FRONT BRAKE
4-60
EAS30175
INSTALLING THE FRONT BRAKE CALIPERS
The following procedure applies to both of the
brake calipers.
1. Install:
• Front brake caliper “1”
(temporarily)
• Brake hose gaskets
• Brake hoses “2”
• Brake hose union bolts “3”
WARNING
EWA13531
Proper brake hose routing is essential to in-
sure safe vehicle operation.
NOTICE
ECA14170
When installing the brake hose onto the
brake caliper “1”, make sure the brake pipe
“a” touches the projection “b” on the brake
caliper.
2. Remove:
• Front brake caliper
3. Install:
• Brake pads
• Brake pad spring
• Brake pad pin
• Brake pad clips
• Front brake caliper
Refer to “REPLACING THE FRONT BRAKE
PADS” on page 4-57.
4. Fill:
• Brake master cylinder reservoir
(with the specified amount of the specified
brake fluid)
WARNING
EWA13090
• Use only the designated brake fluid. Other
brake fluids may cause the rubber seals to
deteriorate, causing leakage and poor
brake performance.
• Refill with the same type of brake fluid that
is already in the system. Mixing brake fluids
may result in a harmful chemical reaction,
leading to poor brake performance.
• When refilling, be careful that water does
not enter the brake fluid reservoir. Water
will significantly lower the boiling point of
the brake fluid and could cause vapor lock.
NOTICE
ECA13540
Brake fluid may damage painted surfaces
and plastic parts. Therefore, always clean up
any spilt brake fluid immediately.
5. Bleed:
• Brake system
Refer to “BLEEDING THE HYDRAULIC
BRAKE SYSTEM (ABS)” on page 3-16.
6. Check:
• Brake fluid level
Below the minimum level mark
→
Add the
specified brake fluid to the proper level.
Refer to “CHECKING THE BRAKE FLUID
LEVEL” on page 3-13.
7. Check:
• Brake lever operation
Soft or spongy feeling
→
Bleed the brake sys-
tem.
Refer to “BLEEDING THE HYDRAULIC
BRAKE SYSTEM (ABS)” on page 3-16.
Specified brake fluid
DOT 4
T
R
.
.
Front brake hose union bolt
32 N·m (3.2 kgf·m, 24 lb·ft)
New
1
2
3
a
b
1
2
3
a
b
T
R
.
.
Front brake caliper bolt
35 N·m (3.5 kgf·m, 26 lb·ft)
Specified brake fluid
DOT 4
Summary of Contents for YZF-R1 2020
Page 1: ...2020 SERVICE MANUAL YZF R1 YZF R1M YZF1000L YZF1000 YZF1000DL YZF1000D B3L 28197 20 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 38: ...SPECIAL TOOLS 1 29 ...
Page 55: ...TIGHTENING TORQUES 2 16 ...
Page 60: ...CABLE ROUTING 2 21 Frame rear right side view B A C D 2 1 2 3 4 5 6 7 ...
Page 82: ...CABLE ROUTING 2 43 Front brake hose left side view A 1 1 1 1 2 2 2 3 3 3 4 4 4 3 4 ...
Page 86: ...CABLE ROUTING 2 47 Fuel tank top and left side view A B 1 2 3 4 5 2 5 ...
Page 88: ...CABLE ROUTING 2 49 Canister A E 1 2 3 4 5 6 B B B C D 7 8 9 10 E F G H E 7 10 11 ...
Page 92: ...CABLE ROUTING 2 53 Air cut off valve right side view A B C C D E 1 2 2 3 3 3 4 4 5 5 5 6 7 ...
Page 100: ...CABLE ROUTING 2 61 Muffler top and left side view 1 1 2 3 3 4 5 5 6 6 4 4 5 6 5 6 A ...
Page 104: ...CABLE ROUTING 2 65 ...
Page 107: ......
Page 149: ......
Page 171: ...GENERAL CHASSIS 5 4 22 T R Front muffler protector bolt 7 N m 0 7 kgf m 5 2 lb ft b b a a 1 ...
Page 280: ...CHAIN DRIVE 4 131 ...
Page 335: ...ELECTRIC STARTER 5 52 1 2 3 a b ...
Page 388: ...TRANSMISSION 5 105 ...
Page 406: ...WATER PUMP 6 17 ...
Page 433: ......
Page 439: ...IGNITION SYSTEM 8 6 ...
Page 447: ...CHARGING SYSTEM 8 14 ...
Page 451: ...LIGHTING SYSTEM 8 18 ...
Page 486: ...ELECTRICAL COMPONENTS 8 53 ...
Page 495: ......
Page 505: ...SYSTEM DIAGRAM 9 10 ...
Page 531: ...STEERING DAMPER SYSTEM 9 36 ...
Page 815: ...91_ABS 9 320 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Page 818: ......
Page 819: ......
Page 820: ......