaling EN Time Scale Sets the scaling factor for the time monitor in EtherNet IP Class ID 2AH Object Default 0 Min 15 Max 15 F7 23 to F7 32 03FB to 0374 Dynamic Output Assembly Pa...

Page 373: ...Refer to pages 222 to 223 for descriptions of setting values Note Set unused terminals to F Default 80 3 1 Min 0 Max 9F 222 H1 07 0404 Multi Function Digital Input Terminal S7 Function Selection Term...

Page 374: ...d function Default 0 0 s Min 0 0 Max 3000 0 3 H1 37 09E7 2 Terminal S7 On Delay Time Term S7 On Delay Sets the length of time that Terminal S7 must be closed before the drive performs the programmed f...

Page 375: ...rence 2 Multi Step Ref 2 When input terminals are set to Multi Step Speed References 1 through 3 switching combinations of those terminals will create a multi step speed sequence using the frequency r...

Page 376: ...al pump fault Ext Pump Fault 20 NO Always Det Ramp to Stop 21 NC Always Det Ramp to Stop 22 NO During RUN Ramp to Stop 23 N C During RUN Ramp to Stop 24 NO Always Det Coast to Stop 25 NC Always Det Co...

Page 377: ...ru NC Open KEB Ride Thru 1 enabled 66 KEB Ride Thru 1 N O KEB Ridethru NO Closed KEB Ride Thru 1 enabled 67 Communications test mode Comm Test Mode Tests the MEMOBUS Modbus RS 422 RS 485 interface Dis...

Page 378: ...lly open Closed Low water level fault Open Reservoir Tank is filled to normal level P1 30 1 Normally closed Closed Reservoir Tank is filled to normal level Open Low water level fault Pre Charge functi...

Page 379: ...On Delay Time M1 M2 On M1 M2 On Delay Sets the amount of time needed for the programmed function H2 01 to be active before M1 M2 closes Default 0 0 s Range 0 0 to 3000 0 H2 32 09D2 2 Terminal M3 M4 O...

Page 380: ...s not available in models 4A0930 and 4A1200 E Fault Fault Closed Fault occurred F 1 Through mode Not Used Set this value when using the terminal in the pass through mode 10 Minor fault Minor Fault Clo...

Page 381: ...4E Braking transistor fault rr Brk Trans Fault Closed The built in dynamic braking transistor failed Note This setting is not available in models 2A0169 to 2A0415 and 4A0088 to 4A1200 4F Braking resi...

Page 382: ...e High Flow Fault condition OR Closed During a High Flow condition set by P6 17 and P6 18 including a High Flow alarm 9B Low Water Level Low Water Level Closed The water level has dropped below the Lo...

Page 383: ...0 V is input at terminal A1 Default 0 0 Min 999 9 Max 999 9 225 H3 05 0413 Terminal A3 Signal Level Selection Term A3 Level 0 0 10V LowLim 0 1 0 10V BipolRef 2 4 20 mA 3 0 20 mA 0 0 to 10 V 1 10 to 10...

Page 384: ...q Ref Gain 0 to 10 V signal allows a setting of 0 to 100 10 to 0 V signal allows a setting of 100 to 0 2 Auxiliary frequency reference 1 Aux Reference1 10 V E1 04 maximum output frequency 3 Auxiliary...

Page 385: ...1 and later 2 When Pressure Control is enabled Q5 01 1 the action of the analog input is normal A higher voltage or current on the input causes a higher pressure to be read in the drive 3 When Vacuum...

Page 386: ...Communication Parity Selection Serial Com Sel 0 No parity 1 Even parity 2 Odd parity 0 No parity 1 Even parity 2 Odd parity Cycle power for the setting to take effect Default 0 Range 0 to 2 455 H5 04...

Page 387: ...dependent on P9 25 Highest Node Address 3 Available in drive software versions PRG 8552 and later Not available in drive models 4A0930 and 4A1200 u H6 Pulse Train Input No Addr Hex Name LCD Display D...

Page 388: ...3 Motor Overheat Fault Operation Selection PTC input Mtr OH Fault Sel 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop Sets stopping method when the motor temperature analog input H3 02 H3 10 or H3 06 E exc...

Page 389: ...486 Momentary Power Loss Ride Thru Time PwrL Ridethru t Sets the Power Loss Ride Thru time Enabled only when L2 01 1 or 3 Default 1 Min 0 0 s Max 25 5 s L2 03 0487 Momentary Power Loss Minimum Baseblo...

Page 390: ...ult 1 Range 0 to 2 L3 02 0490 Stall Prevention Level during Acceleration StallP Accel Lvl Used when L3 01 1 or 2 100 is equal to the drive rated current Default 1 Min 0 Max 150 1 L3 03 0491 Stall Prev...

Page 391: ...tors ExtDC busCapSize When DC bus capacitors have been added externally be sure to add those values to the internal capacitor table for proper DC bus calculations Default 0 F Min 0 Max 65000 L3 27 045...

Page 392: ...time to wait between performing fault restarts Default 20 0 s Min 10 0 Max 3600 0 L5 40 0670 Low Feedback Fault Retry Selection Low Feedback 0 No retry 1 Retry Determines whether the LFB Low Feedback...

Page 393: ...Torq Det 2 Sel 0 Disabled 1 OL Alm at SpdAgr 2 OL Alm dur RUN 3 OL Flt at SpdAgr 4 OL Flt dur RUN 5 UL Alm at SpdAgr 6 UL Alm dur RUN 7 UL Flt at SpdAgr 8 UL Flt dur RUN 0 Disabled 1 oL4 detection on...

Page 394: ...ded 0 Resistor overheat protection disabled 1 Resistor overheat protection enabled Note This parameter is not available in models 4A0930 and 4A1200 Default 0 Range 0 1 L8 02 04AE Overheat Alarm Level...

Page 395: ...hassis 1 Side by Side 2 IP20 Nema Type 1 3 Finless Fin Ext 0 IP00 Open Chassis enclosure 1 Side by Side mounting 2 IP20 NEMA 1 UL Type 1 enclosure 3 Finless model drive or external heatsink installati...

Page 396: ...the automatic frequency regulator AFR If hunting occurs increase the set value If response is low decrease the set value Default 1 00 Min 0 00 Max 10 00 n2 02 0585 Speed Feedback Detection Control AF...

Page 397: ...h motor slip during Overexcitation Deceleration Set as a percentage of the drive rated current Default 100 Min 0 Max 150 n3 23 057B Overexcitation Operation Selection Hflux Brake Sel 0 Enabled Both Di...

Page 398: ...set by o1 07 and o1 08 Default 1 Range 0 1 o1 07 0518 Second Line Monitor Selection 2nd Monitor Sel Selects the monitor that is shown in the second line Enter the last three digits of the monitor par...

Page 399: ...o2 03 0507 User Parameter Default Value User Default Sel 0 No Change 1 Save User Init 2 Clear User Init 0 No change 1 Set defaults Saves parameter settings as default values for a User Initialization...

Page 400: ...eration time monitor U4 03 in units of 10 h Default 0 Min 0 Max 9999 o4 05 051D Capacitor Maintenance Setting BusCap Maint Set Sets the value of the Maintenance Monitor for the capacitors See U4 05 to...

Page 401: ...0 081F Time Display Format Time Disp Format 0 12 hour AM PM 1 24 hour Sets the time display format 0 12 hour 1 24 hour Default 0 Range 0 1 B 11 o Operator Related Settings YASKAWA TOEP YAIP1W 01F YASK...

Page 402: ...value the feedback level must drop that amount below the setpoint Setting this parameter to 0 0 disables the function When P1 01 Pump Mode is set to 3 MEMOBUS network this function is active only on...

Page 403: ...3 MEMOBUS network the function is active on the lead drive and will stop all drives running on the network when The NMS fault occurs Setting this parameter to 0 0 disables the function Default 0 0 PS...

Page 404: ...2 26 Default 41 Min 20 Max 7A P1 34 0C21 6 System Units Custom 3rd Character Sys Unit Custom3 Sets the third character of the custom unit display when P1 02 26 Default 41 Min 20 Max 7A P1 40 0C27 10 M...

Page 405: ...eep Default 5 0 s Min 0 5 Max 160 0 P2 07 0C6A Sleep Boost Maximum Time SleepBoost MaxTm Sets the amount of time that the system feedback has to reach the boosted setpoint The drive will go to sleep w...

Page 406: ...0 PSI 3 Min 0 0 Max 100 0 1 Display units vary depending on the setting for P2 01 Sleep Level Type When P2 01 is set to 0 the display units are Hz setting 1 is A setting 2 is P1 02 Selection setting...

Page 407: ...Default 2 s Min 0 Max 3600 P3 06 0CCD Frequency Reduction after Staging FreqReduce Stage Sets the upper limit of the output frequency after a lag pump is staged The upper limit of the output frequenc...

Page 408: ...1 0CE6 De Stage Selection Mode Destage Sel Mode 0 LastInFirstOut 1 FirstInFirstOut Sets the method for removing contactor pumps 0 Last in first out LIFO 1 First in first out FIFO Default 0 Range 0 1 P...

Page 409: ...Charge Time Sets the maximum allowed Pre Charge time When P1 01 is set to 3 MEMOBUS network the function is active only on the first drive to run in the network Setting this parameter to 0 0 disables...

Page 410: ...the amount of time that the drive will delay starting if a Run command is present at power up When P1 01 Pump Mode is set to 3 MEMOBUS network the drive is unavailable to the network Pump Off Network...

Page 411: ...Pump Time Sets the amount of time to delay the drive output and to energize the digital output H2 oo 8B before the drive is allowed to run Setting this parameter to 0 0 disables the function Default 0...

Page 412: ...isabled 1 Enabled Default 1 Range 0 1 240 P5 05 0D30 HAND Reference 2 HAND Reference 2 Sets the frequency reference used when HAND Mode 2 is active Default 0 0 Hz Min 0 0 Max E1 04 P5 06 0D31 HAND Ref...

Page 413: ...Reset Flow Accum Reset Resets the accumulated flow and returns monitors U1 96 and U1 97 to 0 0 No reset 7770 Reset accumulation 8880 Set Accumulation P6 31 to P6 34 All other settings have no effect N...

Page 414: ...in 0 0 Max 6000 0 240 P6 18 0D6F High Flow Detection Delay Time High Flow Time Sets the length of time that the flow rate must be above the level set in P6 17 to detect a High Flow condition Default 1...

Page 415: ...Default 1 00 s Min 0 00 Max 10 00 P6 30 0D7B 5 Flow Limit Regulator Delay Start FlowLimStartDly Sets the amount of time Flow Rate Limiter activates after the drive has run for the amount of time set D...

Page 416: ...s and disables the anti jam function 0 Disabled 1 Enabled Default 0 Range 0 1 P7 02 0D91 Anti Jam Cycle Count AJ Cycle Count Sets the maximum number of cycles that will be attempted before triggering...

Page 417: ...fault 10 s Min 1 Max 6000 P8 05 0DB4 1 De scale Reverse Run Time De scale REV Run Sets the amount of time the drive will run in the reverse direction each cycle during the de scale function Default 10...

Page 418: ...ax 400 0 P9 07 0DFA Lag Fixed Speed Delay Lag Fix Spd Dly Specifies how long speed is latched before performing the function specified in P9 05 when the drive changes from a lead to a lag Default 5 s...

Page 419: ...Default 3 s Min 0 Max 3600 P9 17 0E04 Setpoint Modifier Set pt Modifier Sets the value by which the system setpoint is incremented depending on the number of pumps that are running Pump 1 Setpoint Pu...

Page 420: ...r is running and the drive is running as Lag Drive Speed Follower P9 05 is set to 3 Default 60 0 s Min 0 0 Max 1000 0 P9 33 0E14 Lag Follower Deceleration Time Active Time Lag Followr Dtim Sets the ti...

Page 421: ...No Alrm 2 Ana Net Alarm 3 Network only Default 0 Range 0 to 3 P9 98 0E55 4 Network Parameter Push Selection NetParameterPush 0 Disabled 1 Enabled Prompt Selects how system wide parameters are pushed t...

Page 422: ...me LCD Display Description Values Page Q2 01 0E8A Minimum Geothermal Temperature Input MinGeothrm Scale Sets the temperature that corresponds to a 0 V or 4 mA analog input Default 0 0 F Min 110 0 Max...

Page 423: ...nt regulator 0 Disabled 1 Enabled Default 0 Range 0 1 Q3 02 0EBD Current Limit Current Limit Sets the current limit Value is internally limited to 300 of the drive rated current Default 0 0 A Min 0 0...

Page 424: ...arameters P1 06 and P4 12 will be used as the minimum speed Default 0 00 Hz Min 0 00 Max 400 00 Q4 09 0EF6 Low Level Detection Level Low Level Detect Sets the level below which the water level must dr...

Page 425: ...Available in drive software versions PRG 8552 and later Not available in drive models 4A0930 and 4A1200 3 Available in drive software versions PRG 8554 and later Not available in drive models 4A0930 a...

Page 426: ...ing this parameter to 0 0 disables the function Note Q5 13 detection time delay only applies when Q5 14 2 or 3 Default 0 0 1 Min 0 0 Max 1200 0 Q5 13 0F2C High Suction Pressure Detection Time Hi Pres...

Page 427: ...are determined by Q5 18 Suction Pressure Detection Time Unit setting 3 Available in drive software versions PRG 8552 and later Not available in drive models 4A0930 and 4A1200 4 Available in drive soft...

Page 428: ...depending on the Q6 11 setting Setting this parameter to 0 0 disables this detection Note Q6 10 detection time delay only applies to Q6 11 settings 2 and 3 Fault and Auto Restart time set by Q6 15 Def...

Page 429: ...0F64 1 PI Auxiliary Control Level Unit Selection PI Aux Lvl Unit 0 No Unit 1 PSI lb SqrInch 2 Pa Pascals 3 Bar Bar 4 WC InchOfWater 5 Hg Inch Mercury 6 ft feet 7 m meters 8 F DegFarenheit 9 C DegCelsi...

Page 430: ...ng Q6 23 0 When the PI Aux Feedback rises above the Q6 25 level for more than this time PI Aux Control is activated allowing it to affect the output frequency When the PI Aux Feedback drops below the...

Page 431: ...000 s Min 0 000 Max 3 000 S1 06 3205 Voltage Restoration Time Constant at Impact Impact Load Time V f V f Sets the voltage restoration time constant if an impact load is added Default 0 050 s Min 0 00...

Page 432: ...Timer disabled 1 Daily 2 Mon Fri 3 Sat Sun 4 Monday 5 Tuesday 6 Wednesday 7 Thursday 8 Friday 9 Saturday 10 Sunday Default 0 Range 0 to 10 S2 09 320E Sequence Timer 2 Selection Tmr 2 Seq Sel 0 Digita...

Page 433: ...Default 12 00AM 3 Min 12 00AM Max 11 59PM 1 S2 17 3216 Sequence Timer 4 Stop Time Tmr 4 Stop Time Sets the stop time for timer 4 The value must be set greater than or equal to S2 16 Note The value mus...

Page 434: ...res Sec 8 Bar Bar 9 Pa Pascals 10 C DegCelsius 11 m meters 12 ft feet 13 LPM Litres Min 14 No unit 15 0 Inch of water WC 1 Pounds per square inch PSI 2 Gallons per minute GPM 3 Degrees Fahrenheit F 4...

Page 435: ...High Feedback Detection Time PI2 High FB Tim Sets the secondary PI high feedback detection delay time in seconds Default 1 0 s Min 0 0 Max 25 5 S3 17 322A Secondary PI Feedback Detection Selection PI2...

Page 436: ...otor as specified on the motor nameplate Default 1750 r min Min 0 Max 24000 T1 09 0709 Motor No Load Current Stationary Auto Tuning Motor No Load Current OLV OLV OLV OLV Sets the no load current for t...

Page 437: ...lay units are determined by o1 03 10 V Max frequency 0 01 Hz U1 06 0045 7 Output Voltage Reference Output Voltage Displays the output voltage 10 V 200 Vrms 3 0 1 Vac U1 07 0046 7 DC Bus Voltage DC Bus...

Page 438: ...input terminal A2 10 V 100 0 1 U1 15 0050 7 Terminal A3 Input Level Term A3 Level Displays the signal level to analog input terminal A3 10 V 100 0 1 U1 16 0053 Output Frequency after Soft Starter SFS...

Page 439: ...back signal H3 oo 28 No signal output available dep on P1 02 U1 82 0B9D 6 Two Motor Time to Alternate 2Motor Alt Time Time remaining before making a motor switch No signal output available min U1 83 0...

Page 440: ...bus a value of 8192 is equal to 100 of the drive rated output current 3 Values shown are specific to 200 V class drives Double the value for 400 V class drives Multiply the value by 2 875 for 600 V cl...

Page 441: ...ignal output available 0 10 U2 20 008E Heatsink Temperature at Previous Fault Actual Fin Temp Displays the temperature of the heatsink when the most recent fault occurred No signal output available 1...

Page 442: ...fault occurred No signal output available U3 24 300E Date Year at 2nd Most Recent Fault Fault 2 YYYY Displays the year when the second most recent fault occurred No signal output available U3 25 300F...

Page 443: ...ecent Fault Fault 9 HHMM Displays the time when the ninth most recent fault occurred No signal output available U3 48 3026 Date Year at 10th Most Recent Fault Fault 10 YYYY Displays the year when the...

Page 444: ...45 MWh No signal output available 0 1 kWh U4 11 005D kWh Upper 5 Digits kWh Upper 5 dig No signal output available 1 MWh U4 13 07CF Peak Hold Current Current PeakHold Displays the highest current valu...

Page 445: ...rmistor Input Note This monitor is only displayed in models 4A0930 and 4A1200 200 C 1 C U4 37 1044 oH Alarm Location Monitor OH Alarm Axis Displays the module where the oH alarm occurred as a binary n...

Page 446: ...led by b5 43 and b5 44 No signal output available 0 01 2 U5 17 086E PI2 Setpoint PI2 Setpoint Displays the secondary PI setpoint Dependent upon S3 02 3 U5 18 086F PI2 Feedback PI2 Feedback Displays th...

Page 447: ...y 2 875 for 600 V class drives Note Fault histories are not kept when CPF00 CPF01 CPF06 CPF24 oFA00 oFb00 oFC00 Uv1 Uv2 or Uv3 occur u U7 CASE Monitors No Addr Hex Name LCD Display Description Analog...

Page 448: ...B 16 U Monitors This Page Intentionally Blank 448 YASKAWA TOEP YAIP1W 01F YASKAWA AC Drive iQpump1000 User Manual...

Page 449: ...BUS MODBUS SETUP PARAMETERS 455 C 5 DRIVE OPERATIONS BY MEMOBUS MODBUS 459 C 6 COMMUNICATIONS TIMING 460 C 7 MESSAGE FORMAT 461 C 8 MESSAGE EXAMPLES 463 C 9 MEMOBUS MODBUS DATA TABLE 465 C 10 ENTER CO...

Page 450: ...ated from the master and responded to by the slaves The master communicates with the specified slave drive The address or node for each slave must be set prior so the master can communicate with the s...

Page 451: ...t stop synchronization Communication Parameters Communication Speeds Available 1 2 2 4 4 8 9 6 19 2 38 4 57 6 76 8 115 2 kbps Data length 8 bit fixed Parity Select even odd or none Stop bit 1 bit fixe...

Page 452: ...and other wiring and power cables Use shielded cables for the communications cables and properly shielded clamps to prevent problems with noise When using RS 485 communications connect S to R and S to...

Page 453: ...o electrical interference Drive Drive Drive S2 S2 S2 S S R R IG S S R R IG S S R R IG OFF OFF ON R R S S IG Controller Figure C 3 RS 485 Interface Note 1 Set DIP switch S2 to the ON position on the dr...

Page 454: ...7 to 0 when using the RS 422 interface in a point to point circuit u Network Termination The two ends of the MEMOBUS Modbus network line have to be terminated The drive has a built in termination resi...

Page 455: ...nication Speed 0 1200 bps 5 38400 bps 1 2400 bps 6 57600 bps 2 4800 bps 7 76800 bps 3 9600 bps 8 115200 bps 4 19200 bps n H5 03 Communication Parity Selection Sets the parity used for communications N...

Page 456: ...n H5 06 Drive Transmit Wait Time Sets the time the drive waits after receiving data from a master until responding data Note Cycle power for the setting to take effect No Name Setting Range Default H5...

Page 457: ...direction Setting bit 1 will start and stop the drive in reverse Setting 1 Run Stop FWD REV Setting bit 0 of MEMOBUS Modbus register 0001H will start and stop the drive Setting bit 1 changes the direc...

Page 458: ...g Range Default H5 16 Communication Error Fault Restart Selection 0 to 3 3 Setting 0 No retry Setting 1 Retry C 4 MEMOBUS Modbus Setup Parameters 458 YASKAWA TOEP YAIP1W 01F YASKAWA AC Drive iQpump100...

Page 459: ...Controlling the Drive Select an external reference and adjust the parameters in Table C 2 accordingly to start and stop the drive or set the frequency reference using MEMOBUS Modbus communications Tab...

Page 460: ...drive EEPROM after initialization 5 s 1 If the drive receives command type 1 data during the minimum wait time it will perform the command and then respond However if it receives a command type 2 or 3...

Page 461: ...ve registers must also always have a length of two bytes Register data read out from the drive will always consist of two bytes u Error Check The drive uses a CRC 16 cyclic redundancy check checksum m...

Page 462: ...0 0111 1111 1111 0 Shift 4 0011 0100 0001 0011 1 Shift 4 0011 0011 1111 1111 1 XOR w A001H 1010 0000 0000 0001 XOR w A001H 1010 0000 0000 0001 XOR result 1001 0100 0001 0010 XOR result 1001 0011 1111...

Page 463: ...er Upper 00H CRC 16 Upper 45H Lower 00H Lower F0H Next storage register Upper 00H Lower 00H Next storage register Upper 01H Lower F4H CRC 16 Upper AFH Lower 82H u Loopback Test Function code 08H perfo...

Page 464: ...n Enter command may be necessary to activate or save the data depending on the setting of H5 11 Refer to H5 11 Communications Enter Function Selection on page 457 and Refer to Enter Command on page 48...

Page 465: ...put 3 bit 7 Multi Function Input 4 bit 8 Multi Function Input 5 bit 9 Multi Function Input 6 bit A Multi Function Input 7 bit B Multi Function Input 8 bit C to F Reserved 0002H Frequency Reference Uni...

Page 466: ...ption AO A3 Analog Output 1 10 V 4000 H 001CH Analog Monitor Option AO A3 Analog Output 2 10 V 4000 H 001DH to 001FH Reserved 3004H Set Time Hours Minutes HHmm 3005H Set Date Year Day of Week YYdd 300...

Page 467: ...lt includes oFx bit 9 Motor Overload oL1 Overtorque Detection 1 2 oL3 oL4 Undertorque Detection 1 2 UL3 UL4 bit A Reserved bit B Main Circuit Undervoltage Uv bit C Undervoltage Uv1 Control Power Suppl...

Page 468: ...7 Undervoltage Uv bit 8 Cooling Fan Error FAn bit 9 MEMOBUS Modbus Communication Error CE bit A Option Communication Error bUS bit B Undertorque Detection 1 2 UL3 UL4 bit C Motor Overheat oH3 bit D P...

Page 469: ...ed 002EH Reserved 002FH Frequency Reference Bias from Up Down 2 Function 0 1 units 0030H Reserved 0031H DC Bus Voltage 1 Vdc units 0032H to 0033H Reserved 0034H Product Code 1 ASCII Product Type 0035H...

Page 470: ...098H High Word of Accumulated Operation Time Monitor 10 h units U4 01 0099H Low Word of Accumulated Operation Time Monitor 1 h units U4 01 009AH High Word of Cooling Fan Operation Time Monitor U4 03 0...

Page 471: ...nput terminal S6 EF6 bit 4 External Fault at input terminal S7 EF7 bit 5 External Fault at input terminal S8 EF8 bit 6 Cooling Fan Error FAn bit 7 to 9 Reserved bit A Input Phase Loss PF bit B Output...

Page 472: ...t oH5 00C5H Fault Contents 8 bit 0 Reserved bit 1 Node Setup Fault nSE bit 2 Thermistor Disconnect THo bit 3 to 8 Reserved bit 9 Underload Detection 6 UL6 bit A B Reserved bit C HOA Time Not Set TIM b...

Page 473: ...erminal S8 EF8 bit E Cooling Fan Error FAn bit F Reserved 00C9H Alarm Contents 3 bit 0 1 Reserved bit 2 Digital Operator Connection Fault oPr bit 3 MEMOBUS Modbus Communication Error CE bit 4 Option C...

Page 474: ...ow Flow LOWFL bit 6 Accum Level ACCUM bit 7 Motor Overheat NTC Input oH5 bit 8 Reserved bit 9 High Flow HIFLO bit A Low Suction LOSUC bit B Loss Of Prime LOP bit C Thermistor Disconnect THo bit D Unde...

Page 475: ...PROM Serial Communications Fault CPF08 bit 9 A Reserved bit B RAM Fault CPF11 bit C FLASH Memory Fault CPF12 bit D Watchdog Circuit Exception CPF13 bit E Control Circuit Fault CPF14 bit F Reserved 00D...

Page 476: ...SLMOD oFA11 bit 2 Drive Receive CRC Error oFA12 bit 3 Drive Receive Frame Error oFA13 bit 4 Drive Receive Abort Error oFA14 bit 5 Option Receive CRC Error oFA15 bit 6 Option Receive Frame Error oFA16...

Page 477: ...Error oFb31 bit 2 Sumcheck Error oFb32 bit 3 Comm option timeout waiting for response oFb33 bit 4 MEMOBUS Timeout oFb34 bit 5 Drive timeout waiting for response oFb35 bit 6 CI Check Error oFb36 bit 7...

Page 478: ...bit 7 Drive timeout waiting for response oFC37 bit 8 Control Command Selection Error oFC38 bit 9 Drive timeout waiting for response oFC39 bit A Control Response Selection 1 Error oFC40 bit B Drive ti...

Page 479: ...S3 EF3 0012H Pump Fault at Input Terminal S4 EF4 0013H Pump Fault at Input Terminal S5 EF5 0014H Pump Fault at Input Terminal S6 EF6 0015H Pump Fault at Input Terminal S7 EF7 0016H Pump Fault at Inpu...

Page 480: ...t Error CPF41 00ABH Control Circuit Error CPF42 00ACH Control Circuit Error CPF43 00ADH Control Circuit Error CPF44 00AEH Control Circuit Error CPF45 0101H Option Compatibility Error oFA00 0102H Optio...

Page 481: ...n be read out from MEMOBUS Modbus register 007FH Table C 6 Alarm Register 007FH Contents Fault Code Fault Name 0001H Undervoltage Uv 0002H Overvoltage ov 0003H Heatsink Overheat oH 0004H Drive Overhea...

Page 482: ...gWL SP Lost Switched to Net 005CH Feedback Loss Wire Break Fault Code Fault Name 005DH Net Flow Meter Lost Chk Source 005EH R DNE Sx Remote Drv Dis 005FH Low Suction Pressure 0059H Anti Jam Active 006...

Page 483: ...US Modbus communications settings set parameter H5 11 in accordance with the Enter command configuration in the older drive H5 11 determines whether an Enter command is necessary to activate parameter...

Page 484: ...Attempted to write to read only data 23H DC Bus Undervoltage Write Error During an undervoltage situation the master attempted to write to parameters that cannot be written to during undervoltage 24H...

Page 485: ...3 Turn off the power to the drive 4 With the power off wire the drive as shown in Figure C 8 connecting terminals R and S R and S and S6 and SC E G IG R R S S S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP V AC A1...

Page 486: ...C 12 Self Diagnostics This Page Intentionally Blank 486 YASKAWA TOEP YAIP1W 01F YASKAWA AC Drive iQpump1000 User Manual...

Page 487: ...This appendix explains the guidelines and criteria for maintaining CE and UL standards D 1 EUROPEAN STANDARDS 488 D 2 UL AND CSA STANDARDS 496 Appendix D YASKAWA TOEP YAIP1W 01F YASKAWA AC Drive iQpum...

Page 488: ...ply with the Low Voltage Directive be sure to meet the following conditions when combining this drive with other devices n Area of Use Do not use drives in areas with pollution higher than degree 2 an...

Page 489: ...50 4A0072 FWH 250A 250 4A0088 FWH 250A 250 4A0103 FWH 250A 250 4A0139 FWH 350A 350 4A0165 FWH 400A 400 4A0208 FWH 500A 500 4A0250 FWH 600A 600 4A0296 FWH 700A 700 4A0362 FWH 800A 800 4A0414 FWH 800A 8...

Page 490: ...nsure continued compliance with guidelines Refer to EMC Filters on page 493 for EMC filter selection Installation Method Verify the following installation conditions to ensure that other devices and m...

Page 491: ...hing conductor or a protective earthing conductor with a cross section of at least 10 mm2 Cu or 16 mm2 Al must be used Failure to comply may result in death or serious injury C B A A Braided shield ca...

Page 492: ...Enclosure panel E Drive F Motor cable braided shield cable max 10 m G Motor H Cable shield ground I Cable clamp J Ground plate scrape off any visible paint K EMC noise filter Figure D 4 EMC Filter and...

Page 493: ...3 5 19 6 2A0211 2A0250 FS5972 410 99 410 23 1 10 2 4 5 15 2 9 3 4 7 3 2A0312 2A0360 FS5972 600 99 600 24 3 10 2 5 3 15 2 9 3 4 7 2A0415 Three Phase 400 V Class 4A0002 FS5972 10 07 10 2 7 5 6 1 8 13 0...

Page 494: ...972 600 99 1 600 24 3 10 2 5 3 15 2 9 3 4 7 4A1200 FS5972 800 99 1 800 69 4 11 8 6 3 28 2 10 8 8 3 1 Connect two of the same filters in parallel H X H D W Y Figure 1 Figure 3 Figure 2 W Y X X X H W D...

Page 495: ...hokes Model Rating 200 V Three Phase Units 2A0004 UZDA B 5 4 A 8 mH 2A0006 400 V Three Phase Units 4A0002 UZDA B 3 2 A 28 mH 4A0004 Note DC link chokes are not required for other models to comply with...

Page 496: ...erminals are specifically required when wiring the drive main circuit terminals on models 2A0110 to 2A0415 4A0058 to 4A1200 and 5A0041 to 5A0242 Use only the tools recommended by the terminal manufact...

Page 497: ...1 TP 060 100 051 266 2 0 2P 70 10 TD 323 TD 312 TP 080 100 054 036 2A0250 3 0 2P M12 80 L12 YF 1 YET 300 1 TD 323 TD 312 TP 080 100 051 558 4 0 2P 100 L12 TD 324 TD 312 TP 100 100 051 560 250 2P 150 L...

Page 498: ...YA 5 AD 952 TP 014 100 051 261 4 R22 6 AD 953 TP 022 100 051 262 4A0058 6 M8 R14 8 YA 5 AD 952 TP 014 100 054 035 4 R22 8 AD 953 TP 022 100 051 263 4A0072 4 M8 R22 8 YA 5 AD 953 TP 022 100 051 263 3...

Page 499: ...7 600 4A0362 3 0 2P M12 80 L12 YF 1 YET 300 1 TD 323 TD 312 TP 080 100 051 558 4 0 2P 100 L12 TD 324 TD 312 TP 100 100 051 560 250 2P 150 L12 TD 325 TD 313 TP 150 100 051 562 300 2P 350 2P 180 L12 TD...

Page 500: ...if the cause cannot be identified Yaskawa recommends installing one of the following types of branch circuit protection to maintain compliance with UL508C Semiconductor protective type fuses are pref...

Page 501: ...1600 600 V Class 5A0003 2 3 6 15 6 25 10 FWP 50B 50 5A0004 3 5 1 15 8 15 FWP 50B 50 5A0006 5 8 3 15 12 20 FWP 60B 60 5A0009 7 5 12 20 20 35 FWP 60B 60 5A0011 10 16 30 25 45 FWP 70B 70 5A0017 15 23 40...

Page 502: ...V 1500 A 320000 to 3100000 CS5F 1500 Fuji Electric AC500 V 1500 A 351000 FWH 1600A Bussman AC500 V 1600 A n Low Voltage Wiring for Control Circuit Terminals Wire low voltage wires with NEC Class 1 cir...

Page 503: ...default Selects protection characteristics for a standard self cooled motor with limited cooling capabilities when running below the rated speed The motor overload detection level oL1 is automaticall...

Page 504: ...00 Open Type Enclosure When using an external heatsink UL compliance requires covering exposed capacitors in the main circuit to prevent injury to surrounding personnel The portion of the external hea...

Page 505: ...cooler For more information contact your nearest Yaskawa representative or our sales office A B C D E A Drive outside panel B Drive inside panel C Opening to capacitors D Installation screws E Capacit...

Page 506: ...January 2016 4 Appendix A Revision Single Phase Derating October 2015 3 All Updated documentation to support drive software version PRG 8552 August 2015 2 All Revision Document title Revision Changed...

Page 507: ......

Page 508: ...310 Thailand Phone 66 2693 2200 Fax 66 2693 4200 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5...

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