GENERAL SERVICE INFORMATION
3-18
BY Service Manual
Principal Engine Specifications
Coolant Capacity
(Approximate)
10.0 L (10.6 qt)
13.5 L (14.3 qt)
Seawater Pump
Rubber impeller, belt-driven
Capacity
140 L/min (37 gpm) at 4000 engine rpm
Maximum Lift
2000 mm (78.75 in.)
Hydraulic Oil Cooler
Seawater cooled
Lubrication System
Totally enclosed, forced lube system
Oil Cooler
Engine coolant system
Lube Oil Pressure at
Rated Speed
3.8 - 6.0 bar (55 - 87 psi)
Lube Oil Pressure at 1000
rpm
0.7 - 0.8 bar (10 - 12 psi)
Lube System Capacity***
8.0 L (8.5 qt)****
11.0 L (11.5 qt)****
Crankcase Ventilation
Closed, with filter
Drive Options
Stern Drive
Bravo-1, -2, -3
Marine Gear
ZF45A; Kanzaki
Operational Angles (front-to-rear and left-to-right)
Continuous
± 10°
Peak
± 20°
Height
721 mm (28.4 in.)
Length (without marine gear)
Stern Drive
(front-to-middle of engine
mount)
760 mm (29.9 in.)
942 mm (37.1 in.)
Marine Gear
(front-to-marine gear
mounting face)
644 mm (25.4 in.)
825.5 mm (32.5 in.)
Overall Length
861 mm (33.9 in.)
1001 mm (39.4 in.)
Width
670 mm (26.4 in.) (local exceeding)
Weight (without marine gear)
Dry (without mixing
elbow)
250 kg (551 lb)
310 kg (683 lb)
Wet (with mixing elbow)
270 kg (595 lb)
340 kg (750 lb)
*
Cylinder numbering starts at the coolant pump end of the engine.
**
Rating condition: ISO 8665. Temperature of fuel: 40°C (104°F) at fuel pump inlet.
Fuel condition: Density at 15°C (59°F) = 0.827 g/cm
3
.
Fuel temperature at the inlet of the fuel injection pump.
1 hp (metric horsepower) = 0.7355 kW
*** The “Total Engine Lubricating Oil Capacity” includes oil in the oil pan, channels, coolers, and filter.
The “Effective Engine Lubricating Capacity” indicates the difference in maximum scale of the dipstick and
minimum scale.
**** Capacity may vary depending on installation angle.
Engine Model
4BY150 / 150Z
4BY180 / 180Z
6BY220 / 220Z
6BY260 / 260Z
Summary of Contents for 4BY
Page 1: ...BY series 4BY 6BY SERVICE MANUAL ...
Page 2: ...BY Service Manual BY series SERVICE MANUAL 4BY 6BY P N 0BBY0 G00100 MARINE ENGINES ...
Page 5: ...TABLE OF CONTENTS iv 4BY 6BY Service Manual This Page Intentionally Left Blank ...
Page 7: ...INTRODUCTION 1 2 BY Service Manual This Page Intentionally Left Blank ...
Page 21: ...SAFETY 2 14 BY Service Manual Safety Precautions This Page Intentionally Left Blank ...
Page 131: ...FUEL SYSTEM 6 2 BY Service Manual This Page Intentionally Left Blank ...
Page 159: ...FUEL SYSTEM 6 30 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 161: ...COOLING SYSTEM 7 2 BY Service Manual This Page Intentionally Left Blank ...
Page 181: ...COOLING SYSTEM 7 22 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 183: ...LUBRICATION 8 2 BY Service Manual This Page Intentionally Left Blank ...
Page 199: ...LUBRICATION 8 18 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 201: ...TURBOCHARGER 9 2 BY Service Manual This Page Intentionally Left Blank ...
Page 211: ...TURBOCHARGER 9 12 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 213: ...STARTER MOTOR 10 2 BY Service Manual This Page Intentionally Left Blank ...
Page 221: ...ALTERNATOR 11 2 BY Service Manual This Page Intentionally Left Blank ...
Page 261: ...ELECTRICAL AND ECU 12 34 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 263: ...TROUBLESHOOTING 13 2 BY Service Manual This Page Intentionally Left Blank ...