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ENGINE
BY Service Manual
5-65
Cylinder Block and Crankshaft
Crankshaft Specifications
Main Bearing
Journals
Specification
Standard Yellow
59.977 - 59.983 mm
(2.3613 - 2.3615 in.)
Standard Green
59.970 - 59.976 mm
(2.3610 - 2.3613 in.)
Standard White
59.964 - 59.969 mm
(2.3608 - 2.3610 in.)
Undersize 1 (U 0.25)
Yellow
59.727 - 59.733 mm
(2.3514 - 2.3517 in.)
Undersize 1 (U 0.25)
Green
59.720 - 59.726 mm
(2.3512 - 2.3514 in.)
Undersize 1 (U 0.25)
White
59.714 - 59.719 mm
(2.3509 - 2.3511 in.)
Undersize 2 (U 0.50)
Yellow
59.477 - 59.483 mm
(2.3416 - 2.3418 in.)
Undersize 2 (U 0.50)
Green
59.470 - 59.476 mm
(2.3413 - 2.3416 in.)
Undersize 2 (U 0.50)
White
59.464 - 59.469 mm
(2.3411 - 2.3413 in.)
Crankshaft Bearing
Clearance, Radial
0.019 - 0.052 mm
(0.0007 - 0.0020 in.)
Connecting Rod
Journals
Specification
Standard
45.00 -0.009 / -0.025 mm
(1.7716 -0.0004 / -0.0010 in.)
Size 1
44.75 -0.009 / -0.025 mm
(1.7618 -0.0004 / -0.0010 in.)
Size 2
44.50 -0.009 / -0.025 mm
(1.7520 -0.0004 / -0.0010 in.)
Radial Bearing Play
0.015 - 0.050 mm
(0.0006 - 0.0020 in.)
Thrust Bearing
Specification
Standard
25.00 +0.020 / +0.066 mm
(0.9842 +0.0008 / +0.0026 in.)
Size 1
25.2 +0.020 / +0.066 mm
(0.9921 +0.0008 / +0.0026 in.)
Size 2
25.4 +0.020 / +0.066 mm
(1.000 +0.0008 / +0.0026 in.)
Crank-
shaft End Play
0.06 - 0.25 mm
(0.0024 - 0.0098 in.)
Summary of Contents for 4BY
Page 1: ...BY series 4BY 6BY SERVICE MANUAL ...
Page 2: ...BY Service Manual BY series SERVICE MANUAL 4BY 6BY P N 0BBY0 G00100 MARINE ENGINES ...
Page 5: ...TABLE OF CONTENTS iv 4BY 6BY Service Manual This Page Intentionally Left Blank ...
Page 7: ...INTRODUCTION 1 2 BY Service Manual This Page Intentionally Left Blank ...
Page 21: ...SAFETY 2 14 BY Service Manual Safety Precautions This Page Intentionally Left Blank ...
Page 131: ...FUEL SYSTEM 6 2 BY Service Manual This Page Intentionally Left Blank ...
Page 159: ...FUEL SYSTEM 6 30 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 161: ...COOLING SYSTEM 7 2 BY Service Manual This Page Intentionally Left Blank ...
Page 181: ...COOLING SYSTEM 7 22 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 183: ...LUBRICATION 8 2 BY Service Manual This Page Intentionally Left Blank ...
Page 199: ...LUBRICATION 8 18 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 201: ...TURBOCHARGER 9 2 BY Service Manual This Page Intentionally Left Blank ...
Page 211: ...TURBOCHARGER 9 12 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 213: ...STARTER MOTOR 10 2 BY Service Manual This Page Intentionally Left Blank ...
Page 221: ...ALTERNATOR 11 2 BY Service Manual This Page Intentionally Left Blank ...
Page 261: ...ELECTRICAL AND ECU 12 34 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 263: ...TROUBLESHOOTING 13 2 BY Service Manual This Page Intentionally Left Blank ...