
COOLING SYSTEM
7-18
BY Service Manual
Repair
Figure 7-17
5. Remove four bolts
(Figure 7-17, (1))
and
remove coolant pump
(Figure 7-17, (2))
.
Figure 7-18
IMPORTANT
Use caution not to damage the sealing
surface of the cylinder block when cutting
old gasket.
6. Cut old gasket
(Figure 7-18, (2))
at locations
(Figure 7-18, (1))
using a sharp chisel
(Figure 7-18, (3))
.
7. Remove the old gasket and clean any material
off engine block.
Figure 7-19
8. Cut tabs
(Figure 7-19, (1))
of new gasket at
locations shown. Check gasket fit on engine
before proceeding.
9. Hold new gasket in place and install coolant
pump.
10. Install thermostat assembly.
Install Thermostat on page 7-19.
11. Fill engine block with coolant.
Filling Closed Cooling System on page 7-12.
12. Start the engine and check for coolant leaks.
Check the level of the coolant and fill as
necessary.
000
3
696
(1)
Summary of Contents for 4BY
Page 1: ...BY series 4BY 6BY SERVICE MANUAL ...
Page 2: ...BY Service Manual BY series SERVICE MANUAL 4BY 6BY P N 0BBY0 G00100 MARINE ENGINES ...
Page 5: ...TABLE OF CONTENTS iv 4BY 6BY Service Manual This Page Intentionally Left Blank ...
Page 7: ...INTRODUCTION 1 2 BY Service Manual This Page Intentionally Left Blank ...
Page 21: ...SAFETY 2 14 BY Service Manual Safety Precautions This Page Intentionally Left Blank ...
Page 131: ...FUEL SYSTEM 6 2 BY Service Manual This Page Intentionally Left Blank ...
Page 159: ...FUEL SYSTEM 6 30 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 161: ...COOLING SYSTEM 7 2 BY Service Manual This Page Intentionally Left Blank ...
Page 181: ...COOLING SYSTEM 7 22 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 183: ...LUBRICATION 8 2 BY Service Manual This Page Intentionally Left Blank ...
Page 199: ...LUBRICATION 8 18 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 201: ...TURBOCHARGER 9 2 BY Service Manual This Page Intentionally Left Blank ...
Page 211: ...TURBOCHARGER 9 12 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 213: ...STARTER MOTOR 10 2 BY Service Manual This Page Intentionally Left Blank ...
Page 221: ...ALTERNATOR 11 2 BY Service Manual This Page Intentionally Left Blank ...
Page 261: ...ELECTRICAL AND ECU 12 34 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 263: ...TROUBLESHOOTING 13 2 BY Service Manual This Page Intentionally Left Blank ...