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YASKAWA CIMR-JB Series, Installation & Start-Up Manual


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Parameter Setting Range Error . . . . . . . . . . . . . . . . . . . . . 136
Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
PASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 150
Password  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Password Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Password Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Peak Hold Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 245
Peripheral Devices Affected by Drive Operation . . . . 164
PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 145
Phase Order Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Poor Speed Control Accuracy. . . . . . . . . . . . . . . . . . . . . . 160
Power Specifications 200 V Class Models . . . . . . . . . . 211
Power Specifications 400 V Class Models . . . . . . . . . . 213
Previous Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 245
Programming Mode. . . . . . . . . . . . . . . . . . . . . . . . . .85, 87, 88
Protective Covers, Reattaching. . . . . . . . . . . . . . . . . . . . . 207
Protective Covers, Removing . . . . . . . . . . . . . . . . . . . 48, 206
PWM Feedback Data Fault . . . . . . . . . . . . . . . . . . . . . . . . 134
PWM Feedback Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

R

RAM Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Ramp to Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Rated Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211, 213
Rated Output Capacity (kVA) . . . . . . . . . . . . . . . . . . . . . 211
Rated Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211, 213
REMOTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Restart Enabled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Reverse Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Reverse Operation Selection . . . . . . . . . . . . . . . . . . . . . . . 224
Reverse Run Command (2-Wire sequence) . . . . . . . . . 233
rH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 145
RTS Control Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Run command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Run Command/Frequency Reference Source Selection 
Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Run Command at Power Up . . . . . . . . . . . . . . . . . . . . . . . 224
Run Command Input Error . . . . . . . . . . . . . . . . . . . . . . . . 135
Run Command Input Selection. . . . . . . . . . . . . . . . . . . . . . .96
Run Command Selection . . . . . . . . . . . . . . . . . . . . . . 157, 224
Run Command Selection during Program. . . . . . . . . . . 224
Run Command Selection Error. . . . . . . . . . . . . . . . . . . . . 136

S

S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97

S2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
Safety Hazard Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
S-Curve Characteristic at Accel End. . . . . . . . . . . . . . . . 226
S-Curve Characteristic at Accel Start . . . . . . . . . . . . . . . 226
S-Curve Characteristic at Decel End. . . . . . . . . . . . . . . . 226
S-Curve Characteristic at Decel Start . . . . . . . . . . . . . . . 226
S-Curve Characteristics . . . . . . . . . . . . . . . . . . . . . . . 100, 132
SE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 150
Serial Communication Reference Selection . . . . . . . . . 232
Serial Communication Transmission Error . . . . . . 135, 147
Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 92
Shielded Twisted-Pair Cables . . . . . . . . . . . . . . . . . . . . . . . .62
Side-by-Side Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Sinking/Sourcing Mode Switch . . . . . . . . . . . . . . . . . . . . . .28
Slip Compensation Gain. . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Slip Compensation Primary Delay Time . . . . . . . . . . . . 226
Soft Charge Circuit Fault . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Soft Current Limit Selection . . . . . . . . . . . . . . . . . . . . . . . 240
Software No. (Flash) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Software No. (ROM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Software Number (Flash). . . . . . . . . . . . . . . . . . . . . . . . . . 118
Software Number (ROM) . . . . . . . . . . . . . . . . . . . . . . . . . 118
Speed Agreement Detection Level . . . . . . . . . . . . . . . . . 238
Speed Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Stall Prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Stall Prevention During Deceleration . . . . . . . . . . . . . . . . .70
Stall Prevention Level during Acceleration . . . . . . . . . 238
Stall Prevention Level during Run . . . . . . . . . . . . . . . . . 238
Stall Prevention Selection during Acceleration . . . . . . 238
Stall Prevention Selection during Deceleration . . . . . . 238
Stall Prevention Selection during Run . . . . . . . . . . . . . . 238
Standard Connection Diagram . . . . . . . . . . . . . . . . . . . 43, 44
STOP Key Function Selection . . . . . . . . . . . . . . . . . . . . . 241
Stopping Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Stopping Method After Communication Error. . . . . . . 236
Stopping Method Selection . . . . . . . . . . . . . . . . . . . . . . . . 224

T

Terminal A1 Bias Setting. . . . . . . . . . . . . . . . . . . . . . . . . . 234
Terminal A1 Gain Setting . . . . . . . . . . . . . . . . . . . . . . . . . 234
Terminal A1 Input Voltage . . . . . . . . . . . . . . . . . . . . . . . . 118
Terminal A1 Signal Level Selection . . . . . . . . . . . . . . . . 234
Terminal Block Configuration . . . . . . . . . . . . . . . . . . . . . . .47
Terminal Board Wiring Guide . . . . . . . . . . . . . . . . . . . . . . .62
Terminal M1 thru M2 Function Selection (relay) . . . . 111

Index

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual

283

Summary of Contents for CIMR-JB Series

Page 1: ...00 V Class Three Phase Input 0 2 to 5 5 kW To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Per...

Page 2: ...askawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information c...

Page 3: ...Information 14 Safety Messages 15 Drive Label Warnings 18 Warranty Information 18 Quick Reference 20 1 RECEIVING 21 1 1 Section Safety 22 1 2 Model Number and Nameplate Check 23 Nameplate 23 1 3 Comp...

Page 4: ...0 Open Chassis Cover Removal and Installation 48 3 6 Main Circuit Wiring 50 Main Circuit Terminal Functions 50 Wire Gauges and Tightening Torque 50 Main Circuit Terminal Power Supply and Motor Wiring...

Page 5: ...03 94 Frequency Reference Source b1 01 94 Run Command Input Selection b1 02 96 Stopping Method Selection b1 03 98 Acceleration Deceleration C1 01 to C1 04 99 Drive Duty and Carrier Frequency Selection...

Page 6: ...t Displays Causes and Possible Solutions 137 5 5 Alarm Detection 147 Alarm Codes Causes and Possible Solutions 147 5 6 Operator Programming Errors 152 oPE Codes Causes and Possible Solutions 152 5 7 D...

Page 7: ...Circuit Breaker ELCB 191 Installing a Leakage Breaker 192 Installing a Magnetic Contactor 192 Connecting an AC or DC Reactor 193 Connecting a Surge Absorber 194 Connecting a Noise Filter 194 EMC Filte...

Page 8: ...eters Multi Function Terminals 231 L Protection Function 237 n Advanced Performance Set Up 241 o Operator Related Parameters 241 U Monitors 243 B 3 China Localized Drive Default Values 246 B 4 Default...

Page 9: ...C 5 275 INDEX 277 Table of Contents YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation Start Up Manual 9...

Page 10: ...Table of Contents This Page Intentionally Blank 10 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation Start Up Manual...

Page 11: ...that if not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for the consequences of ignoring these instructions i 1 PREFACE 12 i 2 GENERAL SAFETY 14 i YAS...

Page 12: ...operty damage losses or claims arising from misapplication of its products This manual is designed to ensure correct and suitable application of Variable J1000 Series drives Read this manual before at...

Page 13: ...kawa J1000 Series Drive r min Revolutions per Minute SI 485 J RS 422 RS 485 Interface for MEMOBUS Modbus Communication V f V f Control i 1 Preface YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1...

Page 14: ...he manual number shown on the front cover If nameplate becomes worn or damaged order a replacement from your Yaskawa representative or the nearest Yaskawa sales office WARNING Read and understand this...

Page 15: ...s responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure...

Page 16: ...by authorized personnel familiar with installation adjustment and maintenance of AC drives Do not remove covers or touch circuit boards while the power is on Failure to comply could result in death or...

Page 17: ...rate damaged equipment Failure to comply could result in further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Install adequate branch circuit sh...

Page 18: ...quirements make sure to ground the supply neutral for 400V class Figure i 1 Warning Information Warning Label Figure i 2 Warning Information Position u Warranty Information n Warranty Period This driv...

Page 19: ...arranty are Problems due to improper maintenance or handling carelessness or other reasons where the customer is determined to be responsible Problems due to additions or modifications made to a Yaska...

Page 20: ...fety devices must be installed to minimize the likelihood of any accident u Quick Reference Run a Motor of One Frame Larger Capacity When using this drive for variable torque loads such as fans and pu...

Page 21: ...m after receiving the drive and illustrates the different enclosure types and components 1 1 SECTION SAFETY 22 1 2 MODEL NUMBER AND NAMEPLATE CHECK 23 1 3 COMPONENT NAMES 26 1 YASKAWA ELECTRIC TOEP C7...

Page 22: ...ply may result in ESD damage to the drive circuitry A motor connected to a PWM drive may operate at a higher temperature than a utility fed motor and the operating speed range may reduce motor cooling...

Page 23: ...O KCC REM Yec CIMR V1000 XXX J I H G E B A YASKAWA ELECTRIC CORPORATION MADE IN JAPAN 2 1 Kurosaki shiroishi Yahatanishi Ku Kitakyushu 806 0004 Japan C F D A Normal Duty Amps Heavy Duty Amps B Softwar...

Page 24: ...B China C Europe T Asia U USA Refer to the tables below 1 Drives with these specifications do not guarantee complete protection for the specified environmental condition n Single Phase 200 V Normal Du...

Page 25: ...1 0 0018 3 7 17 5 0018 3 0 14 0 0020 5 5 19 6 0020 3 7 17 5 n Three Phase 400 V Normal Duty Heavy Duty No Max Motor Capacity kW Rated Output Current A No Max Motor Capacity kW Rated Output Current A 0...

Page 26: ...C D E G H J I F A Mounting hole B Heatsink C Cable cover D Terminal cover E Front cover screw F Option connector cover G Front cover H LED operator Refer to Using the Digital LED Operator on page 79...

Page 27: ...screw G Option connector cover H Front cover I LED operator Refer to Using the Digital LED Operator on page 79 J Case K Cooling fan 1 L Fan cover 1 Figure 1 3 Exploded view of IP20 Open Chassis Type C...

Page 28: ...h on page 64 C Control circuit terminal Refer to Control Circuit Wiring on page 57 D Main circuit terminal Refer to Wiring the Main Circuit Terminal on page 56 E Ground terminal F Terminal cover G Opt...

Page 29: ...lation This chapter explains how to properly mount and install the drive 2 1 SECTION SAFETY 30 2 2 MECHANICAL INSTALLATION 33 2 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation St...

Page 30: ...over an IP20 Open Chassis drive should be less than 50 C while an IP20 NEMA Type 1 drive using the NEMA Type 1 Kit option should have an airflow cooler than 40 C CAUTION Crush Hazard Do not carry the...

Page 31: ...a standard blower cooled motor If 100 torque is required continuously at low speed consider using a special drive or vector motor Select a motor that is compatible with the required load torque and o...

Page 32: ...ing to its rated output current When the distance between the motor and drive is long use a cable thick enough to connect the motor to the drive to prevent motor torque reduction When using an explosi...

Page 33: ...t and dust metal shavings oil water or other foreign materials radioactive materials combustible materials e g wood harmful gases and liquids excessive vibration chlorides direct sunlight Altitude Up...

Page 34: ...ng Install the heatsink against a closed surface to avoid diverting cooling air around the heatsink A A C C B Side Clearance Top Bottom Clearance A 30 mm minimum B Airflow direction C 100 mm minimum F...

Page 35: ...e tops of the drives B 30 mm minimum C 100 mm minimum D Airflow direction Figure 2 3 Space Between Drives Side by Side Mounting Note When installing drives of different heights in the same enclosure p...

Page 36: ...W H D W1 H1 H2 D1 D2 t1 Wt kg Single Phase 200 V Class BA0001B 68 128 76 56 118 5 6 5 67 5 3 0 6 BA0002B 68 128 76 56 118 5 6 5 67 5 3 0 6 BA0003B 68 128 118 56 118 5 38 5 109 5 5 1 0 Three Phase 200...

Page 37: ...137 5 96 118 5 58 129 5 1 7 2A0018B 140 128 143 128 118 5 65 134 5 5 2 4 2A0020B 140 128 143 128 118 5 65 134 5 5 2 4 Three Phase 400 V Class 4A0001B 108 128 81 96 118 5 10 72 5 5 1 0 4A0002B 108 128...

Page 38: ...2 2 Mechanical Installation This Page Intentionally Blank 38 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation Start Up Manual...

Page 39: ...N CIRCUIT CONNECTION DIAGRAM 46 3 4 TERMINAL BLOCK CONFIGURATION 47 3 5 PROTECTIVE COVERS 48 3 6 MAIN CIRCUIT WIRING 50 3 7 CONTROL CIRCUIT WIRING 57 3 8 I O CONNECTIONS 64 3 9 MAIN FREQUENCY REFERENC...

Page 40: ...s injury by contacting the motor case Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure to comply could result in death or serious injury Remove a...

Page 41: ...ard Tighten all terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections Do not use...

Page 42: ...ing in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Check all the wiring to ensure that all connections are correct after installin...

Page 43: ...eres 240 Vac maximum 200 V Class and 480 Vac maximum 400 V Class NOTICE When the wiring distance is greater than 100 meters pay special attention to the motor insulation voltage or use a drive duty mo...

Page 44: ...tch 2 MCCB THRX OFF ON MC SA SA Three phase power supply for 200 V 400 V Jumper DIP switch S1 Sink Source Terminals 1 2 B1 and B2 are for connecting options Never connect power supply lines to these t...

Page 45: ...on terminal S1 may cause the drive to start WARNING When 3 Wire sequence is used set the drive to 3 Wire sequence before wiring the control terminals and ensure parameter b1 17 is set to 0 drive does...

Page 46: ...tor DC link choke option Braking Resistor Unit option R L1 S L2 1 2 B1 B2 U T1 V T2 W T3 Figure 3 3 Connecting Single Phase Main Circuit Terminals NOTICE Do not connect T L3 terminal when using single...

Page 47: ...dels CIMR J BA0006 0010 CIMR J 2A0008 0010 0012 0018 0020 CIMR J 4A0001 0002 0004 0005 0007 0009 0011 Models CIMR J BA0001 0002 0003 CIMR J 2A0001 0002 0004 0006 Figure 3 5 Main Circuit Terminal Block...

Page 48: ...screw that locks the front cover in place to remove Figure 3 6 Remove the Front Cover on an IP20 Open Chassis Drive 2 Apply pressure to the tabs on each side of the terminal cover Pull the terminal co...

Page 49: ...all protective covers when wiring is complete Apply only a small amount of pressure to lock the cover back into place Figure 3 8 Reattach the Protective Covers on an IP20 Open Chassis Drive 3 5 Prote...

Page 50: ...o this terminal 2 1 DC power supply input For connecting a DC power supply 2 terminals Ground Grounding Terminal 55 u Wire Gauges and Tightening Torque Select the appropriate wires and crimp terminals...

Page 51: ...75 to 2 14 18 to 14 2 5 0 75 to 2 5 BA0006 R L1 S L2 T L3 2 2 to 5 5 12 14 to 10 2 5 2 5 to 6 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 2 2 to 5 5 14 14 to 10 2 5 2 5 to 6 1 2 2 2 to 5 5 14 to 10 2 5...

Page 52: ...2 to 5 5 14 14 to 10 2 5 2 5 to 6 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 2 2 to 5 5 14 14 to 10 2 5 2 5 to 6 1 2 2 2 to 5 5 14 to 10 2 5 to 6 B1 B2 2 2 to 5 5 14 to 10 2 5 to 6 2 2 to 5 5 10 14 to...

Page 53: ...pecifications Drive Model Terminal For Japan and Asia 1 For United States 2 For Europe and China 3 Screw Size Tightening Torque N m lb in Recomm Gauge mm2 Wire Range mm2 Recomm Gauge AWG kcmil Wire Ra...

Page 54: ...r to run in reverse if the phase order is backward NOTICE Do not connect phase advancing capacitors or LC RC noise filters to the output circuits Improper application of noise filters could result in...

Page 55: ...WARNING Electrical Shock Hazard Be sure to ground the drive ground terminal 200 V Class Ground to 100 or less 400 V Class Ground to 10 or less Improper equipment grounding could result in death or se...

Page 56: ...over to Prevent Miswiring Main Circuit Connection Diagram Refer to section 3 3 Main Circuit Connection Diagram on page 46 for drive main power circuit connections WARNING Fire Hazard The braking resis...

Page 57: ...250 Setting power supply 10 5 max 20 mA Digital output 250 Vac 10 mA to 1 A 30 Vdc 10 mA to 1 A default setting Main speed frequency reference Multi function programmable Sink Source 2 3 0 to 10 Vdc...

Page 58: ...and start the motor n Input Terminals Table 3 6 Control Circuit Input Terminals Type No Terminal Name Function Function Signal Level Default Setting Multi Function Digital Inputs S1 Multi function inp...

Page 59: ...Minimum load 5 Vdc 10 mA reference value MB N C output fault MC Digital output common Monitor Output AM Analog monitor output 0 to 10 Vdc 2 mA or less Resolution 1 256 AC Monitor common 0 V u Termina...

Page 60: ...m2 AWG Recomm mm2 AWG Wire Type MA MB MC M3 0 5 to 0 6 Stranded 0 25 to 1 5 24 to 16 Single 0 25 to 1 5 24 to 16 0 75 18 0 25 to 1 0 24 to 17 0 5 20 Shielded line etc S1 S5 SC V A1 AC AM M2 0 22 to 0...

Page 61: ...when connecting to the control terminals Improper application of peripheral devices could result in drive performance degradation due to improper power supply NOTICE Insulate shields with tape or shri...

Page 62: ...sheath Insulate with tape F Shield Figure 3 14 Preparing the Ends of Shielded Cables When setting the frequency by analog reference from an external potentiometer use shielded twisted pair wires and g...

Page 63: ...A1 Main speed frequency reference 0 to 10 Vdc 20 k or 4 to 20 mA 250 0 to 20 mA 250 Figure 3 15 Wiring the Frequency Reference to the Control Circuit Terminals External Reference 3 7 Control Circuit W...

Page 64: ...mode and sourcing mode the drive is preset to sinking mode Table 3 10 Sinking Sourcing Mode Setting Set Value Details SINK Sinking Mode 0 V common default setting SOURCE Sourcing Mode 24 V common SIN...

Page 65: ...l 24 V power supply S1 SINK SOURCE S2 S3 S3 24 V S4 S5 SC SINK SOURCE FWD Run Stop REV Run Stop External Fault N O Fault Reset Multi step Speed 1 Shielded Cable Multi funciton input Figure 3 17 Sinkin...

Page 66: ...e an external 24 V power supply S1 24V S2 S3 24V S4 S5 SC S3 SINK SOURCE SINK SOURCE External power supply FWD Run Stop REV Run Stop External Fault N O Fault reset Multi step speed 1 Shielded cable Fi...

Page 67: ...t the DIP switch S1 to I and set parameter H3 01 2 or 3 4 20 mA or 0 20 mA Table 3 11 Frequency Reference Configurations Voltage Input Current Input 10 5 V 20 mA current Main speed frequency reference...

Page 68: ...efault Setting MEMOBUS Register H3 01 Frequency ref voltage current terminal A1 signal level selection Selects the signal level for terminal A1 0 0 to 10 V unipolar input negative frequency reference...

Page 69: ...put power to the drive if the braking resistor overheats In the event of a possible thermal overload the relay triggers the input contactor and prevents the braking resistor from burning up u Installa...

Page 70: ...eath or serious injury by fire Attach the drive or braking resistors to metal or other noncombustible material 6 Reinstall drive covers and resistor covers if provided 7 Set parameter L3 04 0 to disab...

Page 71: ...a Run command or is already running Under the following conditions the Drive ready signal will switch off and remain off even if a Run command is entered when the power supply is shut off during a fau...

Page 72: ...and motor together The motor lines and drive output terminals R T1 V T2 and W T3 should match in order to produce the desired phase order If the phase order is incorrect the drive will rotate in the...

Page 73: ...ol circuit wiring 57 17 Ground the shields of shielded wiring to the GND terminal 61 18 If using a 3 Wire sequence properly set parameters for multi function contact input terminals S1 through S5 and...

Page 74: ...3 12 Wiring Checklist This Page Intentionally Blank 74 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation Start Up Manual...

Page 75: ...AL LED OPERATOR 79 4 3 THE DRIVE AND PROGRAMMING MODES 85 4 4 START UP FLOWCHART 93 4 5 BASIC OPERATION 94 4 6 POWERING UP THE DRIVE 119 4 7 NO LOAD OPERATION TEST RUN 121 4 8 TEST RUN WITH LOAD CONNE...

Page 76: ...e Do not touch any terminals before the capacitors have fully discharged Failure to comply could result in death or serious injury Before wiring terminals disconnect all power to the equipment The int...

Page 77: ...fied tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections Do not use an improper voltage source Failure to comply...

Page 78: ...the drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when connecti...

Page 79: ...12 13 15 4 J1000 STOP 5 400V Read manual before installing Wait 5 minutes for capacitor discharge after disconnecting power supply To conform to requirements make sure to ground the supply neutral fo...

Page 80: ...even if a Run command is active at any external Run command source Set parameter o2 06 to 0 to disable the STOP key priority 8 ENTER Key Selects all modes parameters settings etc Selects a menu item t...

Page 81: ...6 F O X None 7 G P Y 8 H Q Z None 1 Displayed in two digits u LED Screen Displays Display Lit Flashing Off When the drive detects an alarm or error When an alarm occurs oPE detected Normal state no fa...

Page 82: ...Run During deceleration to stop When a Run command is input and frequency reference is 0 During deceleration at a fast stop During stop by interlock operation During stop As shown 1 Refer to Figure 4...

Page 83: ...FF ON Flashing OFF OFF RUN LED RUN 0 Hz 6 Hz RUN STOP STOP Figure 4 2 RUN LED and Drive Operation 4 2 Using the Digital LED Operator YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installati...

Page 84: ...characters are shown in this manual The drive will display the actual setting values 1 Verify Menu Set Up Mode Parameter Setting Mode Description of Key Operations PROGRAMMING MODE DRIVE MODE Figure...

Page 85: ...Programming Mode is set to 1 enabled the drive can run even if the mode is switched to the programming mode When setting b1 08 to 0 disabled the mode cannot be switched to the programming mode while...

Page 86: ...red up by setting parameter o1 02 Drive Mode Forward Reverse STOP Motor rotates forward Motor rotates in reverse Note For applications that should not run in reverse fans pumps etc set parameter b1 04...

Page 87: ...ency reference display screen n Drive Mode Details The following actions are possible in the Drive Mode Run and stop the drive Monitor the operation status of the drive frequency reference output freq...

Page 88: ...ils The following actions are possible in the programming mode Verify Function Verify parameter setting changes from original default values Setup Group Access a list of commonly used parameters to si...

Page 89: ...it other parameters press and Control Circuit Terminal Select digit to edit Parameter Display LED Operator Frequency reference appears when powered up Parameter Display Press until appears 1 2 Figure...

Page 90: ...Step 4 10 Press the key until back at the initial display u Verifying Parameter Changes Verify Menu The Verify Menu lists edited parameters from the Programming Mode The Verify Menu helps determine wh...

Page 91: ...t unexpectedly if the Run command is already applied when switching from LOCAL mode to REMOTE mode when b1 07 1 resulting in death or serious injury Be sure all personnel are clear of rotating machine...

Page 92: ...d change the setting Table 4 4 lists parameters available in the Setup group If the desired parameter cannot be set in the Setup mode use the Parameter Setting mode Table 4 4 Setup Group Parameters Pa...

Page 93: ...ne to the motor Run the machine and check for desired operation Fine tune parameters Adjust application settings if necessary Check the machine operation and verify parameter settings Drive is ready t...

Page 94: ...requency Reference Source b1 01 This section explains how to assign the frequency reference Parameters b1 01 and b1 02 can be used to select the source of the run command and the frequency reference i...

Page 95: ...01 to 2 if 4 to 20 mA input is used When using 0 to 20 mA input set H3 01 to 3 Set DIP Switch S1 for current input position I V 10 5 V 20 mA power supply 0 or 4 to 20 mA input DIP switch S1 I V Drive...

Page 96: ...r Initialize the run command using the Run and Stop keys Upon power up the drive uses parameter b1 02 to determine the run command location The following procedure indicates how to start and stop the...

Page 97: ...on Digital Input Terminal S5 Function Selection 0 the functions of terminals S1 and S2 are set to 3 Wire sequence and the multi function input terminal becomes forward reverse run command terminal S1...

Page 98: ...er up b1 17 0 If a run command is issued at power up the RUN indicator LED will flash quickly To change this and have the run command issued by the drive change parameter b1 17 to 1 u Stopping Method...

Page 99: ...1 Acceleration Time 1 sets the time to accelerate from 0 to the maximum output frequency E1 04 C1 02 Deceleration Time 1 sets the time to decelerate from maximum output frequency to 0 No Parameter Nam...

Page 100: ...uring Acceleration Deceleration Use S curve characteristics to smooth acceleration and deceleration and to minimize abrupt shock to the load Note Setting S curve characteristics will lengthen accel de...

Page 101: ...ions requiring a high overload tolerance with constant load torque like conveyors Use ND Rating for applications in which the torque requirements drop along with the speed Examples include fans or pum...

Page 102: ...he carrier frequency may need to be lowered if the motor cable is too long Refer to the table below Wiring Distance Up to 50 m Up to 100 m Greater than 100 m C6 02 Carrier Frequency Selection 1 to F 1...

Page 103: ...4A0007 6 9 5 5 3 3 4A0009 8 8 7 2 4 3 4A0011 11 1 9 2 5 5 u Multi Step Speed Operation 4 Step Speed Select up to 9 preset references including Jog reference using two multi function inputs S4 and S5 T...

Page 104: ...eed Reference 1 n Wiring Example Set up external switches SW1 and SW2 R L1 S L2 T L3 Three Phase 200 Vac 400 Vac S4 S5 SW1 SW2 SC U T1 V T2 W T3 M Drive Figure 4 14 Control Terminals for 4 Multi Step...

Page 105: ...sult 1 Turn on the power to the drive The initial display appears 2 Set the frequencies listed below to the specified parameters 1 d1 01 5 Hz Step 1 1 2 d1 02 20 Hz Step 2 3 d1 03 50 Hz Step 3 4 d1 04...

Page 106: ...h until the motor comes to a complete stop STOP Flashing Off 1 When the frequency reference is assigned to the LED operator b1 01 0 the first step in a multi step speed sequence comes from d1 01 Note...

Page 107: ...and the operation levels of the braking transistor Voltage Setting Value of E1 01 Approximate Values ov Detection Level BTR Operation Level Uv Detection Level 200 V Class All settings 410 V 394 V 190...

Page 108: ...unt of starting torque is required An AC reactor is installed J 50 Hz high starting torque K 60 Hz mid starting torque L 60 Hz high starting torque M 90 Hz with 60 Hz base Constant output When operati...

Page 109: ...0 12 200 1 5 3 60 19 Voltage V Frequency Hz 0 15 200 1 5 3 60 24 Voltage V Frequency Hz Table 4 11 Rated Output Operation Examples M to O Example M 90 Hz Example N 120 Hz Example O 180 Hz 0 12 16 200...

Page 110: ...es of China localized Model code CIMR JBoA drives E1 05 E1 08 E1 10 E1 09 E1 07 E1 06 E1 04 Output Voltage V Frequency Hz Figure 4 16 V f Pattern Note 1 The following condition must be true when setti...

Page 111: ...Do not assign a function that repeats ON OFF frequently to terminals MA and MB Failure to comply will reduce the relay contact lifetime The expected number of relay contact switching times is normally...

Page 112: ...Output Settings The following example illustrates how to program analog output terminal AM to generate a signal proportional to drive output current monitor U1 03 Using H4 01 to Display Monitor Conten...

Page 113: ...uilt in electronic thermal overload protection to detect overload conditions This protection meets standards set by UL and cUL for motor thermal overload protection The protective feature is activated...

Page 114: ...the motor 0 1 to 5 0 1 0 min Note Executing C6 01 Duty Cycle changes motor parameters E2 including motor rated current to the values of the maximum applicable motor Setting Procedure 1 Set E2 01 Moto...

Page 115: ...effectively cool itself at speeds as low as 6 Hz Continuous operation with 100 load from 6 Hz to 50 60 Hz Notes on Motor Protection Motor protection meeting UL and cUL standards is achieved with the m...

Page 116: ...y reference will be kept as long as the Run command is active To avoid improper brake operation make sure that frequency detection is set so that the brake does not open during Baseblock L4 07 0 defau...

Page 117: ...ls b1 01 1 A sequence to open and close the holding brake appears in the diagram below Time UP S1 SC OFF d1 03 d1 01 Enabled when b1 01 0 L4 01 b4 01 OFF DC Injection braking ON ON MA MC Holding brake...

Page 118: ...atus Monitors No Parameter Name Page U1 01 Frequency Reference 243 U1 02 Output Frequency 243 U1 03 Output Current 243 U1 06 Output Voltage Reference 243 U1 07 DC Bus Voltage 243 U1 10 Input Terminal...

Page 119: ...ls U T1 V T2 and W T3 with motor terminals U V and W Control circuit terminals Check control circuit terminal connections Drive control terminal status Open all control circuit terminals off Status of...

Page 120: ...mum output frequency to match the motor characteristics If the V f pattern voltage is increased motor torque may also increase However if the V f voltage is set too high these problems may occur Exces...

Page 121: ...during operation The motor should rotate smoothly i e no abnormal noise or oscillation The motor should accelerate and decelerate smoothly n No Load Operation Instructions The following example illus...

Page 122: ...e Increase the frequency in 10 Hz increments verifying smooth operation results at all speeds For each frequency monitor the drive output current U1 03 through the LED operator to confirm the current...

Page 123: ...efore Operation The motor should rotate in the proper direction The motor should accelerate and decelerate smoothly n Operating the Motor under Loaded Conditions Test run the application similarly to...

Page 124: ...restrict access The password is selected via parameter A1 05 The selected password must be entered in parameter A1 04 to unlock parameter access i e parameter setting A1 04 must match the value progra...

Page 125: ...ol for parameter management monitoring and diagnosis Drive Wizard Plus can load store and copy drive parameter settings For details refer to Help in the Drive Wizard Plus software The installation fil...

Page 126: ...et the correct values for the motor rated current E2 01 and the motor protection selection L1 01 to ensure motor thermal protection 9 If the run command and frequency reference are provided via the co...

Page 127: ...drive during a trial run 5 1 SECTION SAFETY 128 5 2 MOTOR PERFORMANCE FINE TUNING 131 5 3 DRIVE ALARMS FAULTS AND ERRORS 133 5 4 FAULT DETECTION 137 5 5 ALARM DETECTION 147 5 6 OPERATOR PROGRAMMING E...

Page 128: ...Do not touch terminals before the capacitors have fully discharged Failure to comply could result in death or serious injury Before wiring terminals disconnect all power to the equipment The internal...

Page 129: ...specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections Do not use an improper voltage source Failure to c...

Page 130: ...ground terminal of the drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72...

Page 131: ...epends on the drive capacity o2 04 and the Drive Duty Selection C6 01 7 Swing PWM 1 to 7 Poor motor torque at speeds below 10 Hz Motor hunting and oscillation Torque Compensation Gain C4 01 If motor t...

Page 132: ...eration and deceleration Jump Frequency d3 01 through d3 04 Skips over the resonant frequencies of connected machinery Analog Filter Time Constant H3 13 Prevents fluctuation in the analog input signal...

Page 133: ...t until the fault is reset The fault interrupts drive output and the motor coasts to a stop Depending on the setting the drive and motor may stop via different methods than listed If a digital output...

Page 134: ...note whether the LEDs remain lit or if the LEDs flash Table 5 4 Fault Displays LED Operator Display Name Pg CE MEMOBUS Modbus Communication Error 137 CoF Current Offset Fault 137 or 1 CPF00 or CPF01 C...

Page 135: ...ault has occurred if the text remains lit and does not flash Refer to Alarm Detection on page 147 An overvoltage situation for example can trigger both faults and minor faults It is therefore importan...

Page 136: ...Unit Setting Error 152 oPE02 Parameter Setting Range Error 152 oPE03 Multi Function Input Setting Error 152 LED Operator Display Name Pg oPE05 Run Command Selection Error 153 oPE10 V f Data Setting E...

Page 137: ...ise filter to the input side of the drive input power LED Operator Display Fault Name CoF Current Offset Fault The current sensor is damaged or there was residual current in the motor e g during sudde...

Page 138: ...ontinues replace the drive The power supply was switched off within 5 seconds after changing the frequency reference when o2 05 is set to 1 Set up the external operation to allow at least 5 seconds pa...

Page 139: ...e external fault input from the PLC Problem with the PLC program Check the PLC program and correct problems LED Operator Display Fault Name EF1 External Fault input terminal S1 External fault at multi...

Page 140: ...tening torque specified in this manual to fasten the terminals Refer to Wire Size and Torque Specifications on page 60 The motor being used is less than 5 of the drive rated current Check the drive an...

Page 141: ...cy Set parameters E1 04 through E1 10 appropriately Lower the voltage if it is too high relative to the frequency Excessive torque compensation Check the amount of torque compensation Reduce the torqu...

Page 142: ...speeds when using a general purpose motor even if operating within the rated current limitation Reduce the load Increase the speed If the drive is supposed to operate at low speeds either increase th...

Page 143: ...ration and deceleration times C1 01 through C1 04 Voltage is too high for the V f characteristics Adjust the preset V f pattern E1 04 through E1 10 This will mainly involve reducing E1 08 and E1 10 Be...

Page 144: ...on is enabled as the default setting Excessive braking load The braking torque was too high causing regenerative energy to charge the DC bus Reduce the braking torque use a braking option or lengthen...

Page 145: ...f U4 05 is greater than 90 Check for anything wrong with the drive input power If nothing is wrong with the drive input power try the following solutions if the alarm continues Disable Input Phase Los...

Page 146: ...ails There is a problem with the voltage from the drive input power Check the voltage Correct the voltage to within range listed in drive input power specifications The power has been interrupted Corr...

Page 147: ...Fault Name CALL Serial Communication Transmission Error Communication has not yet been established Cause Possible Solutions Minor Fault H2 01 10 Communications wiring is faulty there is a short circui...

Page 148: ...rdware problem Check the PLC Remove the cause of the error on the controller side YES Communications cable is disconnected or damaged Check the connector for a signal through the cable Replace the com...

Page 149: ...Name oH Heatsink Overheat The temperature of the heatsink exceeded the overheat pre alarm level Cause Possible Solutions Minor Fault Output H2 01 10 Surrounding temperature is too high Check the surr...

Page 150: ...rt circuited Ground current has over charged the main circuit capacitors via the drive input power Check the motor power cable relay terminals and motor terminal box for short circuits Correct groundi...

Page 151: ...nals have been properly tightened Apply the tightening torque specified in this manual to fasten the terminals Refer to Wire Gauges and Tightening Torque on page 50 YES There is a problem with the dri...

Page 152: ...were set outside the possible setting range Set parameters to the proper values Note Other errors are given precedence over oPE02 when multiple errors occur at the same time LED Operator Display Erro...

Page 153: ...no communication option is connected to the drive LED Operator Display Error Name oPE10 V f Data Setting Error One or more of the parameters listed below are not set according to the formula E1 09 E1...

Page 154: ...ault History to determine the faults that have been triggered 2 If the fault continues to be displayed after cycling power remove the cause of the fault and reset u If the Drive Still has Power After...

Page 155: ...ault signal digital input via terminal S4 S4 is set fault reset as default H1 04 12 Fault Reset Switch Drive S4 Fault Reset Digital Input SC Digital Input Common If the above methods do not reset the...

Page 156: ...what mode the LED parameter is current set for Parameters cannot be edited when in the Setup Mode STUP Switch modes so that PAr appears on the screen The wrong password was entered If the password ent...

Page 157: ...s Check the input terminal status monitor U1 10 The drive has been set to accept the frequency reference from the incorrect source Check parameter b1 01 Frequency Reference Selection 1 Set b1 01 to th...

Page 158: ...nsure parameters H1 03 through H1 05 are not set to 0 If the drive is supposed to be set up for a 3 Wire sequence then H1 oo must be set to 0 n Motor Rotates in the Opposite Direction from the Run Com...

Page 159: ...with a drive when using a 400 V class unit Install an AC reactor on the output side of the drive The motor fan has stopped or is clogged Check the motor fan n oPE02 Error Occurs when Lowering the Mot...

Page 160: ...r data and adjust V f pattern settings Incorrect frequency reference setting Check the multi function analog input settings Ensure the analog input value is set to the right value U1 13 The Stall Prev...

Page 161: ...um output frequency and the base frequency reference are not set properly in relationship to each other Set the proper values for the maximum output frequency and base frequency E1 04 E1 06 Hunting Pr...

Page 162: ...s assigned to an external source and the signal is noisy Ensure that noise is not affecting the signal lines Separate main circuit wiring and control circuit wiring Use twisted pair cables or shielded...

Page 163: ...disable carrier frequency derating L8 38 0 Disabling the automatic carrier frequency derating increases the chances of an overload fault oL2 Switch to a larger capacity motor if oL2 faults occur too...

Page 164: ...cept a reverse run command Set b1 04 0 to allow reverse run operation The drive prohibits reverse rotation Check parameter b1 04 Set the drive to allow the motor to rotate in reverse b1 04 0 A Reverse...

Page 165: ...ult interrupter with a higher leakage current detection level such as a sensitivity current of 200 mA or greater per Unit with an operating time of 0 1 s or more or one that incorporates high frequenc...

Page 166: ...5 8 Troubleshooting without Fault Display This Page Intentionally Blank 166 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation Start Up Manual...

Page 167: ...ntenance of the drive to ensure that it receives the proper care to maintain overall performance 6 1 SECTION SAFETY 168 6 2 INSPECTION 171 6 3 PERIODIC MAINTENANCE 175 6 4 DRIVE COOLING FANS 178 6 YAS...

Page 168: ...s injury by contacting the motor case Do not remove covers or touch circuit boards while the power is on Failure to comply could result in death or serious injury Do not allow unqualified personnel to...

Page 169: ...Tighten all terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections Do not use an i...

Page 170: ...he drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when connectin...

Page 171: ...llowing items on a daily basis to avoid premature deterioration in performance or product failure Copy this checklist and mark the Checked column after each inspection WARNING Electrical Shock Hazard...

Page 172: ...the source of contaminants or correct poor environment Load The drive output current should not be higher than the motor or drive rating for an extended period of time Check for excessive load Check t...

Page 173: ...ive Action Checked Main Circuit Periodic Inspection General Inspect equipment for discoloration from overheating or deterioration Inspect for damaged or deformed parts Replace damaged components as re...

Page 174: ...missing fan blades Replace as required Refer to Drive Cooling Fans on page 178 for information on cleaning or replacing the cooling fan Heatsink Inspect for dust or other foreign material collected o...

Page 175: ...n specific usage conditions These conditions are provided for the purpose of replacing parts to maintain performance Some parts may require more frequent replacement due to poor environments or rigoro...

Page 176: ...Additionally the digital operator will display an alarm like shown in Table 6 5 to indicate the specific components that may need maintenance Table 6 5 Maintenance Alarms Digital Operator Alarm Displa...

Page 177: ...onent Refer to Parameter List on page 221 for details on parameter settings NOTICE If these parameters are not reset after the corresponding parts have been replaced the Maintenance Monitor function w...

Page 178: ...skawa representative or supplier to order replacement cooling fans as required u Number of Cooling Fans Drive Model Cooling Fans Single Phase 200 V Class BA0001 BA0002 BA0003 BA0006 BA0010 1 Three Pha...

Page 179: ...ent electric shock wait at least one minute after all indicators are OFF and measure the DC bus voltage level to confirm safe level CAUTION Burn Hazard Do not touch a hot drive heatsink Failure to com...

Page 180: ...ooling Fan Cover 2 Remove the fan cable carefully disconnect the pluggable connector and remove the fan Figure 6 2 Disconnect and Remove the Fan 6 4 Drive Cooling Fans 180 YASKAWA ELECTRIC TOEP C71060...

Page 181: ...t life replace all cooling fans when performing maintenance 1 Install the replacement cooling fan into the drive ensuring the alignment pins line up as shown in the figure below A B C A Label facing u...

Page 182: ...Ensure that the left and right tabs are locked back into place 3 Align the left and right cover tabs to install the fan cover back on the top of the drive Figure 6 5 Installation 6 4 Drive Cooling Fa...

Page 183: ...al devices and options for the drive 7 1 SECTION SAFETY 184 7 2 DRIVE OPTIONS AND PERIPHERAL DEVICES186 7 3 CONNECTING PERIPHERAL DEVICES 189 7 4 INSTALLING PERIPHERAL DEVICES 191 7 5 OPTIONS 208 7 YA...

Page 184: ...ng to the instructions described in this manual Do not remove covers or touch circuit boards while the power is on Failure to comply could result in death or serious injury Do not touch any terminals...

Page 185: ...n death or serious injury Disconnect all power to the drive and check for unsafe voltages before servicing Tighten all terminal screws to the specified tightening torque Loose electrical connections c...

Page 186: ...an MCCB to the power supply side to protect drive wiring and to prevent other damage in the event of component failure Install an MCCB if permitted by the power system Earth Leakage Circuit Breaker EL...

Page 187: ...Potentiometer 2 k RV30YN20S2k External potentiometer for setting the frequency reference by an analog input Frequency Reference Potentiometer Knob CM 3S Knob for frequency reference potentiometer Mete...

Page 188: ...ZZ08122o Installation kit for mounting the drive on a DIN rail NEMA Type 1 Kit EZZ020564o Parts to make the drive conform to NEMA Type 1 enclosure Others Drive Wizard Plus PC tool for drive setup and...

Page 189: ...s Magnetic contactor MC Braking resistor unit Co py Ver ify Re ad LOCK YASKAWA JVOP 181 USB Copy Unit COM ERR PC Engineering software tools Dedicated Cable RJ 45 D sub adapter 30 cm RJ 45 cable 1 m US...

Page 190: ...5 02 1 the power supply will be shut off during fault restart as the drive outputs a fault signal Keep this in mind when designing a wiring sequence to interrupt the power to the drive The default set...

Page 191: ...ices wired to the main circuit while also providing overload protection Consider the following when selecting and installing an MCCB or ELCB The rated current of the MCCB or ELCB should be 1 5 to 2 ti...

Page 192: ...ve carrier frequency Motor cable type and length EMI RFI filter To safely protect the drive system select a breaker that senses AC and DC currents and high frequency currents u Installing a Magnetic C...

Page 193: ...ent or improve the power factor of the power supply When using a phase advancing capacitor switch With a large capacity power supply transformer over 600 kVA Note Use an AC or DC reactor when also con...

Page 194: ...nnecting a Noise Filter n Input Side Noise Filter Drive outputs generate noise as a result of high speed switching This noise flows from inside the drive back toward the power supply possibly affectin...

Page 195: ...hase 200 400 V Refer to EMC Filter Installation on page 259 for details about EMC filter selection and installation in order to make the drive compliant with European standards IEC EN 61800 3 and the...

Page 196: ...hat can affect devices Induced Noise Noise generated by electromagnetic induction can affect the signal line and may cause the controller to malfunction Preventing Induced Noise Use a noise filter on...

Page 197: ...ilter D Drive E Noise filter F Shielded motor cable G Motor Figure 7 9 Reducing Radio Frequency Noise u EMC Filter Installation This drive is tested according to European standards IEC EN 61800 5 1 an...

Page 198: ...against damage caused by a short circuit Refer to Table 7 2 for input fuse selection Table 7 2 Input Fuses Drive Model Class L Fuse Type Manufacturer Fuji Electric Model Fuse Ampere Rating Single Phas...

Page 199: ...is required Contact a Yaskawa sales representative for more information u Noise Filter Installation This drive has undergone testing in conformance with IEC EN 61800 5 1 and is in compliance with low...

Page 200: ...thermal relay cannot effectively protect the motor due to the reduction of cooling at low speeds For this reason apply the UL recognized electronic thermal overload protection function built into the...

Page 201: ...to increasing the thermal oL trip setting Check local electrical codes before making adjustments to motor thermal overload settings 7 4 Installing Peripheral Devices YASKAWA ELECTRIC TOEP C710606 25D...

Page 202: ...e 1 integrity with the top cover removed Refer to Installation Orientation and Spacing on page 34 for installation instructions n Installation Environment Table 7 3 Installation Environment Environmen...

Page 203: ...0564A 68 148 76 56 128 118 5 20 5 1 5 6 5 67 5 3 0 8 BA0003B 020564B 68 148 118 56 128 118 5 20 5 1 5 38 5 109 5 5 1 2 Three Phase 200 V Class 2A0001B 020564A 68 148 76 56 128 118 5 20 5 1 5 6 5 67 5...

Page 204: ...1 5 1 5 58 120 5 5 1 9 2A0012B 020564C 108 149 137 5 96 128 118 5 21 5 1 5 58 129 5 1 9 2A0018B 020564H 140 149 143 128 128 118 5 21 5 5 65 134 5 5 2 6 2A0020B 020564H 140 149 143 128 128 118 5 21 5 5...

Page 205: ...H2 H3 H4 H5 H6 D1 D2 t1 4A0009B 020564J 108 149 154 96 128 118 5 21 5 1 5 58 145 5 5 1 9 4A0011B 020564H 140 149 143 128 128 118 5 21 5 5 65 134 5 5 2 6 7 4 Installing Peripheral Devices YASKAWA ELEC...

Page 206: ...Remove the Front Cover 2 Loosen the screw on the terminal cover Figure 7 12 B to remove the terminal cover and expose the conduit bracket Figure 7 12 A A B Figure 7 12 Remove the Terminal Cover 3 Loo...

Page 207: ...Properly connect all wiring after installing the drive and connecting other devices Reattach all protective covers when wiring is complete A A Pass power wiring and control signal wiring through diff...

Page 208: ...e SI 232 JC Allows the user to take advantage of the USB Copy Unit option and the Remote LED Operator option RS 422 RS 485 Interface for MEMOBUS Modbus Communication SI 485 J Allows the drive to conne...

Page 209: ...NGLE THREE PHASE 200 V CLASS DRIVE 211 A 3 THREE PHASE 400 V CLASS DRIVES 213 A 4 DRIVE SPECIFICATIONS 214 A 5 DRIVE WATT LOSS DATA 217 A 6 DRIVE DERATING DATA 219 Appendix A YASKAWA ELECTRIC TOEP C71...

Page 210: ...Swing PWM 1 The following pages list information on rating changes based on drive model TERMS TERMS HD and ND HD refers to applications requiring constant torque output while ND refers to application...

Page 211: ...ent A ND Rating 5 1 2 1 9 3 5 3 3 6 0 8 0 9 6 12 0 17 5 19 6 HD Rating 0 8 6 1 6 6 3 0 6 5 0 6 6 9 7 8 0 7 11 0 7 14 0 7 17 5 7 Overload Tolerance ND Rating 120 of rated output current for 1 minute HD...

Page 212: ...ower supply impedance 4 Rated motor capacity is calculated with a rated output voltage of 220 V 5 Carrier frequency is set to 2 kHz Swing PWM Current derating is required in order to raise the carrier...

Page 213: ...Frequency Three phase power 380 to 480 V 50 60 Hz DC power supply 510 to 680 V 6 Allowable Voltage Fluctuation 15 to 10 Allowable Frequency Fluctuation 5 Harmonic Corrective Actions DC Reactor Option...

Page 214: ...rting Torque 150 3 Hz Speed Control Range 1 20 40 Accel Decel Time 0 00 to 6000 0 s allows four separate settings for accel and decel Braking Torque Instantaneous Average Decel Torque 1 0 1 0 2 kW ove...

Page 215: ...0 V 380 V 3 phase 400 V 350 V 3 phase 380 V Momentary Power Loss Ride Thru Stops after 15 ms Heatsink Overheat Protection Protected by thermistor Braking Resistor Overheat Protection Overheat input si...

Page 216: ...06 to 2A0020 cooling fan 4A0001 to 4A0004 self cooled 4A0005 to 4A0011 cooling fan 1 Instantaneous average deceleration torque refers to the torque required to decelerate the motor uncoupled from the...

Page 217: ...Loss W Interior Unit Loss W Total Loss W 2A0001 0 8 4 3 7 3 11 6 1 2 5 0 8 0 13 0 2A0002 1 6 7 9 8 8 16 7 1 9 7 6 9 5 17 1 2A0004 3 0 16 2 11 5 27 7 3 5 15 8 13 6 29 4 2A0006 5 0 27 4 15 9 43 3 6 0 27...

Page 218: ...erior Unit Loss W Total Loss W 4A0004 3 4 42 3 17 9 60 2 4 1 30 5 16 8 47 3 4A0005 4 8 70 7 26 2 96 9 5 4 44 5 21 8 66 3 4A0007 5 5 81 0 30 7 111 7 6 9 58 5 28 4 86 9 4A0009 7 2 84 6 32 9 117 5 8 8 63...

Page 219: ...e ambient temperature for the drive is increased above the drive specification the drive should be derated Additionally parameter L8 35 Installation Method Selection on page 219 should be set accordin...

Page 220: ...50 70 80 85 100 o o o Drive Rating Ambient temp C Parameter L8 12 Parameter L8 35 0 IP20 IP00 Drive Parameter L8 35 2 NEMA Type 1 Drive Parameter L8 35 1 Side by side Mounting Parameter L8 35 3 Finle...

Page 221: ...tings available in the drive B 1 PARAMETER GROUPS 222 B 2 PARAMETER TABLE 223 B 3 CHINA LOCALIZED DRIVE DEFAULT VALUES 246 B 4 DEFAULTS BY DRIVE MODEL AND DUTY RATING ND HD 247 Appendix B YASKAWA ELEC...

Page 222: ...nputs 231 H2 Digital Outputs 233 H3 Analog Inputs 234 H4 Analog Outputs 235 Paramet er Group Name Page H5 Serial Communications Setup 235 L1 Motor Overload 237 L2 Power Loss Ride Thru 237 L3 Stall Pre...

Page 223: ...O 101 124 A1 03 Initialize Parameters Resets all parameters to factory default settings Initializes the drive then returns A1 03 to 0 0 No Initialization 2220 2 Wire Initialization 3330 3 Wire Initial...

Page 224: ...on Selection Permits or prohibits reverse operation 0 Reverse enabled 1 Reverse disabled 0 1 0 O 183 b1 07 LOCAL REMOTE Run Selection Determines the operation when the Run command source is switched f...

Page 225: ...ef Mode Addr Hex Pg C1 Acceleration and Deceleration Times Use C1 parameters to configure motor acceleration and deceleration C1 01 1 Acceleration Time 1 Sets the time to accelerate from 0 to maximum...

Page 226: ...slip compensation function delay time Decrease the setting when the slip compensation response is too slow increase it when the speed is not stable 0 to 10000 2000 ms O 210 C4 Torque Compensation Use...

Page 227: ...efficient K depends on C6 03 C6 03 10 0 kHz K 3 10 0 kHz C6 03 5 0 kHz K 2 5 0 kHz C6 03 K 1 When C6 05 6 C6 04 is disabled makes the carrier frequency C6 03 value 1 0 to 15 0 3 O 225 C6 04 Carrier Fr...

Page 228: ...Hz O 285 d1 07 1 Frequency Reference 7 Frequency reference when digital inputs Multi Step Speed Reference 2 3 H1 oo 4 and 5 are on 0 00 Hz O 286 d1 08 1 Frequency Reference 8 Frequency reference when...

Page 229: ...becomes the designated Jump frequency plus or minus d3 04 0 0 to 20 0 1 0 Hz O 297 d4 Frequency Reference Hold Use d4 parameters to configure the drive frequency reference hold function d4 01 Frequen...

Page 230: ...8 will be disregarded Ensure that the four frequencies are set according to these rules to prevent triggering an oPE10 fault E1 09 E1 07 E1 06 E1 04 E1 05 E1 08 E1 10 E1 09 E1 07 E1 06 E1 04 VACrms Ou...

Page 231: ...t values of China localized Model code CIMR JBoA drives u H Parameters Multi Function Terminals H parameters assign functions to the multi function input and output terminals No Name Description Range...

Page 232: ...me 1 and 2 8 Baseblock Command N O Open Normal operation Closed No drive output 9 Baseblock Command N C Open No drive output Closed Normal operation A Accel Decel Ramp Hold Closed The drive pauses dur...

Page 233: ...ed Search from the max output frequency E1 04 62 External Search Command 2 Closed Activates Current Detection Speed Search from the frequency reference 67 Communications Test Mode Tests the MEMOBUS Mo...

Page 234: ...restart is performed 3C LOCAL REMOTE Status Closed LOCAL Open REMOTE 3D Speed Search Closed Speed search is being executed 100 to 102 104 to 108 10B 10E 110 117 11A 11E 13C 13D H2 Parameter Functions...

Page 235: ...mum output voltage is 10 V 999 9 to 999 9 100 0 S 41E 111 H4 03 1 Multi Function Analog Output Terminal AM Bias Sets terminal AM output level when selected monitor is at 0 999 9 to 999 9 0 0 O 41F 111...

Page 236: ...wait time between receiving and sending data 10 to 65 10 ms O 42A H5 07 RTS Control Selection Selects request to send RTS control 0 Disabled RTS is always on 1 Enabled RTS turns on only when sending...

Page 237: ...L1 time A larger L1 02 time will increase the time for an oL1 fault to occur This parameter does not typically require adjustment Should be set in accordance with the overload tolerance of the motor 0...

Page 238: ...elerates with the flux level determined by n3 13 Overexcitation Gain 0 1 4 1 S 492 L3 05 Stall Prevention Selection during Run Selects the Stall Prevention method to use to prevent drive faults during...

Page 239: ...N Alarm overtorque detection is always active and operation continues after detection 3 oL3 at Speed Agree Fault overtorque detection only active during Speed Agree and drive output will shut down on...

Page 240: ...ing 2 NEMA Type 1 Drive 3 Finless Drive or External Heatsink Installation 0 to 3 5 O 4EC L8 38 Carrier Frequency Reduction Provides protection to the IGBTs by reducing the carrier frequency at low spe...

Page 241: ...o 1 30 1 00 to 1 40 1 10 O 531 u o Operator Related Parameters o parameters are used to set up the LED digital operator displays No Name Description Range Def Mode Addr Hex Pg o1 Display Settings Use...

Page 242: ...o stop 0 1 0 O 50A o2 09 Factory use o3 Copy Function Use o3 parameters to Read Copy and Verify the parameter settings to and from the drive o3 01 Copy Function Selection 0 Copy select 1 INV OP READ R...

Page 243: ...rned to 0 0 1 0 O 510 1 Parameter can be changed during run u U Monitors Monitor parameters allow the user to view drive status fault information and other information about drive operation No Name De...

Page 244: ...utput fault terminal MA MB MC No output signal available O 4A U1 13 Terminal Input Level Displays analog input A1 level 100 when input is 10 V or 20 mA 10 V 20 mA 100 0 1 O 4E U1 19 MEMOBUS Modbus Err...

Page 245: ...tput avail 1 O 7C U4 06 2 Soft Charge Bypass Relay Maintenance Displays the soft charge bypass relay maintenance time as a percentage of the estimated product life Parameter o4 07 can be used to reset...

Page 246: ...Parameter Description Default E1 04 Maximum Output Frequency 50 0 Hz E1 06 Base Frequency 50 0 Hz E1 07 Middle Output Frequency 2 5 Hz E1 09 Minimum Output Frequency 1 3 Hz B 3 China Localized Drive...

Page 247: ...35 98 20 56 20 56 9 84 9 842 5 156 Momentary power loss ride through time s 0 1 0 1 0 1 0 1 0 1 0 1 Mom power loss Baseblock time s 0 2 0 2 0 2 0 2 0 2 0 3 No Description Unit Default Settings Model...

Page 248: ...rough time s 0 1 0 1 0 1 0 1 0 1 0 1 0 2 0 2 0 3 0 3 Momentary power loss Baseblock time s 0 2 0 2 0 2 0 2 0 2 0 3 0 3 0 4 0 4 0 4 No Description Unit Default Settings Model 2A0010 2A0012 2A0018 2A002...

Page 249: ...e through time s 0 1 0 1 0 1 0 1 0 2 0 2 0 3 0 3 Momentary power loss Baseblock time s 0 2 0 2 0 2 0 3 0 3 0 4 0 4 0 5 No Description Unit Default Setting Model 4A0007 4A0009 4A0011 o2 04 Drive Model...

Page 250: ...B 4 Defaults by Drive Model and Duty Rating ND HD This Page Intentionally Blank 250 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation Start Up Manual...

Page 251: ...eria for maintaining CE and UL standards C 1 SECTION SAFETY 252 C 2 EUROPEAN STANDARDS 255 C 3 UL STANDARDS 264 C 4 PRECAUTIONS FOR KOREAN RADIO WAVES ACT 274 C 5 275 Appendix C YASKAWA ELECTRIC TOEP...

Page 252: ...not touch any terminals before the capacitors have fully discharged Failure to comply could result in death or serious injury Before wiring terminals disconnect all power to the equipment The internal...

Page 253: ...ult in death or serious injury by fire Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power Do not use improper combustible materials Failu...

Page 254: ...of the drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when conne...

Page 255: ...sure to meet the following conditions when combining this drive with other devices n Area of Use Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in accorda...

Page 256: ...70B 70 2A0018 FWH 90B 90 2A0020 FWH 90B 90 Three Phase 400 V Class 4A0001 FWH 40B 40 4A0002 FWH 40B 40 4A0004 FWH 50B 50 4A0005 FWH 70B 70 4A0007 FWH 70B 70 4A0009 FWH 90B 90 4A0011 FWH 90B 90 n Groun...

Page 257: ...supply 3 The recommended fuses and fuse holders are made by Fuji Electric Table C 2 Single Phase 200 V Class Fuses and Fuse Holders Drive Model DC Power Supply Input Fuse Fuse Holder Manufacturer Fuj...

Page 258: ...ply Input Fuse Fuse Holder Manufacturer Fuji Electric Type Rated Short Circuit Braking Current kA Qty Type Qty 4A0001 CR6L 20 UL 100 2 CMS 4 2 4A0002 CR6L 20 UL CMS 4 4A0004 CR6L 50 UL CMS 4 4A0005 CR...

Page 259: ...ified by Yaskawa for compliance with European standards 2 Place the drive and EMC noise filter in the same enclosure 3 Use braided shield cable for the drive and motor wiring or run the wiring through...

Page 260: ...e any paint or sealant E Drive F Motor cable braided shield cable max 20 m G Motor H Cable clamp I Wiring distance as short as possible J EMC noise filter Figure C 3 EMC Filter and Drive Installation...

Page 261: ...sealant E Drive F Motor cable braided shield cable max 20 m G Motor H Cable clamp I Wiring distance as short as possible J EMC noise filter Figure C 4 EMC Filter and Drive Installation for CE Complian...

Page 262: ...07 8 0 4 71 x 169 x 40 51 x 156 M4 M5 2A0004 FS23637 8 07 8 0 4 71 x 169 x 40 51 x 156 M4 M5 2A0006 FS23637 8 07 8 0 4 71 x 169 x 40 51 x 156 M4 M5 2A0008 FS23637 14 07 14 0 58 111 x 169 x 45 91 x 15...

Page 263: ...DC Reactor Model Rating 200V Three Phase Units 2A0004 UZDA B 5 4 A 8 mH 2A0006 400 V Three Phase Units 4A0002 UZDA B 3 2 A 28 mH 4A0004 Note Models not listed in the above table do not require a DC r...

Page 264: ...Mark This drive is tested in accordance with UL standard UL508C E131457 and complies with UL requirements The following conditions must be met to maintain compliance when using this drive in combinat...

Page 265: ...75 to 2 5 M3 5 0 8 to 1 0 7 1 to 8 9 U T1 V T2 W T3 2 0 75 to 2 14 18 to 14 2 5 0 75 to 2 5 1 2 2 0 75 to 2 18 to 14 0 75 to 2 5 B1 B2 2 0 75 to 2 18 to 14 0 75 to 2 5 2 0 75 to 2 14 18 to 14 2 5 0 75...

Page 266: ...4 14 to 10 2 5 2 5 to 6 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 2 2 to 5 5 14 14 to 10 2 5 2 5 to 6 1 2 2 2 to 5 5 14 to 10 2 5 to 6 B1 B2 2 2 to 5 5 14 to 10 2 5 to 6 2 2 to 5 5 10 14 to 10 2 5 2 5...

Page 267: ...ions Drive Model Terminal For Japan and Asia 1 For United States 2 For Europe and China 3 Screw Size Tightenin g Torque N m lb in Recomm Gauge mm2 Wire Range mm2 Recomm Gauge AWG kcmil Wire Range AWG...

Page 268: ...uous maximum allowable temperature of 75 C 600 V UL approved vinyl sheathed insulation Ambient temperature should not exceed 30 C Closed Loop Crimp Terminal Recommendations Yaskawa recommends crimp te...

Page 269: ...D 900 TP 003 100 054 028 12 R5 5 4 TP 005 100 054 029 10 2A0018 14 M4 R2 4 YA 4 AD 900 TP 003 100 054 028 12 1 R5 5 4 TP 005 100 054 029 10 2A0020 14 14 M4 R2 4 YA 4 AD 900 TP 003 100 054 028 12 12 1...

Page 270: ...also listed in Table C 11 Branch circuit protection shall be provided by any of the following Non time delay Class J T or CC fuses sized at 300 of the drive input rating Note The following model fuse...

Page 271: ...r Supply Specifications Multi function digital inputs S1 S2 S3 S4 S5 SC Use the internal power supply of the drive Use class 2 for external power supply Main frequency reference V A1 AC Use the intern...

Page 272: ...neral Purpose Motor Standard Fan Cooled default 2 Drive Dedicated Motor with a Speed Range of 1 10 Disable the electronic overload protection L1 01 0 Disabled and wire each motor with its own motor th...

Page 273: ...et of oL1 curves up the Y axis of the diagram below but will not change the shape of the curves Operation time minutes Cold start characteristics when an overload occurs at a complete stop Hot start c...

Page 274: ...ons Figure C 8 KC Mark Classification Precautions Class A equipment Broadcast communications unit for commercial use Retailers or users should note that this device is registered to be electromagnetic...

Page 275: ...C 5 KC Figure C 9 KC A A C 5 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation Start Up Manual 275 C Standards Compliance...

Page 276: ...This Page Intentionally Blank 276 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation Start Up Manual...

Page 277: ...utputs for Maintenance Monitors 176 Alarms and Errors 133 Allowable Frequency Fluctuation 211 213 Allowable Voltage Fluctuation 211 213 Altitude Derating 220 Ambient Temperature Setting 220 240 Analog...

Page 278: ...Motor Rotates 162 Control Circuit Connection Diagram 57 Control Circuit Fault 134 Control Circuit Input Terminals 58 Control Circuit Output Terminals 59 Control Circuit Terminal Block Functions 58 Con...

Page 279: ...al Thermal Motor Protection 113 EMC Guidelines 255 Err 134 140 European Standards 255 Excessive Motor Oscillation and Erratic Rotation 162 External Digital Operator Connection Fault 144 External Fault...

Page 280: ...emperature 118 Heavy Duty Ratings 210 Hunting Prevention Gain 131 Hunting Prevention Gain Setting 241 I I O Connections 43 IGBT Maintenance 118 245 IGBT Maintenance Setting 243 Initialize Parameters 9...

Page 281: ...e Complete 135 Middle Output Frequency 230 Middle Output Frequency Voltage 230 Mid Output Voltage A 131 Minimum Output Frequency 163 164 230 Minimum Output Frequency Voltage 230 Minimum Output Voltage...

Page 282: ...01 242 o4 02 242 o4 03 149 243 o4 05 243 o4 07 243 o4 09 243 o4 11 243 o4 Maintenance Period 242 oC 134 140 oFA01 134 141 oH 135 149 oH1 134 141 oL1 134 142 oL2 135 143 163 oL3 135 143 150 oPE 152 oPE...

Page 283: ...ic at Accel Start 226 S Curve Characteristic at Decel End 226 S Curve Characteristic at Decel Start 226 S Curve Characteristics 100 132 SE 135 150 Serial Communication Reference Selection 232 Serial C...

Page 284: ...t History 245 U2 Initialization 243 U4 Maintenance Monitors 245 U4 01 118 U4 04 118 U4 05 118 151 245 U4 06 146 245 U4 07 118 245 U4 08 118 245 U4 09 118 245 U4 13 118 245 UL Standards 264 U Monitors...

Page 285: ...This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation Start Up Manual 285...

Page 286: ...n Standards Revision Low Voltage Wiring for Control Circuit Terminals Back Cover Revision Address December 2011 3 Cover Revision Format All Revision Reviewed and corrected documentation Chapter 3 Chap...

Page 287: ...HuangPu District Shanghai 200003 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC CHINA CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang...

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