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YASKAWA CC-Link, Technical Manual

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YASKAWA CC-Link Technical Manual Download Page 43

9  Troubleshooting

YASKAWA ELECTRIC

 

SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual

 43

TIME

×

LINE

×

 or 
TIME

LINE

×

L.RUN

SD

RD

L.ERR

×

L.RUN

SD

RD

L.ERR

L.RUN

SD

RD

L.ERR

×

The CC-Link Option connected to Station 2 is 
experiencing electrical noise interference 
(L.RUN is sometimes off).

Make sure that the CC-Link Options, drives, 

and master device are all grounded properly.

L.RUN

SD

RD

L.ERR

×

L.RUN

SD

RD

L.ERR

L.RUN

SD

RD

L.ERR

Electrical noise interference along the cable 
running between Station 2 and Station 3 (L.RUN 
is sometimes off).

Reconnect the communication line to the SLD 

terminal on the CC-Link Option connector.
Also make sure that all power cables are 
properly separated from communication lines (at 
least 100 mm away).

L.RUN

SD

RD

L.ERR

×

L.RUN

SD

RD

L.ERR

×

L.RUN

SD

RD

L.ERR

Termination resistor not connected
(L.RUN is sometimes off).

Configure the final station in the series with a 

termination resistor.

: On / 

: Flashing / 

×

: Off / 

∗

: Either on or off

LED Status

Cause

Corrective Action

Master

Remote Device Addresses

 (CC-Link Option)

Station 1 Station 2 Station 3

Summary of Contents for CC-Link

Page 1: ...rive Option Technical Manual Type SI C3 MANUAL NO SIEP C730600 83D To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user...

Page 2: ...he prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high qu...

Page 3: ...ontents 1 PREFACE AND SAFETY 4 2 OVERVIEW 7 3 RECEIVING 9 4 OPTION COMPONENTS 10 5 INSTALLATION PROCEDURE 12 6 RELATED DRIVE PARAMETERS 24 7 BASIC FUNCTIONS 26 8 CC LINK DATA TABLE 31 9 TROUBLESHOOTIN...

Page 4: ...on CC Link Installation Manual Manual No TOBP C730600 83 This guide is packaged together with the product and contains information necessary to install the option and set related drive parameters YASK...

Page 5: ...tion must be installed according to this manual and local codes The following conventions are used to indicate safety messages in this manual Failure to heed these messages could result in serious or...

Page 6: ...e manual number shown on the front cover to order new copies of the manual DANGER Heed the safety messages in this manual Failure to comply will cause death or serious injury The operating company is...

Page 7: ...cts in Table 1 Table 1 Compatible Products Note Refer to the option package labeling in the field designated PRG four digit number or the option labeling in the field designated C N S four digit numbe...

Page 8: ...e is necessary to install the option on a GA500 drive The option card installation case model is JOHB GA500 This case is sold separately Refer to the option card installation case manual for more info...

Page 9: ...e Refer to Figure 3 on page 10 for details Contact the distributor where the option was purchased or contact Yaskawa or a Yaskawa representative about any problems with the option Contents and Packagi...

Page 10: ...lt LED Display on Option Side on page 40 for details on the LEDs 2 Connect the provided ground wire during installation Installation on GA700 and GA800 drives does not require the ground wire B Instal...

Page 11: ...tatus L RUN Green ON Normal operation Receiving data normally OFF Timed out Timed out waiting to receive Logging onto the network During reset L ERR Red ON CRC error CRC error Station address setting...

Page 12: ...escribed in this manual Do not allow unqualified personnel to perform work on the drive or option Failure to comply could cause death or serious injury Only authorized personnel familiar with installa...

Page 13: ...g in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Properly connect all pins and connectors on the option and drive Failure to compl...

Page 14: ...ake sure that the drive functions correctly Refer to Figure 6 for an exploded view of the drive with the option and related components for reference in the installation procedure Figure 6 Figure 6 Dri...

Page 15: ...n the warning label The internal capacitor remains charged even after the drive is de energized The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc When all indicators are...

Page 16: ...nd wire I to the ground terminal K using one of the remaining provided screws H Connect the other end of the ground wire I to the remaining ground terminal and installation hole on the option B using...

Page 17: ...ation cables from main circuit wiring and other electrical lines to avoid potential sources of electrical interference 2 Connect the terminator model No JEPMC W6022 E to the option modular connector C...

Page 18: ...connector on the drive control board DANGER Electrical Shock Hazard Do not inspect connect or disconnect any wiring while the drive is energized Failure to comply will cause death or serious injury B...

Page 19: ...ver and Keypad 3 Carefully remove the LED Status Ring board H and place it on the right side of the drive using the temporary placement holes Refer to the manual packaged with the drive for details on...

Page 20: ...tall CC Link communications cables apart from main circuit wiring and other electrical and power lines Ensure the cable end is firmly connected see Table 6 Refer to Communication Cable Topology on pag...

Page 21: ...Figure 20 CC Link Cable Diagram Item Specifications Cable Type triple core shielded twisted pair cable External Diameter 8 0 mm maximum Drain Wire 20 lines 0 18 mm or 24 lines 0 18 mm Electrical Char...

Page 22: ...t necessary for installation on GA700 or GA800 drives 1 The option must be configured with a termination resistor For instructions refer to Termination Resistor Connection on page 23 2 Make sure that...

Page 23: ...1 95 to 2 21 in lb Figure 24 Figure 24 Option Modular Connector CN1 Installation Ex GA700 Termination Resistor Connection When the CC Link Option is the last station connected in a CC Link network the...

Page 24: ...tion PCB 7 Input voltage based control 1 8 Input voltage based control 2 Default 8 Range 0 to 3 7 8 F6 01 03A2 Communications Error Selection Selects drive response when a bUS error is detected during...

Page 25: ...s is different for different software versions Refer to the instruction manual of a specific drive for more information 6 The default setting is 2 0 s but this default setting will automatically be ch...

Page 26: ...frequency reference source and the voltage reference source Selecting an External Source Follow the directions below set the drive up to accept commands from an external controller Using Parameters t...

Page 27: ...n briefly switching between command reference sources Command Reference Source Priority Using a PLC Drive Run Command Source Table 8 Run Command Source Priority Note Dash indicates that the setting ha...

Page 28: ...egister RWW2 Set the write data to RWW3 as needed 2 Switch on the RYF signal request to execute the command code Drive executes the process and reply data that correspond with the command code Command...

Page 29: ...ister number setting 9 0C09H Register number setting 10 0C0AH Register number setting 11 0C0BH Register number setting 12 0C0CH Register number setting 13 0C0DH Register number setting 14 0C0EH Regist...

Page 30: ...e register RWW2 5 Set the write data 100H to remote register RWW3 6 Switch on the RYF signal request to execute the command code 256 100H is set to the parameter of register number 1200 H Example 2 Wh...

Page 31: ...oasts to stop OFF Drive will begin operating as soon as a Run command is given RYA External Fault ON External Fault Input EF0 RYB Motor Revolutions Output Frequency Switch Sets data contents for the r...

Page 32: ...WA AC Drive 1000 Series GA700 GA800 H2 01 0 During Run GA500 H2 01 E Fault RX3 Speed Agree ON Output frequency is between frequency reference and the detection width set to L4 02 RX4 During Stall Prev...

Page 33: ...t H1 06 H1 06 F Through Mode RY6 Terminal S7 Function Multi Function Input H1 07 H1 07 F Through Mode RY7 Terminal S8 Function Multi Function Input H1 08 H1 08 8 Baseblock command N O RY8 Reserved RY9...

Page 34: ...ing Active Current Limit RXC Obtain Monitor Data ON Monitor data has been updated RXD Alarm RXE Fault RXF Command Code Execute Complete ON Displayed after the specified command code has been executed...

Page 35: ...YB Motor Revolutions Output Frequency Switch When RYB is disabled the output frequency are stored Set in the drives specified by o1 03 Frequency Reference Setting Drives in output frequency Example Wh...

Page 36: ...during monitor flag remains on RYC Monitor Execute Request RWW1 Reserved RWW2 Command Code Sets the command code to execute functions such as the fault reset fault history parameter read and so on Ref...

Page 37: ...ll drives Multi Function Photocoupler Output 1 P1 PC CIMR A CIMR T CIMR K CIMR B 1 CIMR D M3 M4 CIMR U CIMR C Multi Function Photocoupler Output 2 P2 PC CIMR A CIMR T CIMR K CIMR B 2 CIMR D M5 M6 CIMR...

Page 38: ...aulty communications wiring An existing short circuit or communications disconnection Check disconnected cables and short circuits and repair as needed A data error occurred due to electric interferen...

Page 39: ...inues to occur Keypad Display Fault Name oFb00 Option Fault CN5 B Non compatible option is connected Cause Possible Solution The option card installed into port CN5 A is incompatible with the drive Co...

Page 40: ...and short circuits and repair as needed Programming error on the master side Check communications at start up and correct programming errors Communication circuitry is damaged Perform a self diagnost...

Page 41: ...ng the power Replace the CC Link Option if the problem continues A response was received after polling but a CRC error occurred when the reflex data was checked Remove the source of electrical noise i...

Page 42: ...2 is off either the communication line between Station 1 and Station 2 is disconnected or the connector has come loose Make sure components are connected correctly using the LEDs as a guide to indica...

Page 43: ...R Electrical noise interference along the cable running between Station 2 and Station 3 L RUN is sometimes off Reconnect the communication line to the SLD terminal on the CC Link Option connector Also...

Page 44: ...lt History 7 Reads the contents from U3 07 0080H Fault History 8 Reads the contents from U3 08 0081H Fault History 9 Reads the contents from U3 09 0082H Fault History 10 Reads the contents from U3 10...

Page 45: ...log monitor output terminal 2 107H 207H Multi function relay output 1 0 YASKAWA AC Drive 1000 Series Multi Function Contact Outputs terminal M1 M2 1 ON 0 OFF YASKAWA AC Drive GA500 Multi Function Cont...

Page 46: ...i Function Photocoupler Output 2 terminal P2 C2 1 ON 0 OFF YASKAWA AC Drive GA700 and GA800 Multi function digital output 3 2 1 ON 0 OFF E Motor 2 selected F Zero servo complete 111H Motor speed r min...

Page 47: ...Parameter o4 02 determines if the operation time is the considered to be whenever the drive powered on or only when there is voltage output 0018H Motor secondary current 7 6 5 4 3 2 1 0 Multi Function...

Page 48: ...27H Output frequency at previous fault 1028H Output frequency at previous fault 1029H Output voltage at previous fault 102AH Total operation time at previous fault 1 Terminals will differ depending on...

Page 49: ...overheat fault PTC input oH4 0020H 122H 1015H Fault contents 3 0 MEMOBUS Modbus communication fault CE 0021H 1 Option communications error bUS 0022H 2 3 Reserved 4 Control fault CF 0025H 5 Zero servo...

Page 50: ...ation fault CPF08 0089H 9 A Reserved B RAM fault CPF11 008CH C Flash memory fault CPF12 008DH D Watchdog circuit exception CPF13 008EH E Control circuit fault CPF14 008FH F Reserved 131H 101DH CPF con...

Page 51: ...nal Fault input terminal S8 EF8 000EH E Reserved F Overspeed oS 0010H 1020H Alarm contents 2 0 Excessive Speed Deviation dEv 0011H 1 PG Disconnect PGo 0012H 2 Keypad Connection Fault oPr 0013H 3 MEMOB...

Page 52: ...074H Fault History 1 Reads the contents from U3 01 0075H Fault History 2 Reads the contents from U3 02 0076H Fault History 3 Reads the contents from U3 03 0077H Fault History 4 Reads the contents from...

Page 53: ...on Contact Outputs terminal M1 M2 1 ON 0 OFF 1 Multi Function Photocoupler Output 1 terminal P1 PC 2 1 ON 0 OFF 2 Multi Function Photocoupler Output 2 terminal P2 PC 2 1 ON 0 OFF 3 5 Reserved 6 1 Bit...

Page 54: ...o Terminals that Change depending on the Model of the Drive on page 37 for information on terminals Monitor Code Name Comments 0000H to 0006H Reserved 0007H DC bus voltage reference before SFS Units 1...

Page 55: ...1028H Power supply side current at previous fault 1029H DC bus voltage feedback at previous fault 102AH Cumulative operation time at previous fault 1 Terminals will differ depending on the model of t...

Page 56: ...5 Reserved 6 Option card external fault EF0 0027H 7 to E Reserved F Hardware fault including oF 0030H 123H 1016H Fault contents 4 0 to F Reserved 124H 1017H Fault contents 5 0 Reserved 1 External fau...

Page 57: ...5H 5 Hardware fault at communication start up CPF21 0096H 6 A D conversion fault CPF22 0097H 7 Reserved 8 Converter capacity signal fault CPF24 0099H 9 Terminal board is not properly connected CPF25 0...

Page 58: ...eserved 1020H Alarm contents 2 0 1 Reserved 2 Keypad Connection Fault oPr 0013H 3 MEMOBUS Modbus Communication Error CE 0014H 4 Option Card Communications Error bUS 0015H 5 Serial Communication Transm...

Page 59: ...ation with other devices it is ultimately the responsibility of the user to ensure compliance with CE standards Verify that conditions meet European standards after setting up the device EMC Guideline...

Page 60: ...stallation for CE Compliance with GA500 Figure 33 Figure 33 Option Installation for CE Compliance with GA500 L1 L2 L3 L1 L2 L3 R CN5 B CN5 C CN5 A CN5 B CN5 C CN5 A S T PG Drive EMC filter PG option D...

Page 61: ...Complies with CC Link Ver 1 10 Station Type Remote device station No of Occupied Stations 1 Communication Speed 156 kbps to 10 Mbps Ambient Temperature 10 C to 50 C 14 F to 122 F Humidity up to 95 RH...

Page 62: ...d by applicable regional local and municipal laws and regulations WEEE Directive Figure 34 Figure 34 WEEE Mark The wheelie bin symbol on this product its manual or its packaging identifies that you mu...

Page 63: ...2019 3 All Addition Applicable product series Revision Reviewed and corrected entire documentation Chapter 13 Addition Disposal December 2018 2 All Addition Applicable product series Revision Reviewe...

Page 64: ...7 0099 Fax 66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F Link Square 1 No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com c...

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