PERIODIC MAINTENANCE
3-2
NO.
ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
1
*
Diagnostic sys-
tem check
• Perform dynamic inspection
using Yamaha diagnostic tool.
• Check the DTC.
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2
*
Air filter element
• Replace.
Every 40000 km (24000 mi)
3
Clutch
• Check operation.
• Adjust.
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4
*
Front brake
• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.
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5
*
Rear brake
• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.
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6
*
Brake hoses
• Check for cracks or damage.
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• Replace.
Every 4 years
7
*
Brake fluid
• Change.
Every 2 years
8
*
Wheels
• Check runout and for dam-
age.
• Replace if necessary.
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9
*
Tires
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
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10
*
Wheel bearings
• Check bearing for looseness
or damage.
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11
*
Swingarm pivot
bearings
• Check operation and for ex-
cessive play.
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• Lubricate with lithium-soap-
based grease.
Every 50000 km (30000 mi)
12
Drive chain
• Check chain slack, alignment
and condition.
• Adjust and lubricate chain
with a special O-ring chain lu-
bricant thoroughly.
Every 800 km (500 mi) and after washing the motorcycle, riding in the
rain or riding in wet areas
13
*
Steering bearings
• Check bearing assemblies for
looseness.
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• Moderately repack with lithi-
um-soap-based grease.
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14
*
Steering damper
• Check operation and for oil
leakage.
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15
*
Chassis fasteners
• Make sure that all nuts, bolts
and screws are properly tight-
ened.
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16
Brake lever pivot
shaft
• Lubricate with silicone
grease.
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17
Brake pedal pivot
shaft
• Lubricate with lithium-soap-
based grease.
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18
Clutch lever pivot
shaft
• Lubricate with lithium-soap-
based grease.
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19
Shift pedal pivot
shaft
• Lubricate with molybdenum
disulfide grease.
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20
Sidestand
• Check operation.
• Lubricate with lithium-soap-
based grease.
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21
*
Sidestand switch
• Check operation and replace
if necessary.
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22
*
Front fork
• Check operation and for oil
leakage.
• Replace if necessary.
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Summary of Contents for YZF-R1 2020
Page 1: ...2020 SERVICE MANUAL YZF R1 YZF R1M YZF1000L YZF1000 YZF1000DL YZF1000D B3L 28197 20 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 38: ...SPECIAL TOOLS 1 29 ...
Page 55: ...TIGHTENING TORQUES 2 16 ...
Page 60: ...CABLE ROUTING 2 21 Frame rear right side view B A C D 2 1 2 3 4 5 6 7 ...
Page 82: ...CABLE ROUTING 2 43 Front brake hose left side view A 1 1 1 1 2 2 2 3 3 3 4 4 4 3 4 ...
Page 86: ...CABLE ROUTING 2 47 Fuel tank top and left side view A B 1 2 3 4 5 2 5 ...
Page 88: ...CABLE ROUTING 2 49 Canister A E 1 2 3 4 5 6 B B B C D 7 8 9 10 E F G H E 7 10 11 ...
Page 92: ...CABLE ROUTING 2 53 Air cut off valve right side view A B C C D E 1 2 2 3 3 3 4 4 5 5 5 6 7 ...
Page 100: ...CABLE ROUTING 2 61 Muffler top and left side view 1 1 2 3 3 4 5 5 6 6 4 4 5 6 5 6 A ...
Page 104: ...CABLE ROUTING 2 65 ...
Page 107: ......
Page 149: ......
Page 171: ...GENERAL CHASSIS 5 4 22 T R Front muffler protector bolt 7 N m 0 7 kgf m 5 2 lb ft b b a a 1 ...
Page 280: ...CHAIN DRIVE 4 131 ...
Page 335: ...ELECTRIC STARTER 5 52 1 2 3 a b ...
Page 388: ...TRANSMISSION 5 105 ...
Page 406: ...WATER PUMP 6 17 ...
Page 433: ......
Page 439: ...IGNITION SYSTEM 8 6 ...
Page 447: ...CHARGING SYSTEM 8 14 ...
Page 451: ...LIGHTING SYSTEM 8 18 ...
Page 486: ...ELECTRICAL COMPONENTS 8 53 ...
Page 495: ......
Page 505: ...SYSTEM DIAGRAM 9 10 ...
Page 531: ...STEERING DAMPER SYSTEM 9 36 ...
Page 815: ...91_ABS 9 320 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Page 818: ......
Page 819: ......
Page 820: ......