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7800 SERIES EC7890A,B/RM7890A,B RELAY MODULE

65-0204–1

8

Fig. 4. Ultraviolet detectors 

(Continued).

Fig. 5. Infrared detector.

PRINCIPAL TECHNICAL FEATURES

The 7890 provides all customary flame safeguard functions
while providing significant advancements in the areas of
safety, annunciation and system diagnostics.

Safety Shutdown (Lockout) Occurs If:

1

INITIATE PERIOD

a.

AC line power errors occurred, see Operation.

b.

Configuration jumpers have been changed (after
200 hours).

c.

Four minute INITIATE period has been exceeded.

2

STANDBY PERIOD

a.

Flame signal is present after 40 seconds.

b.

Ignition/intermittent pilot valve terminal is
energized.

c.

Internal system fault occurred.

d.

Main valve terminal is energized.

e.

Three second Flame Failure Response Time
(FFRT) Amplifier is installed and configuration
jumper is selected for relight (see Table 3).

C7076D

3

SAFE START CHECK (EXCEPT 7890C)

a.

Ignition/intermittent pilot valve terminal is
energized.

b.

Internal system fault occurred.

c.

Main valve terminal is energized.

4

PILOT FLAME ESTABLISHING PERIOD (PFEP)

a.

Ignition/intermittent pilot valve terminal is not
energized.

b.

Internal system fault occurred.

c.

Main valve terminal is energized.

d.

No flame present at end of PFEP.

5

RUN PERIOD

a.

Ignition terminal is energized.

b.

Internal system fault occurred.

c.

Main valve terminal is not energized.

d.

No flame present and configuration jumper is
selected for lockout.

e.

Pilot valve terminal is not energized.

SAFETY PROVISIONS

Internal Hardware Status Monitoring

The 7890 analyzes the integrity of the configuration jumpers
and internal hardware. The POWER LED will blink every four
seconds, signifying an internal hardware check.

Closed Loop Logic Test

The test verifies the integrity of all safety critical loads,
terminals 8, 9 and 10. If the loads are not energized properly;
ie, the main valve terminal is powered during STANDBY, the
7890 will lockout on safety shutdown. The 7890 must react to
input changes but avoid the occurrence of 

nuisance

shutdown events. Signal conditioning is applied to line
voltage inputs to verify proper operation in the presence of
normal electrical line noise such as transient high voltage
spikes or short periods of line dropout. Signal conditioning is
tolerant of synchronous noise (line noise events that occur at
the same time during each line cycle).

15/16 [24] DIA.

2 (51)

1 (25)

1 INCH NPT

15/16–18 UNC
(2 EACH)

M5084A

2-1/2

(64)

6-7/32

(158)

6-19/32

(168)

2-5/32

(55)

11-13/16 (300)

7-13/16 (198)

1-27/32

(47)

5-13/16 (147)

5-13/16

(147)

C7015

APERTURE

BUSHING WITH
MAGNIFYING LENS

COLLAR, 3/4-14 NPSM
INTERNAL THREADS

3/4-14
NPSM

3/4-14 NPSM
INTERNAL
THREADS

HEAT BLOCK

CELL MOUNT

M1982A

2 LEADS IN A
48 INCH (1.2 METER)
FLEXIBLE CONDUIT

2-3/4 

(70)

1-1/4

(32)

1-5/8 (41)

1-1/16 (27)

1-1/4

(32)

Summary of Contents for 7800 Series

Page 1: ...umpers GENERAL The Yamatake Honeywell EC7890A B RM7890A B is a micro processor based integrated burner control for automatically fired gas oil or combination fuel single burner applications Except whe...

Page 2: ...onnection between the subbase and the control panel or the equipment The earth ground wire must be capable of conducting the current to blow the 20A fuse or breaker in event of an internal short circu...

Page 3: ...urface corrosion 2 Range of allowable operating frequencies is 45 to 66 Hz 3 2000 VA maximum connected load to 7890 Assembly Environmental Ratings Ambient Temperature Operating 40 F to 140 F Storage 6...

Page 4: ...er if the detection system fails h When an R7861A is used with an EC7890B the application requires the use of a step down transformer See Fig 14 Plug in Flame Signal Amplifiers Applicable Flame Detect...

Page 5: ...NAGER part no ZM7850A1001 Network Interface Unit part no Q7700B1004 Communication Interface ControlBus Module part no QS7800A1001 ControlBus 5 Wire Electrical Connector part no 203541 DATA CONTROLBUS...

Page 6: ...2 155 BURNER CONTROL THREADED MOUNTING HOLES 2 10 32 UNF 1 25 FLAME ROD TARGET CERAMIC INSULATORS IGNITION ELECTRODE Q179C ONLY BRACKET M1983 3 1 8 79 1 21 32 42 1 13 32 36 3 8 10 1 2 13 1 1 16 27 25...

Page 7: ...11 BSP P1 INTERNAL THREADS DIN APPROVED C7035A1064 HAS 1 2 14 BSP F INTERNAL THREADS MODEL AVAILABLE WITH 12 FOOT 3 66 METER LEADWIRES 2 3 INSERTION DEPTH 6 FOOT 1 83 METER LEADWIRES 2 3 M1945A 2 5 8...

Page 8: ...nal system fault occurred c Main valve terminal is not energized d No flame present and configuration jumper is selected for lockout e Pilot valve terminal is not energized SAFETY PROVISIONS Internal...

Page 9: ...tinually through STANDBY to detect any possibility of a runaway detector or a flame If a flame exists a safety shutdown occurs A standard amplifier is energized continually through STANDBY if a flame...

Page 10: ...f part 15 of FCC rules which are designed to provide reasonable protection against such interference when operated in a commercial environment Operation of this equipment in a residential area is like...

Page 11: ...must be capable of conducting the current to blow the 20A fuse or breaker in event of an internal short circuit The 7890 needs a low impedance ground connection to the equipment frame which in turn n...

Page 12: ...AY TO SWITCH THE F LEAD THE RELAY MUST HAVE GOLD CLAD OR GOLD FLASH CONTACTS AND A 120 VAC COIL POWER THE RELAY COIL FROM THE Q7800 SUBBASE TERMINAL 8 CONNECT THE RELAY CONTACTS BETWEEN THE F LEAD OF...

Page 13: ...ION TRANSFORMER MAIN VALVE 1 Q7800 2 2 3 3 5 4 L2 FOR A CONTINUOUS OR STANDING PILOT INSTALL AN EXTERNAL RELAY TO SWITCH THE F LEAD THE RELAY MUST HAVE GOLD CLAD OR GOLD FLASH CONTACTS AND A 230 VAC C...

Page 14: ...for electrical signal voltage probes 3 Make sure no subbase wiring is projecting beyond the terminal blocks Tuck in wiring against the back of the subbase so it does not interfere with the knife blad...

Page 15: ...required checkout tests Installing The Flame Detector NOTE Table 2 and Fig 13 list the flame detection systems available for use with the 7890 Make sure the correct combination of amplifier and flame...

Page 16: ...b 2a EARTH GROUND C7076A OR C7076D TERMINAL BLOCK L2 COMMON L1 HOT G F X X FLAME ROD G F X X PHOTOCELL 1 FLAME DETECTOR LEADS ARE COLOR CODED THE BLUE LEAD MUST BE CONNECTED TO THE F TERMINAL AND THE...

Page 17: ...Up Safe Start Check The 7890 verifies that a flame does not exist and proceeds into the Ignition Trial If a flame is present the 7890 will recycle to the STANDBY period If the critical loads are not i...

Page 18: ...a jumper on the subbase 3 Before continuing to the next test be sure to remove the test jumper s used in the previous tests 4 Replace all limits and interlocks not operating properly Do not bypass lim...

Page 19: ...mper s WARNING Make sure all manual fuel shutoff valves are closed MPORTANT Low fuel pressure limits if used can be open Bypass them with jumpers for the remaining Static tests if required Table 4 Sta...

Page 20: ...mum sensitivity 0 300 Vac capability 0 6000 ohm capability 0 10 Vdc capability Checkout Summary Preliminary inspection all installations Flame signal measurement all installations Initial lightoff che...

Page 21: ...the peaks and valleys caused by the self checking operation 6 The meter reading must be as specified in Table 5 after all tests are completed and all adjustments are made As an option the flame signal...

Page 22: ...on the subbase and close the master switch and return to step 4 7 When the pilot ignites measure the flame signal If the pilot flame signal is unsteady or approaching the 1 25 Vdc minimum value adjus...

Page 23: ...for flame stability and input rating If a second stage is used proceed to step 18 P Shut down the system by opening the burner switch or by lowering the setpoint of the operating controller Make sure...

Page 24: ...itches L Run the system through another cycle to check for normal operation M Return the system to normal operation Ignition Interference Test All Flame Rods Test to be sure that a false signal from a...

Page 25: ...or Ignition Spark Response Test All Ultraviolet Detectors Test to be sure that the ignition spark is not actuating the FLAME LED 1 Close the pilot and main burner manual fuel shutoff valve s 2 Start t...

Page 26: ...uence status messages indicating INITIATE STANDBY SAFE START CHECK PILOT IGN and RUN The selectable messages also provide visual indication current status and historical status of the equipment such a...

Page 27: ...line voltage is at a sufficient level for proper operating parameters STANDBY The LED indicates the burner status POWER The burner can be placed in STANDBY by opening the burner switch or if the opera...

Page 28: ...Wanchai Hong Kong Home and Building Control Honeywell Limited Honeywell Limit e 155 Gordon Baker Road North York Ontario M2H 2C9 Honeywell Latin American Division Miami Lakes Headquarters 14505 Comme...

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