Yamaha YZ450FP 2023, Owner'S Service Manual

Page: 246 / 388

CLUTCH
5-50
TIP
Pitting on the primary driven gear dogs will
cause erratic clutch operation.
EAM30638
ASSEMBLING THE CLUTCH RELEASE
1. Install:
•
Bearing “1”
• Oil seal “2”
TIP
•
Apply engine oil on the bearings.
• Apply lithium-soap-based grease on oil seal.
EAM30639
INSTALLING THE CLUTCH RELEASE
1. Install:
• Oil seal “1”
2. Install:
•
Push rod 2 “1”
• Washer “2”
•
O-ring “3”
• Clutch release “4”
TIP
Apply lithium-soap-based grease on the O-ring
and the seal lip.
EAM30121
INSTALLING THE CLUTCH
1. Install:
• Oil seal “1”
•
Circlip “2”
• Check ball seat “3”
TIP
• Apply the lithium-soap-based grease on the oil
seal lip.
Installed depth “a”
25.3–25.8 mm (1.00–1.02 in)
Installed depth “b”
5.5–6.0 mm (0.22–0.24 in)
Installed depth “c”
0.1–0.6 mm (0.004–0.024 in)
Installed depth “a”
0.0–0.5 mm (0.00–0.02 in)
1 1 1
New
New
1
2
a
b
c
New
Bolt (clutch release)
10 N·m (1.0 kgf·m, 7.4 lb·ft)
LOCTITE®
a
1
New
T
R
.
.
LT
1
2
3
4
Ne w
Ne w