
IMPORTANT INFORMATION
1-9
EAM20089
IMPORTANT INFORMATION
EAM30009
PREPARATION FOR REMOVAL AND
DISASSEMBLY
1. Before the jobs, completely remove mud,
dust, and the like in order to prevent the entry
of them into the inside during the jobs.
Refer to “CARE” on page 1-29.
2. Use proper special tools and equipment. Re-
fer to “SPECIAL TOOLS” on page 1-15.
3. During disassembly, check and measure the
required parts, and make a record of them so
that you may refer to the record when install-
ing them. Moreover, arrange gears, cylin-
ders, pistons, and other parts for each section
so as not to confuse or lose them.
4. During disassembly, clean each of the parts,
and store them in trays for each section.
5. Flammable. Keep servicing areas away from
any source of fire.
6. During servicing, take special care not to re-
ceive an injury or a burn on the engine, the
exhaust pipe, the silencer, or the like.
7. If coolant is left adhered to the chassis, paint
and plating will be damaged. Therefore, rinse
it out with water in good time.
WARNING
EWA18970
Coolant is potentially harmful and should be
handled with special care.
• If it enters your eyes, wash it away with wa-
ter enough and then get medical attention
• If it splashes on your skin or clothes, quick-
ly wash it away with water and then with
soapy water.
• If it is swallowed, immediately induce vom-
iting and get medical attention.
EAM30010
REPLACEMENT PARTS
Make sure that the parts and grease or oil to be
used for repair of the vehicle, including periodic
replacement parts, are new YAMAHA genuine
parts and recommended parts.
Do not use any used parts, because these may
not be genuine though they have similar appear-
ances or because the quality may be changed
by aging.
EAM30011
GASKETS, OIL SEALS AND O-RINGS
1. When overhauling the engine, replace all
gaskets and O-rings. All gasket surfaces, oil
seal lips, and O-rings must be cleaned so that
there may be no dust on them.
2. During assembly, always apply proper oil to
bearings and proper grease to oil seal lips be-
fore installation.
Summary of Contents for YZ450FP 2023
Page 6: ...EAM20162 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Page 10: ......
Page 44: ...MOTORCYCLE CARE AND STORAGE 1 32...
Page 61: ...TIGHTENING TORQUES 2 16...
Page 72: ...CABLE ROUTING DIAGRAM 2 27 Frame and battery top view 2 1 B 5 4 3 A 7 4 E 6 D 2 3 C...
Page 76: ...CABLE ROUTING DIAGRAM 2 31...
Page 154: ...REAR BRAKE 4 38 system Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 26...
Page 194: ...CHAIN DRIVE 4 78...
Page 278: ...TRANSMISSION 5 82...
Page 300: ...IGNITION SYSTEM 8 1 EAM20142 IGNITION SYSTEM EAM30277 CIRCUIT DIAGRAM...
Page 305: ...IGNITION SYSTEM 8 6...
Page 306: ...ELECTRIC STARTING SYSTEM 8 7 EAM20143 ELECTRIC STARTING SYSTEM EAM30279 CIRCUIT DIAGRAM...
Page 310: ...CHARGING SYSTEM 8 11 EAM20144 CHARGING SYSTEM EAM30282 CIRCUIT DIAGRAM...
Page 313: ...CHARGING SYSTEM 8 14...
Page 314: ...FUEL INJECTION SYSTEM 8 15 EAM20145 FUEL INJECTION SYSTEM EAM30284 CIRCUIT DIAGRAM B...
Page 339: ...FUEL INJECTION SYSTEM 8 40...
Page 340: ...FUEL PUMP SYSTEM 8 41 EAM20146 FUEL PUMP SYSTEM EAM30287 CIRCUIT DIAGRAM...
Page 356: ...ELECTRICAL COMPONENTS 8 57...
Page 372: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 9 15...
Page 382: ...CHASSIS 10 9...
Page 384: ......
Page 386: ......
Page 387: ...B YZ450FP 2023 WIRING DIAGRAM BHR 2819U 10_W D indd 1 2022 08 09 13 16 06...